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HYDAC International CS1000 Series Operating And Maintenance Manual

Contamination sensor
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CS1000 series
Contamination Sensor
Operating and Maintenance Instructions
English (translation of original instructions)
Valid from firmware versions V 2.40 up
Documentation no.: 3247149p

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  • Page 1 CS1000 series Contamination Sensor Operating and Maintenance Instructions English (translation of original instructions) Valid from firmware versions V 2.40 up Documentation no.: 3247149p...

  • Page 2: Trademarks

    Technical specifications are subject to change without notice. HYDAC Filter Systems GmbH Postfach 12 51 66273 Sulzbach / Saar Germany Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Fax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com...

  • Page 3: Table Of Contents

    ContaminationSensor CS 1000 Content Content Trademarks .......................2 Documentation Representative................2 Content........................3 What's New — Document History................6 Preface ........................7 Technical Support....................8 Modifications to the Product ...................8 Warranty .........................8 Using the Documentation ..................9 Safety Information and Instructions ..............10 Obligations and Liability..................10 Explanation of Symbols and Warnings, etc............11 Proper/Designated Use ..................11 Improper Use or Use Deviating from Intended Use ..........
  • Page 4 ContaminationSensor CS 1000 Content Mode "SINGLE" measurement ................29 Operating the CS1000 using the keyboard (only CS1x2x) ......... 30 Function of the Keys .....................31 Measured variables ....................32 ISO (Cleanliness class)..................32 SAE (Cleanliness class)..................32 NAS (Cleanliness Class - only CS 13xx) ............32 Service variables ....................33 Flow (flow rate)....................33 Out (Analog output)...................33...
  • Page 5 ContaminationSensor CS 1000 Content ISO 4 / ISO 6 / ISO 14..................64 ISO code, 3-digit ....................65 ISO + T......................66 HDA.ISO – Analog signal ISO to HDA 5500 ............. 67 HDA.ISO Signal 1/2/3/4 ..................68 HDA Status Signal 5 ..................69 ISO code signal acc.

  • Page 6: What's New - Document History

    ContaminationSensor CS 1000 What's New — Document History Cleanliness Class - NAS 1638................98 Checking/resetting factory default settings............99 PowerUp Menu .....................99 Measuring Menu ....................99 Technical data ......................100 Recalibration / Service ..................101 Customer service ....................101 Model Code ......................102 EC declaration of conformity ................103 What's New —...

  • Page 7: Preface

    ContaminationSensor CS 1000 Preface Preface For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It will acquaint you with the product and assist you in using it as intended in an optimal manner.

  • Page 8: Technical Support

    ContaminationSensor CS 1000 Preface Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model/type designation, serial no. and part-no. of the product: Fax: ++49 (0) 6897 / 509 - 846 E-mail: filtersystems@hydac.com Modifications to the Product...

  • Page 9: Using The Documentation

    ContaminationSensor CS 1000 Preface Using the Documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

  • Page 10: Safety Information And Instructions

    ContaminationSensor CS 1000 Safety Information and Instructions Safety Information and Instructions These operating instructions contain the key instructions for properly and safely operating the CS. Obligations and Liability The basic prerequisite for the safe and proper handling and operation of the CS is knowledge of the safety instructions and warnings.

  • Page 11: Explanation Of Symbols And Warnings, Etc

    ContaminationSensor CS 1000 Safety Information and Instructions Explanation of Symbols and Warnings, etc. The following designations and symbols are used in this manual to designate hazards, etc.: DANGER denotes situations which can lead to death if DANGER safety precautions are not observed.

  • Page 12: Improper Use Or Use Deviating From Intended Use

    ContaminationSensor CS 1000 Safety Information and Instructions Improper Use or Use Deviating from Intended Use Improper use may result in hazard to life and limb. Improper use is:  Improper connection of the CS voltage and sensor cables.  Operation with a non-approved fluid. ...

  • Page 13: Training And Instruction Of Personnel

    ContaminationSensor CS 1000 Safety Information and Instructions Training and Instruction of Personnel The CS may only be operated by properly trained and instructed personnel. The areas of responsibility of your staff must be established in a clear-cut manner. Staff undergoing training may not use the CS unless supervised by an experienced staff member.

