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HYDAC International CS 1000 Series Operating And Maintenance Instructions Manual

Contaminationsensor
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CS 1000 Series
ContaminationSensor
Operating and maintenance instructions
English
Valid for firmware version V 2.02
Doc.: 3247149L / 2007-02-01

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Summary of Contents for HYDAC International CS 1000 Series

  • Page 1 CS 1000 Series ContaminationSensor Operating and maintenance instructions English Valid for firmware version V 2.02 Doc.: 3247149L / 2007-02-01...
  • Page 2 Contents Trademarks The trademarks of other companies are exclusively used for the products of those companies. Copyright © 2006 by HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik.

  • Page 3: Table Of Contents

    Contents Contents Foreword ..........................5 Customer Service ......................... 6 Modifications to the Product ....................6 Warranty ..........................6 General Safety Precautions ................... 8 1.1 Obligations and Liability....................8 1.2 Abbreviations and Basic Symbols ................. 8 1.2.1 Basic Symbols......................9 1.3 Proper/Designated Use ....................9 1.4 Improper Use.........................
  • Page 4 Contents 8.3 Mode M3: Filter down to contamination level and stop ..........27 8.4 Mode M4: Filter to establish contamination levels continuously........28 8.5 Mode M5: "SINGLE" measurement................28 Operating the CS......................29 9.1 Display and Keypad Elements (CS122x only)............. 29 9.1.1 Measured variables ....................
  • Page 5 Contents 11.2.4 ISO + T (ISO+T) ....................58 11.2.4.1 Time-coded Signal ..................58 11.2.5 HDA.ISO – Analog Signal ISO to HDA 5500 (Digital Display Unit) ...... 59 11.2.5.1 HDA.ISO Signal 1-4 Table ................60 11.2.5.2 HDA Status Signal 5 Table ................61 11.3 ISO Code acc.
  • Page 6 Contents 17.1.1 ISO 4406 table ..................... 86 17.1.2 Overview of the differences between ISO 4406:1987 and ISO 4406:1999..87 17.2 SAE AS 4059....................... 88 17.2.1 SAE AS 4059 table....................88 17.2.2 The SAE cleanliness classes can be represented as follows: ......89 17.2.2.1 Absolute particle count larger than a defined particle size......

  • Page 7: Foreword

    Foreword Foreword For you, as owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It is intended to help you become acquainted with the proper/designated use of the product and use it properly.

  • Page 8: Customer Service

    Foreword Customer Service If you have any questions, suggestions, or encounter any problems of a technical nature, please contact: When contacting us, please always include the model/type designation and article no. / serial no. / firmware version of the product: Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com Modifications to the Product...
  • Page 9 Foreword ... And now for a few tips on using this documentation. The following example shows you how you can access the information you are looking for quick and easy. WHAT do I want to know? WHERE can I find the information I’m looking for? The documentation is subdivided into chapters and sections.

  • Page 10: General Safety Precautions

    General Safety Precautions 1 General Safety Precautions These operating instructions contain the key instructions for properly and safely operating the Obligations and Liability • The basic prerequisite for the safe and proper handling and operation of the CS is knowledge of the safety instructions and warnings. •...

  • Page 11: Basic Symbols

    Proper or designated use of the CTU extends to the following: • The Contamination Sensor CS 1000 Series is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems. • Maintaining adherence to all the instructions contained herein.

  • Page 12: Instructions To Be Followed In The Event Of An Emergency

    General Safety Precautions • Apart from the operating instructions, any and all general and local regulations pertaining to accident prevention and environmental protection are to be made available and observance to be maintained to them. • Make sure to keep the safety and hazard symbols and warnings on the product in a legible condition.

  • Page 13: Training And Instruction Of Personnel

    General Safety Precautions Training and Instruction of Personnel • The CS may only be operated by properly trained and instructed personnel. • The areas of responsibility of your staff must be established in a clear-cut manner. • Staff undergoing training may not use the CS unless supervised by an experienced staff member.

  • Page 14: What's New - Document History

    What's New — Document History 2 What's New — Document History The index is featured on the cover sheet of the operating and maintenance manual and in the lower left corner of each page after the p/no (=> Doc.). Index j — from firmware version V 1.25 Index k —...

  • Page 15: Transportation, Packing, Storage

    Transportation, Packing, Storage 3 Transportation, Packing, Storage Transportation and Packing • The CS comes packed in a cardboard box. • Unpack the unit and check it for damage in transit. Report any damage to the forwarding agent immediately. Storage • Make sure to store the CS in a clean, dry place, in the original packing, if possible.

