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HYDAC International CS 1000 Series Programming

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Programming aid
for
CS 1000 Series and
S7-300 / S7-400
English
Valid from firmware versions V 2.23 up
Doc.: 3333045b / 2010-07-05

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Summary of Contents for HYDAC International CS 1000 Series

  • Page 1 Programming aid CS 1000 Series and S7-300 / S7-400 English Valid from firmware versions V 2.23 up Doc.: 3333045b / 2010-07-05...
  • Page 2 Programming aid CS1000 – S7 Trademarks The trademarks of other companies are exclusively used for the products of those companies. Copyright © 2007 by HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik.

  • Page 3: Table Of Contents

    Programming aid CS1000 – S7 Table of Contents Table of Contents ........................4 Preface ............................ 5 Customer Service ......................... 6 Modifications to the Product ....................6 Warranty ..........................6 General Safety Precautions ................... 8 1.1 Obligations and Liability....................8 1.2 Explanation of Symbols and Warnings, etc..............8 1.2.1 Basic Symbols......................

  • Page 4: Preface

    Programming aid CS1000 – S7 Preface For you, as owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It is intended to help you become acquainted with the proper/designated use of the product and use it properly.

  • Page 5: Customer Service

    Programming aid CS1000 – S7 Customer Service If you have any questions, suggestions, or encounter any problems of a technical nature, please contact us. When contacting us, please always include the model/type designation and part no. of the product: Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com Modifications to the Product We would like to point out that changes to the product (e.g.
  • Page 6 Programming aid CS1000 – S7 ... and now for a few tips on using this documentation. The following example shows you how you can access the information you are looking for quick and easy. WHAT do I want to know? WHERE can I find the information I’m looking for? The documentation is subdivided into chapters and sections.

  • Page 7: General Safety Precautions

    Programming aid CS1000 – S7 General Safety Precautions These operating instructions contain the key instructions for properly and safely operating the Obligations and Liability • The basic prerequisite for the safe and proper handling and operation of the CS is knowledge of the safety instructions and warnings.

  • Page 8: Basic Symbols

    Programming aid CS1000 – S7 1.2.1 Basic Symbols This symbol designates safety guidelines whose non-observance may pose a hazard to individuals. This symbol provides important notes for the proper handling of the CS. Non-observance of these instructions may lead to damage of the CS or its immediate surroundings.

  • Page 9: Electrical Installation

    Programming aid CS1000 – S7 Electrical Installation Block diagram Case M12x1, 8-pol., male, specified acc. IEC61984 / VDE0627 1 µF Internal Supply voltage 9 – 36 V DC supply Voltage voltages Regulator GND for supply voltage RS485 + RS485 - galvanically Not to be Not connected...

  • Page 10: Wiring Diagram

    Programming aid CS1000 – S7 4.2.1 Wiring Diagram Schirm white Shield Blindage 24 V DC green Converter pink RS-485 + RS-485 blue RS-485 - grey Nicht angeschlossen Not to be connected Ne connexe pas brown SPS Eingang PLC Input SPS Entrée yellow 5 V DC Shield...

  • Page 11: Operation Of Cs

    Programming aid CS1000 – S7 Operation of CS After the CS 1000 is switched on, "HYDAC CS 1000" is displayed in moving letters, then the firmware version is displayed for 2 seconds. WAIT99 WAIT0 This is followed by a countdown: The duration of the countdown is related to the measurement period set, e.g the countdown from 99 - 0 runs within the measurement period set (factory setting = 60 sec).