  • Page 14: Storing The Cs

    ContaminationSensor CS 1000 Storing the CS Storing the CS Store the CS in a clean, dry place, in the original packing, if possible. Do not remove the packing until you are ready to install the unit. Rinse the CS completely with Cleanoil before putting it into storage. The cleaning agents and flushing oils used are to be handled and disposed of properly.

  • Page 15: Checking The Scope Of Delivery

    Before starting up the CS, check that the content of the package is complete. The following items are supplied: Qty. Designation ContaminationSensor, CS1000 Series (Model in acc. with the order - see model code). O-rings (optional only with connection type "Flange connection" = model code: CS1xxx-x-x-x-x-1/-xxx) CD with:...

  • Page 16: Cs1000 Features

    ContaminationSensor CS 1000 CS1000 Features CS1000 Features The CS1000 Series ContaminationSensor is a stationary measurement unit for the continuous monitoring of solid particle contamination in hydraulic and lubrication systems. The CS is designed to be used in low- or high-pressure hydraulic and lubrication circuits and test benches where a small amount of oil (between 30 ml/min and 300 ml/min) is diverted for measurement purposes.

  • Page 17: Cs1X1X Dimensions (Without Display)

    ContaminationSensor CS 1000 CS1x1x dimensions (without display) CS1x1x dimensions (without display) ISO 228 G1/4 49,2 All dimensions in mm. CS1x2x dimensions (with display) ISO 228 G1/4 54,2 All dimensions in mm. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 108 BeWa CS1000 3247149p 240 en-us 2011-02-11.doc 2011-02-11...

  • Page 18: Hydraulic Connection Types

    ContaminationSensor CS 1000 Hydraulic connection types Hydraulic connection types Install the CS in such a way that the flow runs from bottom to top. Use port A / D as the INLET and B / C as the OUTLET. Pipe or hose connection (type CS1xxx-x-x-x-x-0/-xxx) Hydraulic connection is done via ports A and B.

  • Page 19: Fastening / Mounting The Cs1000

    ContaminationSensor CS 1000 Fastening / mounting the CS1000 Fastening / mounting the CS1000 Install the CS in such a way that the flow runs from bottom to top. Use the one (lower) port as the INLET and the other (upper) port as the OUTLET. When selecting the installation site, take ambient factors like the temperature, dust, water, etc.

  • Page 20: Display Rotatable/Adjustable As Needed

    ContaminationSensor CS 1000 Display rotatable/Adjustable As Needed 3. Connecting plate or valve manifold mounting: using 4 cylindrical screws with an M6 hexagonal socket according to ISO 4762. Display rotatable/Adjustable As Needed The CS1000 display can be continuously rotated by a total of 270°; 180° counterclockwise and 90° clockwise.

  • Page 21: Cs1000 Hydraulic Installation

    ContaminationSensor CS 1000 CS1000 hydraulic installation CS1000 hydraulic installation Install the CS in such a way that the flow runs from bottom to top. Use port A / D as the INLET and B / C as the OUTLET. Depending on your order, the CS features the following hydraulic connection types: Pipe/hose connection The CS is connected to the hydraulic system via ports A and B using a pipe or hose.

  • Page 22: Selecting The Measurement Point

    ContaminationSensor CS 1000 CS1000 hydraulic installation Selecting the measurement point In order to obtain cleanliness values that are continuous and coherent in real time, select a suitable measuring point according to the following guidelines: WRONG WRONG Select the measurement point so that the sample measured comes from a turbulent location, with a good flow.

  • Page 23: Flow Rate, Differential Pressure  P And Viscosity  Characteristics

    ContaminationSensor CS 1000 CS1000 hydraulic installation Flow rate, differential pressure  and viscosity characteristics   Differential pressure and viscosity  characteristics. All the values indicated in the figures below apply regardless whether the direction of flow is A->B or B->A. The permissible measured volumetric flow must be between 30 ml and 300 ml/min.

  • Page 24: Hydraulic Connection Of The Cs1000

    ContaminationSensor CS 1000 CS1000 hydraulic installation Hydraulic connection of the CS1000 NOTICE Working overpressure The CS will be destroyed. ► Observe the maximum operating pressure on the CS 1000 type label. Observe the following sequence when connecting the sensor to the hydraulic system: First, connect the return line to the OUTLET port of the CS.