  • Page 16: Model Code / Product Identification

    Model code / Product identification 4 Model code / Product identification For product identification details see the Model code label. This is bonded on top side and contains the exactly product description as well as serial-no. 30 C 000832 xxxx Line Definition Description...

  • Page 17: Scope Of Delivery

    Before commissioning the CS, check the content of the package to make sure everything is present. The microscope comes with the following: Qty. Designation 1 pc. ContaminationSensor, CS 1000 Series (Model according to order). Flange connection model (Model code: CS1xxx-x-x-x-x-1/-xxx)comes with two o-rings. 1 pc. CD with: - PC-Software CoCos 1000 and...

  • Page 18: Description

    Installation and Operation 6 Description The CS 1000 Series Contamination Sensor is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems. The CS is designed for connection to low- or high-pressure hydraulic and lubrication lines and test benches from which a small flow of oil (between 30 ml/min and 300 ml/min) is diverted for measurement purposes.

  • Page 19: Cs1X1X Dimensions (Without Display)

    Installation and Operation CS1x1x Dimensions (without Display) ISO 228 G1/4 49,2 All dimensions in mm. CS1x2x Dimensions (with Display) ISO 228 G1/4 54,2 All dimensions in mm. HYDAC Filtersysteme GmbH Page 17 BeWa CS1000 3247149l en.doc 2006-07-24...

  • Page 20: Connection Types

    Installation and Operation Connection Types The direction of flow through the CS has to be from bottom to top. Use the one port, A <-> B or D<->C, as the INLET and the other port as the OUTLET. 6.4.1 Pipe or Hose Connection Type (CS1xxx-x-x-x-x0/-xxx) Hydraulic connection is done via ports A and B.

  • Page 21: Installation And Wiring

    Installation and Operation 7 Installation and Wiring For operation the CS must be hydraulically (see section 7.3) and electrically (see section 7.4) installed. Unpacking The CS comes packed in a cardboard box. Unpack the unit and check it for damage in transit. Report any damage to the forwarding agent immediately.

  • Page 22: Display Rotatable/Adjustable As Needed

    Installation and Operation 4xM6 12/16 Bottom view All dimensions in mm. 3. Mounting plate: using 4 cylindrical screws featuring an M6 hexagonal socket according to ISO4762 7.2.1 Display Rotatable/Adjustable As Needed The display of the CS1000 can be rotated through 180° in a counterclockwise direction and through 90°...
  • Page 23 Installation and Operation Pipe/hose connection: The CS is connected to the hydraulic system via ports A and B using a pipe or hose. (see section 6.4.1) Flanged connection: The CS is screwed to a flange, mounting plate, manifold mount or control block, with flow being effected through the unit via ports C and D on the underside.

  • Page 24: Selection Guidelines For A Measurement Point

    Installation and Operation 7.3.1 Selection Guidelines for a Measurement Point The measurement point has to be selected so that the measured volume is taken from a turbulent flow area, i.e. a pipe bend. The CS has to be installed in the vicinity of the measurement point in order to obtain precision-timed results.

  • Page 25: Flow Rate Q, Differential Pressure Ν And Viscosity Ν Characteristics

    Installation and Operation ν 7.3.2 Flow Rate Q, Differential Pressure and Viscosity Characteristics ν Δ and viscosity ν characteristics. All the values indicated in the figures below Differential pressure apply irrespective of the direction of flow, whether A->B or B->A. The flow rate range permitted for a measurement must be between 30 ml and a maximum of 300 ml.

  • Page 26: Connect The Cs To Your System As Follows

    Installation and Operation 7.3.3 Connect the CS to your system as follows: First connect the return-flow line (not supplied) to the OUTLET port of the CS. Thread: G1/4 ISO 228, recommended internal diameter of line: ≥ 4mm Now connect the other end of the return-flow line to the system tank, for example. Check the pressure at the measurement site.

  • Page 27: Electrical Installation

    Installation and Operation Electrical Installation 7.4.1 Block Diagram Case M12x1, 8-pol., male, specified acc. IEC61984 / VDE0627 1 µF Internal Supply voltage 9 – 36 V DC supply Voltage voltages Regulator GND for supply voltage RS485 + RS485 - galvanically Not to be Not to be connected isolated...