  • Page 12: Measuring Menu

    Programming aid CS1000 – S7 The keyboard consists of six buttons. These keys are used to operate the CS and to navigate through the menus (hierarchically structured). Keyboard Description one level down o.k. confirm changed value (lowest level) confirm when changes are to be saved or canceled (top level) one level up no value change change value at the lowest level (when display is blinking)
  • Page 13 Programming aid CS1000 – S7 Analog output ANA.OUT (CS 12xx) ANaOUT Select measurement Description category for analog output SAeMAX SAE A-D SAE class A/B/C/D (coded) SAE+T SAE class + temp. (Code) TEMP Fluid Temperature HDaISO ISO for HDA 5500 HDaSAE SAE for HDA 5500 ISO 4 ISO 4 code...

  • Page 14: Analog Output

    Programming aid CS1000 – S7 Analog output Depending on CS model, the analog output is available as a 4 – 20 mA or 0 – 10 V signal. The CS model code allows you to detect the analog output. CS Model code Analog output CS 1 x x x - A –...

  • Page 15: Sae Classes Acc. To As 4059

    Programming aid CS1000 – S7 SAE classes acc. to AS 4059 The following SAE classes can be output via the analog output: 6.1.1 HDA.SAE – Analog signal SAE The HDA.SAE signal consists of 6 values (START / SAE A / SAE B / SAE C / SAE D / Status) which are output sequentially.

  • Page 16: Hda.sae Signal 1-4 Table

    Programming aid CS1000 – S7 6.1.1.1 HDA.SAE signal 1-4 table The current or voltage range is dependent on the contamination class according to SAE=0.0 – 14.0 (resolution 0.1 class). Current I SAE class / error Voltage U I< 4.00 mA Cable break U<...

  • Page 17: Hda Status Signal 5 Table

    Programming aid CS1000 – S7 6.1.1.2 HDA status signal 5 table The current or voltage of the output signal (5) is dependent on the status of the CS 1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V...

  • Page 18: Iso Code Acc. To 4406:1999

    Programming aid CS1000 – S7 ISO Code acc. to 4406:1999 The following ISO values can be output via the analog output: 6.2.1 HDA.SAE – Analog signal ISO The HDA.ISO signal consists of 4 measured values (START / ISO 6 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially.

  • Page 19: Hda.iso Signal 1-4 Table

    Programming aid CS1000 – S7 6.2.1.1 HDA.ISO signal 1-4 table The current 4 -20 mA or voltage 2 - 10 V of the output signal is dependent on the ISO contamination class 0.0 - 25.28 (resolution 1 class) as shown in the table below: Current I ISO code Voltage U...

  • Page 20: Hda Status Signal 5 Table

    Programming aid CS1000 – S7 The current (I) or voltage (U) can be calculated for a given ISO contamination class as follows: I = 4 mA + ISO code * (20 mA - 4 mA) / 25.28 U = 2 V + ISO code * (10 V - 2 V) / 25.28 The ISO contamination class can be calculated for a given current I or voltage U as follows: ISO code = (I - 4 mA)*(25.28 / 16 mA) ISO code = (U - 2 V)*(25.28 / 8 V)

  • Page 21: Iso Code Acc. To 4406:1987 (Cs 13Xx Only)

    Programming aid CS1000 – S7 ISO code acc. to 4406:1987 (CS 13xx only) The following ISO values can be output via the analog output: 6.3.1 HDA.SAE – Analog signal ISO The HDA.ISO signal consists of 5 measured values (START / ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially.

  • Page 22: Hda.iso Signal 1-4 Table

    Programming aid CS1000 – S7 6.3.1.1 HDA.ISO signal 1-4 table The current 4 - 20 mA or voltage 2 - 10 V of the output signal is dependent on the ISO contamination class 0.0 - 25.28 (resolution 1 class) as shown in the table below: Current I Voltage U ISO code...