  • Page 25: Electrical Connection Of The Cs1000

    ContaminationSensor CS 1000 Electrical connection of the CS1000 Electrical connection of the CS1000 Plug pin assignment Assignment Supply voltage 9 ... 36 V DC Analog output + GND for supply voltage for analog and switch outputs HSI (HYDAC Sensor Interface) RS485 + RS485 - Switching output (n.c.)

  • Page 26: Connection Cable - Assignment / Color Coding

    ContaminationSensor CS 1000 Electrical connection of the CS1000 Connection cable - Assignment / Color coding Our accessories list includes connection cables of various lengths with one connection plug (8-pole, M12x1, according to DIN VDE 0627) and an open end. HYDAC accessory cable color coding is listed in the table below. Color Connection to White...

  • Page 27: Connecting Cable Ends - Examples

    ContaminationSensor CS 1000 Electrical connection of the CS1000 Connecting cable ends - Examples Schirm white Shield Blindage 24 V DC green Converter pink RS-485 + RS-485 blue RS-485 - grey brown SPS Eingang PLC Input yellow SPS Entrée 5 V DC Shield Circuit diagram: with two separate power supplies.

  • Page 28: Cs1000 Measurement Mode

    ContaminationSensor CS 1000 CS1000 Measurement mode CS1000 Measurement mode Once the sensor is switched on or supplied with power, it automatically runs in the measuring mode that has been set. Mode M1: Continuous measurement Application: Stand-alone sensor Data output: Display & RS485 & analog output Purpose: Measurement only Function:...

  • Page 29: Mode M4: Filter To Continuously Monitor Cleanliness Class

    ContaminationSensor CS 1000 CS1000 Measurement mode Mode M4: Filter to continuously monitor cleanliness class Application: Control of stationary offline filtration unit Data output: Display & RS485 & analog output & switching output Purpose: Establish continuous monitoring of cleanliness class between min./max.

  • Page 30: Operating The Cs1000 Using The Keyboard (Only Cs1X2X)

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Operating the CS1000 using the keyboard (only CS1x2x) If the sensor is switched on or supplied with power, the display shows HYDAC CS1000 in moving letters, then the firmware version is displayed for 2 seconds. WAIT99 WAIT0 This is followed by a countdown:...

  • Page 31: Function Of The Keys

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Function of the Keys The keyboard on the CS1x2x consists of six keys, with the help of which you can operate and set the CS. The keys have the following functions: Function You jump one menu level down.

  • Page 32: Measured Variables

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Measured variables The measured variables give you information on the oil cleanliness in the system. You will gain a measured value with an accuracy of ± 1/2 ISO code within the calibrated range.

  • Page 33: Service Variables

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Service variables The service variables inform you about the current status in the ContaminationSensor. The service variables are not calibrated. They represent an approximate value for installing the sensor in the hydraulic system. Flow (flow rate) Display Description...

  • Page 34: Activating/Deactivating Key Lock

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Activating/deactivating key lock You can lock the keyboard against further entries. To activate or deactivate keypad locking, press both keys simultaneously: Buttons The following appears in the Description display (1 sec) LOCK Activating key lock UNLOCK...

  • Page 35: Activate Display Freeze

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Activate display FREEZE To activate or deactivate the history memory FREEZE, press both keys simultaneously. The FREEZE function starts with the display of the most recent measured value. Buttons The following appears in The following appears in <->...

  • Page 36: Deactivate Display Freeze

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Deactivate display FREEZE If FREEZE is set to MANUAL in the PowerUp menu: Press both buttons simultaneously to return to the current display. The display switches to the preset display. All values present in the FREEZE memory are deleted.
  • Page 37 ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) CALIB Select calibration (only 13xx) FREEZE Set history memory DFAULT Reset CS to factory default settings Discard changes and exit CANCEL SAVE Save changes and exit CODE For internal use only Select measurement Designation MODE...
  • Page 38 ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) pPRTCT Set pump protection Designation time 0 ... 10 number of measurement cycles. Make sure that the pump can run dry at an M.Time setting of 300 * 10 = 3000 seconds = 50 minutes.
  • Page 39 ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) FREEZE FREEZE setup Display function FREEZE switched off MANUAL Return to display manually via the key combination For details see page 29. Return to display automatically TIMOUT after 10x the measurement duration MTIME.