  • Page 28: Typical Wiring Diagram

    Installation and Operation 7.4.3 Typical Wiring Diagram Schirm white Shield Blindage 24 V DC green Converter pink RS-485 + RS-485 blue RS-485 - grey Nicht angeschlossen Not to be connected Ne connexe pas brown SPS Eingang PLC Input yellow SPS Entrée 5 V DC Shield Circuit diagram: with separate power supplies.

  • Page 29: Description Of The Measuring Modes

    Installation and Operation 8 Description of the Measuring Modes After powering up, the CS 1000 automatically runs in one of the following measuring modes (set in Power Up Mode). Mode M1: Measure continuously Application: Application: Stand-alone sensor Active data outputs: Display & RS485 & analog output Purpose: Measurement only Function:...

  • Page 30: Mode M4: Filter To Establish Contamination Levels Continuously

    Installation and Operation Mode M4: Filter to establish contamination levels continuously Application: Control of stationary offline filtration unit Active data outputs: Display & RS485 & analog output & switching output Purpose: Establish reservoir cleanliness between min/max levels Function: Control of a filter unit, continuous measurement of solid contamination, if pre- programmed min/max levels are exceeded, the pump is switched on/off to keep cleanliness within range Mode M5: "SINGLE"...

  • Page 31: Operating The Cs

    Installation and Operation 9 Operating the CS After the CS 1000 is switched on "HYDAC CS 1000" appears in the display in moving letters, followed by the firmware version being displayed for 2 seconds. WAIT 99 WAIT 0 This is followed by a countdown: The duration of the countdown is in keeping with the measurement time set (factory setting = 60 sec).

  • Page 32: Measured Variables

    Installation and Operation The keypad consists of six keys. These keys are used to operate the CS and to navigate through the menus (hierarchically structured). Keypad buttons Description one level down o.k. confirm changed value (lowest level) confirm when changes are to be saved or cancelled (top level) one level up no value change change value at the lowest level (when display is blinking)

  • Page 33: Measured Variable "Nas" Cs 13Xx Only)

    Installation and Operation 9.1.1.3 Measured variable "NAS" CS 13xx only) Display Description 15 1§2 Displayed measured variable "NAS" 9.1.2 Service variables The service variables enable the user to retrieve information on the current status in the Contamination Sensor. The service variables are not calibrated. They indicate an approximate value. 9.1.2.1 Service variables "Flow"...

  • Page 34: Key Lock

    Installation and Operation 9.1.3 Key Lock The keypad can be locked to prevent entries from being made. To activate or deactivate keypad locking, press both keys simultaneously: Actuate these The following appears in the display Description keys (1 sec) LOCK Key Lock is activated UNLOCK Key Lock is deactivated...
  • Page 35 Installation and Operation Power Up Menu: Designation MODE Select measuring mode mTIME Set measuring time pPRTCT Set time for pump protection ADRESS Set bus address DFAULT Reset to factory defaults CANCEL Discard changes and exit SAVE Save changes and exit CODE For internal use only MODE...
  • Page 36 Installation and Operation ADRESS Designation Set bus address HECOM Set address (a,b, ... z) NO SET MODBUS NO SET see Factory Defaults DFAULT Reset to factory defaults CALIB Available for model CS 13xx only! Calibration selection ISOSAE ISO4406:1999 / SAE ISONAS ISO4406:1987 / NAS Discard changes and...

  • Page 37: Measuring Menu (Cs12Xx)

    Installation and Operation 9.2.2 Measuring Menu (CS12xx) The Measuring Menu allows you to change settings during operation. Selection Enter Measuring menu o.k. Press button o.k. Scroll to CANCEL and press automatically after 30 s Scroll to CANCEL and actuate it without any action Exit menu and save changes o.k.
  • Page 38 Installation and Operation Measure continuously o.k. NO SET Measure continuously o.k. and switch Measuring channel MEAsCH SAeMAX ISO 4 ISO 6 ISO 14 TEMP SAE A SAE B SAE C SAE D SwFNCT Switching function BEYOND BELOW WITHIN OUTSDE LIMITS Limits LOWER UPPER...