  • Page 23: Hda Status Signal 5 Table

    Programming aid CS1000 – S7 The current (I) or voltage (U) can be calculated for a given ISO contamination class as follows: I = 4 mA + ISO code * (20 mA - 4 mA) / 25.28 U = 2 V + ISO code * (10 V - 2 V) / 25.28 The ISO contamination class can be calculated for a given current I or voltage U as follows: ISO code = (I - 4 mA)*(25.28 / 16 mA) ISO code = (U - 2 V)*(25.28 / 8 V)

  • Page 24: National Aerospace Standard Nas 1638 (Cs 13Xx, Only)

    Programming aid CS1000 – S7 National Aerospace Standard NAS 1638 (CS 13xx, only) The following NAS values can be output via the analog output: 6.4.1 HDA.NAS – Analog Signal NAS The HDA.NAS signal consists of 5 measured values (NAS 2 / NAS 5 / NAS 15 / NAS 25 / Status) which are output sequentially.

  • Page 25: Hda Signal 1-4 Table

    Programming aid CS1000 – S7 6.4.1.1 HDA signal 1-4 table The current or voltage range is dependent on the contamination class according to NAS=0.0 – 14.0 (resolution 0.1 class). Current I NAS class / error Voltage U I< 4.00 mA Cable break U<...

  • Page 26: Hda Status Signal 5 Table

    Programming aid CS1000 – S7 6.4.1.2 HDA status signal 5 table The current or voltage of the output signal (5) is dependent on the status of the CS 1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V...

  • Page 27: Controller Concept Module Overview

    Programming aid CS1000 – S7 Controller concept Module overview The following illustrated modules are based on the output of the HDA+ISO class at the analog output of the CS as 4 - 20 mA signal! Should you require the output at the analog output as HDA+SAE / HDA+NAS or an 0 –...

  • Page 28: Udt1 Module - Data Evaluation

    Programming aid CS1000 – S7 UDT1 Module - Data evaluation Address Name Type Starting value Comment +42.0 Evaluation_greater than_4um STRUCT +0.0 Specification_Parameter_Limitv REAL 2.400000e+001 limit specification for evaluation +4.0 seconds +6.0 minutes +8.0 HOUR hours +10.0 YEAR years +12.0 Memory_Max value REAL 0.000000e+000 Memory...

  • Page 29: Fc12 Module - Call Up Cs1000

    Programming aid CS1000 – S7 FC12 Module - Call up CS1000 Module: FC321 Initialization Network: Module call-up for every CS 1000 utilized, 3 timers, 1 counter and 1 DB must be reserved. ------------------------------------------- The DB is generated with the UDT1. The "Siemens Scale Module"...

  • Page 30: Fc12 Module - Evaluation

    Programming aid CS1000 – S7 FC12 Module - Evaluation Name Data Address Comment type Blink1s Bool BlinkMarker 1 second Input_PEW Word Analog periphery input word (Analog Input) Timer1 Timer Timer for pause time Timer2 Timer Timer for error monitoring Timer3 Timer Timer for Reset Counter1...
  • Page 31 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 32 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 32 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 33 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 33 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 34 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 34 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 35 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 35 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 36 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 36 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 37 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 37 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 38 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 38 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 39 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 39 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 40 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 40 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 41 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 41 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 42 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 42 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 43 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 43 Programming aid CS1000 – S7 HYDAC Filtertechnik GmbH Page 44 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...

  • Page 44: Visualization Examples

    Programming aid CS1000 – S7 Visualization examples Presentation of the measured values Presentation of the measured values in separate visualization page Operating message Green: OK Red: NOK Display of the maximum value for each contamination channel Defining limit values Entering the Limit values HYDAC Filtertechnik GmbH Page 45...
  • Page 45 Programming aid CS1000 – S7 Notizen / Note / Note HYDAC Filtertechnik GmbH Page 46 BeWa CS1000 3333045a1 ProHi en.doc 2007-02-15...
  • Page 46 HYDAC Filtertechnik GmbH Bereich Servicetechnik / Service Technology Division Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 (Technik / Technical Department) Fax: +49 (0) 6897 509 577 (Verkauf / Sales Department) Internet: www.hydac.com email:...

This manual is also suitable for:

S7-300S7-400

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