  • Page 40: Measuring Menu (Cs12Xx)

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Measuring menu (CS12xx) During measurement operation, you can perform the following settings: Selection To do Start the measuring menu o.k. Press the button CANCEL Scroll through to and press the o.k.

  • Page 41: Swt.out - Set Switching Output

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) SWT.OUT – Set switching output Here you set the switching output. You determine the selection of mode in the PowerUp menu. Configure switching Designation SWtOUT o.k. output Continuous measurement Continuous measurement and switching Filter to cleanliness class and...
  • Page 42 ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) OUTSDE LIMITS Limit values LOWER UPPER Filter to cleanliness Designation o.k. class and stop MEAsCH ISO code SAE class Target TARGET cleanliness Filter to continuously Designation monitor cleanliness class MEAsCH ISO code SAE class...

  • Page 43: Ana.out - Set Output Signal

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) ANA.OUT - Set output signal The measurement category selected here is output at the analog output (see page Set analog output - Designation ANaOUT output signal SAeMAX SAE A-D SAE class A/B/C/D (coded) SAE class + temp.

  • Page 44: Measuring Menu (Cs13Xx)

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) Measuring menu (CS13xx) During measurement operation, you can perform the following settings: Selection To do Start Measuring menu o.k. Press button CANCEL o.k. Scroll to and press Scroll to CANCEL and actuate it or the option is selected automatically after 30 s.

  • Page 45: Swt.out - Set Switching Output

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) SWT.OUT – Set switching output Here you set the switching output. You determine the selection of mode in the PowerUp menu. Configure switching Designation SWtOUT o.k. output Continuous measurement Continuous measurement and switching Filter to cleanliness class and...
  • Page 46 ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) OUTSDE LIMITS Limit values LOWER UPPER Filter to cleanliness Designation o.k. class and stop MEAsCH ISO code NAS class Target TARGET cleanliness Filter to continuously Designation monitor cleanliness class MEAsCH ISO code NAS class...

  • Page 47: Ana.out

    ContaminationSensor CS 1000 Operating the CS1000 using the keyboard (only CS1x2x) ANA.OUT The set measured variable is emitted via the analog output (see page 29). Set analog output - Description ANaOUT output signal NAsMAX NAS maximum NAS class 2/5/15/25 (coded) NAS class+temp.

  • Page 48: Overview Of Menu Structure

    ContaminationSensor CS 1000 Overview of menu structure Overview of menu structure Menu CS 12xx (ISO 4406:1999 and SAE) PowerUp Menu MODE Measurement mode Mode 1 Mode 2 Mode 3 Mode 4 SINGLE Single mode mTIME Measuring time Change value pPRTC Pump protection time ADRESS Bus address...
  • Page 49 ContaminationSensor CS 1000 Overview of menu structure ISO 4 ISO class 4µm ISO 6 ISO class 6µm ISO 14 ISO class 14µm ISO Code ISO+T ISO code + Temperature SAE A SAE A SAE B SAE B SAE C SAE C SAE D SAE D CANCEL...

  • Page 50: Menu Cs 13Xx (Iso 4406:1987 And Nas)

    ContaminationSensor CS 1000 Overview of menu structure Menu CS 13xx (ISO 4406:1987 and NAS) PowerUp Menu MODE Measuring mode Mode 1 Mode 2 Mode 3 Mode 4 SINGLE Single mode mTIME Measuring time pPRTC Pump Protection ADRESS Bus address HECOM HECOM3b address Reserved MODBUS...
  • Page 51 ContaminationSensor CS 1000 Overview of menu structure ISO+T ISO code + Temperature NAS 2 NAS 2 µm NAS 5 NAS 5 µm NAS 15 µm NAS 15 NAS 25 NAS 25 µm CANCEL Discard changes and exit SAVE Discard changes and exit HYDAC FILTER SYSTEMS GMBH en(us) Page 51 / 108...