  • Page 39: Measuring Menu (Cs13Xx)

    Installation and Operation SAE class TARGET Target contamina-tion level RSTART Resumption of filtration from this level CYCLE Set test cycle time 1 – 1440 minutes SINGLE Perform single o.k. measurement + stop NO SET ANA.OUT Select measured variable for analog output (see also section 11) Select measured Designation ANaOUT...
  • Page 40 Installation and Operation Measuring Menu: Designation Select displayed measured variable DSPLAY Configure switching output SWtOUT ANaOUT Select measured variable for analog output Discard changes and exit CANCEL Save changes and exit SAVE Display — Select displayed measured variable when switching on the sensor DSPLAY Select displayed Designation...
  • Page 41 Installation and Operation ISO 2 ISO 5 ISO 15 TEMP NAS 2 NAS 5 NAS 15 NAS 25 SwFNCT Switching function BEYOND BELOW WITHIN OUTSDE LIMITS Limits LOWER UPPER Filter down to Designation o.k. contamination level and stop MEAsCH ISO code NAS class Target contamina-tion TARGET...

  • Page 42: Description Of The Switching Output In The Measuring Modes

    Installation and Operation Set test cycle time 1 – 1440 minutes SINGLE Perform single o.k. measurement + stop NO SET ANA.OUT Select measured variable for analog output (see also section 11) Select measured Designation ANaOUT variable for analog output NASMAX NAS maximum NAS class 2/5/15/25 (code) NAS+T...

  • Page 43: Mode M4: Filter To Establish Contamination Levels Continuously

    Installation and Operation 9.3.4 Mode M4: Filter to establish contamination levels continuously Purpose: Establish reservoir cleanliness between min/max levels Function: Control of a filter unit, continuous measurement of solid contamination; if pre- programmed min/max levels are exceeded, the pump is switched on/off to keep cleanliness within range 9.3.5 Mode M5: "SINGLE"...

  • Page 44: Switching Behavior Of The Switching Output

    Installation and Operation Switching Behavior of the Switching Output Mode 1 (M1) Switching output CLOSED Switching output OPEN Always open Mode 2 (M2) Switching output CLOSED Switching output OPEN BEYOND After switching the unit on or starting a ≥ upper limit measurement Opens again when ≤...
  • Page 45 Installation and Operation Opens again when the respective lower Outside range limit < all values < upper limit Always open No switching Mode 3 (M3) Switching output CLOSED Switching output OPEN Measurement is currently in progress 5 consecutive measured values ≤ limit and one or more of the last 5 or measurement stopped measured values >...

  • Page 46: Menu Overview

    Menu Overview 10 Menu Overview 10.1 Menu CS 12xx (ISO 4406:1999 and SAE) Power Up Menu Measuring mode (MODE) Mode „1“ (M1) Mode „2“ (M2) Mode „3“ (M3) Mode „4“ (M4) Mode „Single“ (SINGLE) Measuring time (mTIME) Set value (60) Pump protection (pPRTCT) Set value (0) Bus address (ADRESS)

  • Page 47: Menu Cs 13Xx (Iso 4406:1987 And Nas)

    Menu Overview Analog output (ANaOUT) SAE A-D (SAeMAX) SAE class A/B/C/D (SAE) SAE class A/B/C/D + Temperature (SAE+T) Temperature (TEMP) HDA+ISO (HDaISO) HDA+SAE (HDaSAE) ISO-class 4µm (ISO 4) ISO-class 6µm (ISO 6) ISO-class 14µm (ISO 14) ISO Code (ISO) ISO Code + Temperature (ISO+T) SAE A (SAE A) SAE B (SAE B) SAE C (SAE C)
  • Page 48 Menu Overview Switching output (SWtOUT) Mode „1“ (M1) No settings necessary (NO SET) Mode „2“ (M2) Switching point (SP1) Measuring channel (MEAsCH) NAS Maximum (NAsMAX) NAS (NAS) ISO-class 2µm (ISO 2) ISO-class 5µm (ISO 5) ISO-class 15µm (ISO 15) ISO Code (ISO) Temperature (TEMP) NAS-class 2 (NAS 2) NAS-class 5 (NAS 5)

  • Page 49: Analog Output (Anaout)

    Analog output 11 Analog Output (ANaOUT) The analog output is available as a 4 – 20 mA or 0 – 10 V DC signal. The following signals can be selected in the measurement menu: • SAE AS 4059 classes, see section 11.1 •...

  • Page 50: Sae Signal Table

    Analog output 11.1.1 SAE Signal Table The current I=4.8 - 19.2 mA or voltage U=2.4 - 9.6 V DC corresponds to an SAE class SAE=0.0 - 14.0 or an error (resolution: 0.1 classes). Current I SAE class / Error Voltage U I<...

  • Page 51: Sae A-D ( Saemax )

    Analog output The SAE class can be calculated for a given current I or voltage U as follows: SAE class = (I - 4.8 mA)*(14/14.4 mA) SAE class = (U - 2.4 V)*(14/7.2 V) SAeMAX 11.1.2 SAE A-D ( value is the highest class in any of one of the four SAE A-D classes (respectively >4 SAeMAX µm(c),>6 µm(c),>14 µm(c),>21 µm(c)).

  • Page 52: Time-Coded Signal

    Analog output 11.1.3.1 Time-coded Signal I (mA) U (V) 20.0 10.0 19.8 19.7 9.85 9.75 19.5 19.2 High High 2.25 2.15 2.05 t (ms) 3000 Signal Size Signal duration Current (I) / Voltage (U) per pulse in ms Identifier SAE A High / Low Measured value SAE A...

  • Page 53: Sae A / Sae B / Sae C / Sae D (Sae A/Sae B/Sae C/Sae D)

    Analog output 11.1.4 SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D) The SAE x setting enables the value of a class to be continuously outputted via the analog output. 11.1.5 SAE + T (SAE+T) The SAE+T signal consists of 5 measured values which are transmitted time-coded with the following time slices: 11.1.5.1...

  • Page 54: Hda.sae - Analog Signal Sae To Hda 5500 (Digital Display Unit)

    Analog output 11.1.6 HDA.SAE – Analog signal SAE to HDA 5500 (Digital Display Unit) The HDA.SAE signal consists of 6 measured values (START / SAE A / SAE B / SAE C / SAE D / Status) which are outputted sequentially. This presupposes that synchronization has been done with the downstream control unit.

  • Page 55: Hda.sae Signal 1-4 Table

    Analog output 11.1.6.1 HDA.SAE Signal 1-4 Table The current or voltage range is dependent on the contamination rating according to SAE=0.0 – 14.0 (resolution: 0.1 classes). Current I SAE class / Error Voltage U I< 4.00 mA Cable break U< 2.00 V I = 4.00 mA SAE 0 U = 2.00 V...
  • Page 56 Analog output Current I Status Voltage U I = 6.0 mA Device error / CS not ready U = 3.0 V I = 7.0 mA Flow too low (Flow 2 low) U = 3.5 V I = 8.0 mA Flow too high (Flow 2 high) U = 4.0 V I = 9.0 mA No measured value (Flow undefined).

  • Page 57: Iso Code Acc. To 4406:1999

    Analog output 11.2 ISO Code acc. to 4406:1999 The following ISO values can be outputted via the analog output: • ISO 4 / ISO 6 / ISO 14: Only one value is outputted (see section 11.2.2). • ISO code, 3-digit (>4µm / >6µm / >14µm ): All values are sequentially outputted time-coded...

  • Page 58: Iso 4 / Iso 6 / Iso 14 (Iso 4 / Iso 6 / Iso 14)

    Analog output Current I ISO class / Error Voltage U I = 17.90 mA ISO 23 U = 8.95 V I = 18.47 mA ISO 24 U = 9.24 V I = 19.04 mA ISO 25 U = 9.52 V I = 19.20 mA ISO 25.28 U = 9.60 V...

  • Page 59: Iso Code (Iso), 3-Digit

    Analog output 11.2.3 ISO Code (ISO), 3-digit The ISO code signal consists of 3 measured values (> 4 µm(c) / > 6 µm(c) /> 14 µm(c)) and is time- coded with the following time slices. 11.2.3.1 Time-coded Signal U (V) I (mA) 19.8 19.7...

  • Page 60: Iso + T (Iso+T)

    Analog output 11.2.4 ISO + T (ISO+T) The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices: 11.2.4.1 Time-coded Signal U (V) I (mA) 19.8 9.85 19.7 9.75 19.5 19.2 High High 3000 3000 3000 2.15...

  • Page 61: Hda.iso - Analog Signal Iso To Hda 5500 (Digital Display Unit)

    Analog output 11.2.5 HDA.ISO – Analog Signal ISO to HDA 5500 (Digital Display Unit) The HDA.ISO signal consists of 5 measured values (START / ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are outputted sequentially. This presupposes that synchronization has been done with the downstream control unit.

  • Page 62: Hda.iso Signal 1-4 Table

    Analog output 11.2.5.1 HDA.ISO Signal 1-4 Table The current 4–20 mA or voltage 2-10 V of the output signal is dependent on the cleanliness class (contamination rating) according to ISO 0.0 – 25.28 (resolution: 1 class) as shown in the table below: Current I ISO code Voltage U...