  • Page 52: Using Switching Output

    ContaminationSensor CS 1000 Using switching output Using switching output A description is provided below as to how the switch output behaves in the various modes and thus how it can be operated by the user. For a further description of the measurement modes, see page 28. Mode M1: Continuous measurement Purpose: Measurement only...

  • Page 53: Setting Limit Values

    ContaminationSensor CS 1000 Setting limit values Setting limit values The voltage supply to the CS1000 makes the switching output (SP1) conductive. This condition is maintained for the initial measurement duration (WAIT period). Depending on the measurement mode, the switching output can be used as a Device ready function.
  • Page 54 ContaminationSensor CS 1000 Setting limit values WITHIN Respective lower limit ≤ all values After switch-on or start of a ≤ respective upper limit measurement. Becomes conductive again, when a value < respective lower limit Within limit values a value > respective upper limit OUTSDE A value ≤...

  • Page 55: Analog Output

    ContaminationSensor CS 1000 Analog output Analog output Depending on CS model, the analog output is available as a 4 ... 20 mA or 2 ... 10 V signal. You can recognize the type of analog output from the model code of the sensor. CS Model code Analog output CS 1 x x x - A –...

  • Page 56: Sae Classes Acc. To As 4059

    ContaminationSensor CS 1000 Analog output SAE classes acc. to AS 4059 The following SAE values can be read out via the analog output: • SAEMAX SAE A-D ( Only one single value is output. • SAE A / B / C / D All values are sequentially time-coded before output.

  • Page 57: Sae A-D

    ContaminationSensor CS 1000 Analog output Current I SAE class / error Voltage U … … … I = 18.99 mA SAE 13.8 U = 9.50 V I = 19.10 mA SAE 13.9 U = 9.55 V I = 19.20 mA SAE 14.0 U = 9.60 V 19.2 mA <...

  • Page 58: Sae Class A / B / C / D

    ContaminationSensor CS 1000 Analog output SAE Class A / B / C / D The SAE class A/B/C/D signal consists of 4 measured values transmitted with the following time-coded time slices: I (mA) U (V) 20,0 10,0 19,8 19,7 9,85 9,75 19,5 19,2...

  • Page 59: Sae + T

    ContaminationSensor CS 1000 Analog output SAE + T The SAE+T signal consists of 5 measured values which are transmitted time-coded with the following time slices: U (V) I (mA) 10,0 19,8 19,7 9,85 19,5 9,75 19,2 High High 3000 3000 3000 3000 2,25...

  • Page 60: Hda.sae - Analog Signal Sae To The Hda 5500

    ContaminationSensor CS 1000 Analog output HDA.SAE – Analog signal SAE to the HDA 5500 The HDA.SAE signal consists of 6 values (START / SAE A / SAE B / SAE C / SAE D / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.

  • Page 61: Hda.sae Signal 1/2/3/4

    ContaminationSensor CS 1000 Analog output HDA.SAE Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to SAE=0.0 – 14.0 (resolution 0.1 class). Current I SAE class / error Voltage U I < 4.00 mA Cable break U<...

  • Page 62: Hda Status Signal 5

    ContaminationSensor CS 1000 Analog output HDA Status Signal 5 The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V I = 6.0 mA...

  • Page 63: Iso Code Acc. To 4406:1999

    ContaminationSensor CS 1000 Analog output ISO Code acc. to 4406:1999 The following ISO values can be read out via the analog output: • ISO 4 / ISO 6 / ISO 14 Only one value is output. • ISO code in 3 figures ( >4µm / >6µm / >14µm All values are sequentially time-coded before output.

  • Page 64: Iso 4 / Iso 6 / Iso 14

    ContaminationSensor CS 1000 Analog output Current I ISO code / error Voltage U I = 15.62 mA ISO 19 U = 7.81 V I = 16.19 mA ISO 20 U = 8.10 V I = 16.76 mA ISO 21 U = 8.38 V I = 17.33 mA ISO 22 U = 8.67 V...

  • Page 65: Iso Code, 3-Digit

    ContaminationSensor CS 1000 Analog output ISO code, 3-digit The ISO code signal consists of 3 measured values (>4µm / >6µm / >14µm and is time-coded with the following time slices. U (V) I (mA) 19,8 19,7 9,85 19,5 9,75 19,2 High High 3000...

  • Page 66: Iso + T

    ContaminationSensor CS 1000 Analog output ISO + T The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices: U (V) I (mA) 19,8 9,85 19,7 9,75 19,5 19,2 High High 3000 3000 3000 2,15 2,05 time (ms)

  • Page 67: Hda.iso - Analog Signal Iso To Hda 5500

    ContaminationSensor CS 1000 Analog output HDA.ISO – Analog signal ISO to HDA 5500 The HDA.ISO signal consists of 4 measured values (START / ISO 6 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.

  • Page 68: Hda.iso Signal 1/2/3/4

    ContaminationSensor CS 1000 Analog output HDA.ISO Signal 1/2/3/4 The current 4 … 20 mA or voltage 2 … 10 V of the output signal is dependent on the ISO contamination class 0.0 … 24.4 (resolution 1 class) as shown in the table below: Current I ISO code...

  • Page 69: Hda Status Signal 5

    ContaminationSensor CS 1000 Analog output HDA Status Signal 5 The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V I = 6.0 mA...

  • Page 70: Iso Code Signal Acc. To 4406:1987 (Cs 13Xx Only)

    ContaminationSensor CS 1000 Analog output ISO code signal acc. to 4406:1987 (CS 13xx only) The following ISO values can be read out via the analog output: • ISO 2 / ISO 5 / ISO 15 Only one value is output. •...

  • Page 71: Iso 2 / Iso 5 / Iso 15

    ContaminationSensor CS 1000 Analog output Current I ISO code / error Voltage U I = 15.62 mA ISO 19 U = 7.81 V I = 16.19 mA ISO 20 U = 8.10 V I = 16.76 mA ISO 21 U = 8.38 V I = 17.33 mA ISO 22 U = 8.67 V...

  • Page 72: Iso Code, 3-Digit

    ContaminationSensor CS 1000 Analog output ISO code, 3-digit The ISO code signal consists of 3 measured values (>2 µm / >5 µm / >15 µm) which are copied time-coded as shown below. U (V) I (mA) 19,8 19,7 9,85 19,5 9,75 19,2 High...

  • Page 73: Iso + T

    ContaminationSensor CS 1000 Analog output ISO + T The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices: U (V) I (mA) 19,8 9,85 19,7 9,75 19,5 19,2 High High 3000 3000 3000 2,15 2,05 time (ms)

  • Page 74: Hda.iso - Analog Signal Iso To Hda 5500

    ContaminationSensor CS 1000 Analog output HDA.ISO – Analog signal ISO to HDA 5500 The HDA.ISO signal consists of 4 measured values (ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.

  • Page 75: Hda.iso Signal 1/2/3/4

    ContaminationSensor CS 1000 Analog output HDA.ISO Signal 1/2/3/4 The current 4 … 20 mA or voltage 2 … 10 V of the output signal is dependent on the ISO contamination class 0.0 … 24.4 (resolution 1 class) as shown in the table below: Current I ISO code...

  • Page 76: Hda Status Signal 5

    ContaminationSensor CS 1000 Analog output HDA Status Signal 5 The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V I = 6.0 mA...

  • Page 77: Nas 1638 - National Aerospace Standard (Only Cs 13Xx)

    ContaminationSensor CS 1000 Analog output NAS 1638 - National Aerospace Standard (Only CS 13xx) The following ISO values can be read out via the analog output: • NAS maximum Only one value is output. • NAS (2 / 5 / 15 / 25) All values are sequentially time-coded before output.

  • Page 78: Nas Maximum

    ContaminationSensor CS 1000 Analog output Current I NAS class / error Voltage U … … … I = 18.99 mA NAS 13.8 U = 9.50 V I = 19.10 mA NAS 13.9 U = 9.55 V I = 19.20 mA NAS 14.0 U = 9.60 V 19.2 mA <...

  • Page 79: Nas Classes (2 / 5 / 15 / 25)

    ContaminationSensor CS 1000 Analog output NAS classes (2 / 5 / 15 / 25) NAS class signals 2 / 5 / 15 / 25 consist of 4 measured values transmitted with the following time-coded time slices: I (mA) U (V) 20,0 10,0 19,8...