  • Page 63: Hda Status Signal 5 Table

    Analog output The current I or voltage U can be calculated for a given ISO class as follows: I = 4 mA + ISO code * (20 mA - 4 mA) / 25.28 U= 2 V + ISO code * (10 V - 2 V) / 25.28 The ISO class can be calculated for a given current I or voltage U as follows: ISO code = (I - 4 mA)*(25.28 / 16 mA) ISO code = (U - 2.4 V)*(25.28 / 8 V)

  • Page 64: Iso Code Acc. To 4406:1987

    Analog output 11.3 ISO Code acc. to 4406:1987 The following ISO values can be outputted via the analog output: • ISO 2 / ISO 5 / ISO 15: Only one value is outputted (see section 11.2.2). • ISO code, 3-digit (>2µm(c) / >5µm(c) / >15µm(c) ): All values are sequentially outputted time- coded (see section 11.2.3).

  • Page 65: Iso 2 / Iso 5 / Iso 15 (Iso 2 / Iso 5 / Iso 15)

    Analog output Current I ISO class / Error Voltage U I = 17.90 mA ISO 23 U = 8.95 V I = 18.47 mA ISO 24 U = 9.24 V I = 19.04 mA ISO 25 U = 9.52 V I = 19.20 mA ISO 25.28 U = 9.60 V...

  • Page 66: Iso Code (Iso), 3-Digit

    Analog output 11.3.3 ISO Code (ISO), 3-digit The ISO code signal consists of 3 measured values (> 2 µm / > 5 µm / >15 µm ) which are transmitted time-coded as shown below. 11.3.3.1 Time-coded Signal U (V) I (mA) 19,8 19,7 9,85...

  • Page 67: Iso + T (Iso+T)

    Analog output 11.3.4 ISO + T (ISO+T) The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices: 11.3.4.1 Time-coded Signal 11.3.4.1.1 4 – 20 mA Signal U (V) I (mA) 19,8 9,85 19,7 9,75 19,5 19,2...

  • Page 68: Hda.iso - Analog Signal Iso To Hda 5500 (Digital Display Unit)

    Analog output 11.3.5 HDA.ISO – Analog Signal ISO to HDA 5500 (Digital Display Unit) The HDA.ISO signal consists of 6 measured values (START / ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are outputted sequentially. This presupposes that synchronization has been done with the downstream control unit.

  • Page 69: Hda.iso Signal 1-4 Table

    Analog output 11.3.5.1 HDA.ISO Signal 1-4 Table The current 4–20 mA or voltage 2-10 V of the output signal is dependent on the cleanliness class (contamination rating) according to ISO 0.0 -25.28 (resolution: 1 class) as shown in the table below: Current I ISO code Voltage U...

  • Page 70: Hda Status Signal 5 Table

    Analog output If the contamination rating according to ISO is known, the current I or voltage U can be computed: I = 4 mA + ISO code * (20 mA - 4 mA) / 25.28 U= 2 V + ISO code * (10 V - 2 V) / 25.28 If the current I or voltage U is known, the contamination rating according to ISO can be computed: ISO code = (I - 4 mA)*(25.28 / 16 mA)

  • Page 71: National Aerospace Standard Nas 1638 (Cs 13Xx, Only)

    Analog output 11.4 National Aerospace Standard NAS 1638 (CS 13xx, only) The following NAS values can be outputted via the analog output: • NAS maximum Only one value is outputted (see section 11.4.2). • NAS (2 / 5 / 15 / 25) All values are sequentially outputted time-coded (see section 11.4.3).

  • Page 72: Nas Maximum

    Analog output 19.2 mA < I < 19.5 mA Not defined 9.60 V < U < 9.75 V 19.5 mA < I < 19.7 mA Flow error (flow too high) 9.75 V < U < 9.85 V 19.7 mA < I < 19.8 mA Not defined 9.85 V <...

  • Page 73: Nas Class (2 / 5 / 15 / 25 )

    Analog output 11.4.3 NAS Class (2 / 5 / 15 / 25 ) The NAS classes 2 / 5 / 15 / 25 measured value consists of 4 measured values coded with the following time slices (also shown in the following diagram): 11.4.3.1 Time-coded Signal I (mA)

  • Page 74: Nas 2 / Nas 5 / Nas 15 / Nas 25

    Analog output 11.4.4 NAS 2 / NAS 5 / NAS 15 / NAS 25 The NAS x setting enables the value of a class to be continuously outputted via the analog output. 11.4.5 NAS + T The NAS+T signal consists of 5 measured values which are transmitted time-coded with the following time slices: 11.4.5.1 Time-coded Signal...