  • Page 80: Nas + T

    ContaminationSensor CS 1000 Analog output NAS + T The NAS+T signal consists of 5 measured values which are transmitted time-coded with the following time slices: U (V) I (mA) 10,0 19,8 19,7 9,85 19,5 9,75 19,2 High High 3000 3000 3000 3000 2,25...

  • Page 81: Hda.nas - Analog Signal Nas To Hda 5500

    ContaminationSensor CS 1000 Analog output HDA.NAS – Analog Signal NAS to HDA 5500 The HDA.NAS signal consists of 4 measured values (Start / NAS 2 / NAS 5 / NAS 15 / NAS 25 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.

  • Page 82: Hda Signal 1/2/3/4

    ContaminationSensor CS 1000 Analog output HDA Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to NAS=0.0 … 14.0 (resolution 0.1 class). Current I NAS class / error Voltage U I < 4.00 mA Cable break U<...

  • Page 83: Hda Status Signal 5

    ContaminationSensor CS 1000 Analog output HDA Status Signal 5 The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V I = 6.0 mA...

  • Page 84: Fluid Temperature Temp

    ContaminationSensor CS 1000 Analog output Fluid temperature TEMP The current range 4.8 … 19.2 mA or voltage range 2.4 … 9.6 V is dependent on the fluid temperature of from -25°C … 100°C (resolution: 1°C) or -13°F … 212°F (resolution: 1°F) Current I Temperature / error Voltage U...
  • Page 85 ContaminationSensor CS 1000 Analog output The current I or voltage U can be calculated for a given temperature as follows: I = 4.8 mA + (temperature [°C] + 25) x (19.2 mA - 4.8 mA) / 125 I = 4.8 mA + (temperature [°F] +13) x (19.2 mA - 4.8 mA) / 225 U = 2.4 V + (temperature [°C] + 25) x (9.6 V - 2.4 V) / 125 U = 2.4 V + (temperature [°F] + 13) x (9.6 V-2.4 V) / 225 The temperature in °C or °F can be calculated for a given current I or voltage U as...

  • Page 86: Status Messages

    ContaminationSensor CS 1000 Status messages Status messages Status LED / Display LED Blink code / Status To do Error Display / Analog output / Switch out Gree CS o.k. Conductive <)<(</ The sensor is below its measurement 2CLEAN range ISO 9/8/7 Current value mA / V* Conductive Error...

  • Page 87: Exceptions Errors

    ContaminationSensor CS 1000 Status messages LED Blink code / Status To do Error Display / Analog output / Switch out 2%2$2§ The sensor is above its measurement range ISO 25/24/23. Filter the fluid. 2DIRTY It is not possible to determine the flow rate.
  • Page 88 ContaminationSensor CS 1000 Status messages LED Blink code / CS1000 Status To do Error Display / Analog output / Switch output Perform a reset. (To do this, disconnect Firmware error the CS from the -1…-19 4.1 mA / 2.05 V* voltage supply) or open contact HYDAC.

  • Page 89: Analog Output Error Signals

    ContaminationSensor CS 1000 Status messages Analog output error signals If the CS enters into an error status all following measured value signals are output in a specific current strength (I) or voltage (U). Please refer to chapter "Error status" for the respective values for the current strength or voltage of the output signal during an error status).

  • Page 90: Analog Signal For Hda 5500

    ContaminationSensor CS 1000 Status messages Analog signal for HDA 5500 HDA status signal 5 table The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA...

  • Page 91: Connecting Csi-D-5 (Condition Sensor Interface)

    ContaminationSensor CS 1000 Connecting CSI-D-5 (Condition Sensor Interface) Connecting CSI-D-5 (Condition Sensor Interface) The CSI-D-5 enables the operation from CS1000 via PC:  Setting parameters and limit values.  Reading out measurement data online. CSI-D-5 Connection overview Connect the CSI-D-5 to the CS according to the following connection diagram: CSI-D-5 USB-B CS 1000...

  • Page 92: Cs1000 In Rs-485 Bus

    ContaminationSensor CS 1000 CS1000 in RS-485 bus CS1000 in RS-485 bus Use the RS-485 interface as a two-wire interface in half-duplex mode. The number of CS1000s per RS-485 bus is limited to 26. The HECOM bus addresses use the letters A to Z. The length of the bus line and the size of the terminating resistance depend on the quality of cable used.