  • Page 75: Hda.nas - Analog Signal Nas To Hda 5500 (Digital Display Unit)

    Analog output 11.4.6 HDA.NAS – Analog Signal NAS to HDA 5500 (Digital Display Unit) The HDA.NAS signal consists of 5 measured values (START / NAS 2 / NAS 5 / NAS 15 / NAS 25 / Status) which are outputted sequentially. This presupposes that synchronization has been done with the downstream control unit.

  • Page 76: Hda Signal 1-4 Table

    Analog output 11.4.6.1 HDA Signal 1-4 Table The current or voltage range is dependent on the contamination rating according to NAS=0.0 – 14.0 (resolution: 0.1 classes). Current I NAS Class / Error Voltage U I< 4.00 mA Cable break U< 2.00 V I = 4.00 mA NAS 0 U = 2.00 V...
  • Page 77 Analog output Current I Status Voltage U I = 6.0 mA Device error / CS not ready U = 3.0 V I = 7.0 mA Flow too low (Flow 2 low) U = 3.5 V I = 8.0 mA Flow too high (Flow 2 high) U = 4.0 V I = 9.0 mA No measured value (Flow undefined).

  • Page 78: Fluid Temperature ( Temp )

    Analog output TEMP 11.5 Fluid Temperature ( The current range 4.8–19.2 mA or voltage range 2.4–9.6 V is dependent on the fluid temperature of from -25°C – +100°C (resolution: 1°C) or -13°F – 212°F (resolution: 1°F) 11.5.1 Temperature Table Current I Temperature / Error Voltage U Cable break...
  • Page 79 Analog output 19.5 mA < I < 19.7 mA Flow error (flow too high) 9.75 V < U < 9.85 V 19.7 mA < I < 19.8 mA Not defined 9.85 V < U < 9.90 V 19.8 mA < I < 20 mA No measured value 9.90 V <...

  • Page 80: Error Messages

    Error Messages 12 Error Messages 12.1 Status LED / Display LED Blink code / CS 1000 Status To do Error Display / Analog Output / SwitchOut Gree CS o.k. no digits displayed Check supply voltage for CS no function 0 mA / 0 V open Ensure that the flow is between 30 - 300 ml/min.

  • Page 81: Exceptions Errors

    Error Messages LED Blink code / CS 1000 Status To do Error Display / Analog Output / SwitchOut Check flow. Increase or Defining flow not possible reduce inlet pressure. 19.9 mA / 9.95 V* open 12.2 Exceptions Errors Error Blink code / CS1000 Status To do Display...

  • Page 82: Analog Output Error Signals

    Error Messages 12.3 Analog Output Error Signals 12.3.1 Analog signal time-coded If the CS enters into an error status all following measured value signals are outputted in a specific current (I) or voltage (U). Please refer to table 12.1 or 12.2 for the respective values for the current or voltage of the output signal during an error status).

  • Page 83: Analog Signal For Hda 5500

    Error Messages 12.3.2 Analog signal for HDA 5500 12.3.2.1 HDA Status Signal 5 Table The current or voltage of the output signal (5) is dependent on the status of the CS 1000 as shown in the table below: Current I Status Voltage U I = 5.0 mA...

  • Page 84: Condition Sensor Interface (Csi-D-5)

    Condition Sensor Interface CSI 13 Condition Sensor Interface (CSI-D-5) The CSI-D-5 enables the operation from CS 1000 via PC: to set parameters and limits. to readout measurement data online. 13.1 Scope of delivery: The CSI-D-5 (part no.: 3249563) consists of: Item Designation Adaptor box...
  • Page 85 Condition Sensor Interface CSI Check correct line plug. If not select the correct plug and change this. Check output voltage at 12 Volt. If not, set to 12. Check the arrows of the plug and socket as shown. The "+" symbol must be connected to the inner contact of the plug.

  • Page 86: Interface

    RS-485 Interface 14 RS-485 Interface The CS 1000 possession an RS-485 interface which is to be used as a two-wire interface in half- duplex operation. The number of CS 1000 is restricted to 26 per RS-485 bus, as HECOM bus addressing is done via letters A–Z.

  • Page 87: Removing The Cs From The Hydraulic System / Decommissioning

    Removing, Disposal 15 Removing the CS from the Hydraulic System / Decommissioning Remove electric plug from CS. Remove the hydraulic measurement line from the hydraulic system first, then from the INLET port of the CS. Remove the hydraulic return-flow line from the OUTLET port of the CS. The CS can now be removed.

  • Page 88: Iso 4406 / Sae As 4059 / Nas1638 Classes

    Tables - ISO 4406 / SAE AS 4059 / NAS 1638 17 ISO 4406 / SAE AS 4059 / NAS1638 Classes 17.1 ISO 4406:1999 In ISO 4406:1999 particle counts are determined cumulatively, i.e. > 4 µm(c), >6 µm(c) and >14 µm (c) (manually by filtering the fluid trough an automatically using particle counters) and allocated to measurement references.

  • Page 89: Overview Of The Differences Between Iso 4406:1987 And Iso 4406:1999

    Tables - ISO 4406 / SAE AS 4059 / NAS 1638 The values in the table show the particle count of a 100 ml sample. 17.1.2 Overview of the differences between ISO 4406:1987 and ISO 4406:1999 “old” ISO 4406:1987 “new” ISO 4406:1999 Size range 5 µm >4µm(c)

  • Page 90: Sae As 4059

    Tables - ISO 4406 / SAE AS 4059 / NAS 1638 17.2 SAE AS 4059 Like ISO 4406, SAE AS 4059 describes particle concentrations in liquids. The analysis methods can be applied in the same manner as ISO 4406:1999. The SAE cleanliness classes are based on particle size, number and distribution. The particle size determined depends on the measurement process and calibration;...

  • Page 91: The Sae Cleanliness Classes Can Be Represented As Follows

    Tables - ISO 4406 / SAE AS 4059 / NAS 1638 17.2.2 The SAE cleanliness classes can be represented as follows: 17.2.2.1 Absolute particle count larger than a defined particle size Example: Cleanliness class according to AS 4059: 6 The maximum permissible particle count in the individual size ranges is shown in the table in boldface. Cleanliness class according to AS 4059: 6 B Size B particles may not exceed the maximum number indicated for class 6 6 B = max.

  • Page 92: Nas 1638

    Tables - ISO 4406 / SAE AS 4059 / NAS 1638 17.3 NAS 1638 Like ISO 4406, NAS 1638 describes particle concentrations in liquids. The analysis methods can be applied in the same manner as ISO 4406:1999. In contrast to ISO 4406, certain particle ranges are counted in NAS 1638 and attributed to measurement references.

  • Page 93: Factory Default Settings / Basic Settings

    Factory default settings 18 Factory default settings / Basic settings 18.1 Power Up menu Power Up Menu Value MODE M.TIME pPRTCT ADRESS HECOM CALIB (CS 13xx, only) Menu Value MODE MEAS.CH SAeMAX MODE SW.FNCT BEYOND MODE LIMITS LOWER 17.07.12 MODE LIMITS UPPER 21.1=.16...

  • Page 94: Technical Details

    Tecnical Data / Model code 19 Technical Details General data CS 12xx CS 13xx Mounting position Arbitrary (recommendation: vertical direction of flow) Self-diagnosis continuously with error indication via status LED and display Display (only CS 1x2x) LED, 6-digit, in 17-segment format Measured variables ISO (ISO 4406:1999) ISO (ISO 4406:1987...

  • Page 95: Recalibration

    Tecnical Data / Model code Electrical data Connection plug M12x1, 8-pin, male, specified in DIN VDE 0627 or IEC 61984 Power supply voltage 9 – 36 V DC, residual ripple < 10%, Power consumption 3 W max. Analog output 2-conductor technology 4 - 20 mA active output (max.

  • Page 96: Type / Product Key

    Tecnical Data / Model code 22 Type / Product Key HYDAC Filtersysteme GmbH Page 94 BeWa CS1000 3247149l en.doc 2006-07-24...
  • Page 97 Notizen / Note / Note...
  • Page 98 Notizen / Note / Note...
  • Page 99 Notizen / Note / Note...
  • Page 100 HYDAC Filtertechnik GmbH Bereich Servicetechnik / Service Technology Division Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 (Technik / Technical Department) Fax: +49 (0) 6897 509 577 (Verkauf / Sales Department) Internet: www.hydac.com email:...

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Cs1220-a0-0-0-0/000

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