  • Page 93: Taking The Cs1000 Out Of Operation

    ContaminationSensor CS 1000 Taking the CS1000 out of operation Taking the CS1000 out of operation To decommission, proceed as follows: Disconnect and remove the electric connection to the CS. Close any shut-off devices in the supply and offtake lines of the CS. Depressurize the unit.

  • Page 94: Cleanliness Classes - Brief Overview

    ContaminationSensor CS 1000 Cleanliness classes - brief overview Cleanliness classes - brief overview Cleanliness class - ISO 4406:1999 In ISO 4406:1999, particle counts are determined cumulatively, i.e. > 4 µm , >6 µm and >14 µm (manually by filtering the fluid through an analysis membrane or automatically using particle counters) and allocated to measurement references.

  • Page 95: Overview Of Modifications - Iso4406:1987 <-> Iso4406:1999

    ContaminationSensor CS 1000 Cleanliness classes - brief overview Note: increasing the measurement reference by 1 causes the particle count to double. Example: ISO class 18 / 15 / 11 means: Cleanliness class Particle count / ml Size ranges 1,300 – 2,500 >...

  • Page 96: Cleanliness Class - Sae As 4059

    ContaminationSensor CS 1000 Cleanliness classes - brief overview Cleanliness class - SAE AS 4059 Like ISO 4406, NAS 4059 describes particle concentrations in liquids. The analysis methods can be applied in the same manner as ISO 4406:1999. An additional feature in common with ISO 4406:1999 is that cleanliness classes are grouped on the basis of cumulative number of particles (i.e.

  • Page 97: Definition Acc. To Sae

    ContaminationSensor CS 1000 Cleanliness classes - brief overview Definition acc. to SAE Particle count (absolute) larger than a defined particle size Example: Cleanliness class according to AS 4059: 6 The maximum permissible particle count in the individual size ranges is bold-faced in the table on page 96.
  • Page 98 ContaminationSensor CS 1000 Cleanliness classes - brief overview Cleanliness Class - NAS 1638 Like ISO 4406, NAS 1638 describes particle concentrations in liquids. The analysis methods can be applied in the same manner as ISO 4406:1987. In contrast to ISO 4406, certain particle ranges are counted in NAS 1638 and attributed to measurement references.
  • Page 99 ContaminationSensor CS 1000 Checking/resetting factory default settings Checking/resetting factory default settings PowerUp Menu PowerUp Menu Value MODE M.TIME pPRTCT ADRESS HECOM CALIB (CS 13xx, only) Mode Value MODE MEAS.CH SAeMAX MODE SW.FNCT BEYOND MODE LIMITS LOWER 17.15.12 MODE LIMITS UPPER 21.19.16 MODE MEAsCH...
  • Page 100 ContaminationSensor CS 1000 Technical data Technical data General data Mounting position Any (recommended: vertical position) Self-diagnosis continuously with error indication via status LED and display Display (only CS 1x2x) LED, 6 digits, in 17 segment format each Measured variables CS 12xx ISO / SAE CS 13xx ISO / SAE / NAS...
  • Page 101 ContaminationSensor CS 1000 Recalibration / Service Recalibration / Service We recommend recalibrating the sensor every 2 … 3 years unless regulated differently by quality assurance. Customer service For calibration and repair, send the sensor to the following address: HYDAC Service GmbH Product Support, Plant 10 Hauptstrasse 27 66128 Saarbruecken / Gersweiler...
  • Page 102 ContaminationSensor CS 1000 Model Code Model Code 0 - A - 0 - 0 - 0 - 0 /- 000 Product = ContaminationSensor Series = 1000 Series Contamination code = ISO4406:1999; SAE AS4059 (D) = ISO4406:1987; NAS 1638 ISO4406:1999; SAE AS4059 (D) Options = without display = with display, continuously variable rotation by...
  • Page 103 Documentation Representative: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Registry Court: Saarbrücken, HRB 17216 Telephone: ++49 (0) 6897 509 1511...
  • Page 108 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...

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Cs 1000-a-0-0-0-0/-000

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