1. Manuals
  2. Brands
  3. molex Manuals
  4. Network Hardware
  5. Brad HarshIO 300 ePN
  6. User manual

molex Brad HarshIO 300 ePN User Manual

Ip67 digital i/o modules for profinet io
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
User's Manual
Brad™ HarshIO 300 ePN
IP67 Digital I/O Modules for PROFINET IO
from Molex
Version 2.2
April 8, 2016
 i 
HarshIO 300 ePN
IP67 Digital I/O Modules for PROFINET IO

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Brad HarshIO 300 ePN and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for molex Brad HarshIO 300 ePN

Summary of Contents for molex Brad HarshIO 300 ePN

  • Page 1 User’s Manual Brad™ HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO from Molex Version 2.2 April 8, 2016  i  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 2 Revision History Date Author Changes Revision February 11, 2013 E. GORY First release April 02, 2013 E. GORY Second release May 16, 2013 E. GORY Add Step7 commissioning chapter July 01, 2013 E. GORY Typo corrections September 24, 2013 E. GORY Add torque for M12 connectors Alarm management –...
  • Page 3 Although every effort has been made to ensure the accuracy of this document, all information is subject to change without notice. Molex takes no liability for any errors in this document or for direct, indirect, or consequential damage resulting from the use of this manual.
  • Page 4 STATEMENT OF LIMITED WARRANTY BradControl™ from Molex, manufacturer of HarshIO products, warrants to Buyer that products, except software, manufactured by BradControl™ will be free from defects in material and workmanship. BradControl™ obligation under this warranty will be limited to repairing or replacing the defective parts within one year of the date of installation.
  • Page 5  v  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 6: Table Of Contents

    Table of contents General Safety Instructions ..............7 General information ....................7 Personnel qualifications ..................7 Preventive messages ....................7 Usage compliance ....................8 Device installation and set-up ................. 8 Device operation ....................10 Electrical, mechanical and thermal specifications ..........10 Preventive and corrective maintenance ..............

  • Page 7: General Safety Instructions

    1. General Safety Instructions General information The current documentation is intended for persons technically qualified to install, use and service the products described herein. It contains the necessary information for proper use of the products. However, for advanced use of our products, please contact your nearest dealer for additional information. The content of this documentation is not binding and cannot extend or limit warranties.

  • Page 8: Usage Compliance

    Usage compliance The products described in the current documentation comply with currently applicable European Directives (EC labeling). However, they can only operate correctly with the applications for which they were intended as described in the documentation, and with approved products. As a general rule, if all the handling, transportation, and storage recommendations and installation, operation and maintenance instructions are followed, the products will operate correctly without risk for personnel or hardware.
  • Page 9 • Position the signal cables so that the automation functions will not be disrupted by any capacitive, inductive or electromagnetic influences, etc. • Install the automation devices and their controlling devices so that they are protected against any adverse incident. •...

  • Page 10: Device Operation

    Device operation Because Brad™ HarshIO devices are components of a control system, the safety of the entire automated system, including that of the installation and the application, cannot be dealt with in this document. For further information, see IEC 1131-4, describing risk reduction measures for PLC users. See the documentation of the specific products involved for more information on operation safety.

  • Page 11: General Description

    ® All BradControl™ HarshIO modules, with Micro-Change (M12) ports, accept both standard threaded cordsets and the Molex Ultra-Lock™ system. Ultra-Lock™ connection System! The fastest, easiest and most secure connection ever designed. Ultra-Lock™ technology is designed for higher performance and reliability. Discover how the push-to-lock...
  • Page 12 BradControl™ HarshIO 300 digital modules are available in various combinations: M8 I/O port versions  8x Inputs  4x Inputs + 4x Outputs  8x Outputs  8x User Configurable Inputs/Outputs SAP No Material No Description IP67 module for PROFINET IO, 8x digital Inputs PNP, 112095-5064...

  • Page 13: System Description

    3. System description Overview HarshIO 300 ePN modules can be used with protocol compliant controllers as part of the control system architecture. The built-in unmanaged 2-port Ethernet switch allows flexibility in the network topology to meet your application needs. These topologies include the following: ...
  • Page 14  14  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 15 Daisy-chain topology A daisy-chain topology can be created using the module’s embedded switch ports to connect a series of HarshIO ePN modules. NOTE: When considering the daisy chain topology  If a module, somewhere in the middle of the chain, has the network cable disconnected or power to the module is removed then communications to any module located down the chain will be lost.
  • Page 16 Combination of star and daisy-chain topologies Combining star and daisy-chain topologies allows you to connect HarshIO ePN modules with mixed HarshIO modules or additional network devices.  16  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 17: Typical Application

    Typical application This diagram shows you an example of a typical application using an in-cabinet PLC controlling HarshIO ePN modules that are mounted throughout this industrial system.  17  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 18: Module Characteristics

    4. Module characteristics Characteristics for M8 versions Type 8x Inputs 4x Inputs + 4x Outputs TBDEP-880P-D84-G TBDEP-844P-D84-G Product Reference Vendor ID: 0x0127 Vendor ID: 0x0127 PROFINET Identification Device ID: 0x1008 Device ID: 0x1008 DAP identifier: 0x40110008 DAP identifier: 0x40110404 Power Power connector M12 Ultra-Lock, 5-pin, male, A-Coded, stainless steel 24 VDC, -15/+20% (protected against power crossing)
  • Page 19 Type 8x Outputs 8x User Configurable Inputs/Outputs TBDEP-808P-D84-G TBDEP-8YYP-D84 Product Reference Vendor ID: 0x0127 Vendor ID: 0x0127 PROFINET Identification Device ID: 0x1008 Device ID: 0x1008 DAP identifier: 0x40110800 DAP identifier: 0x40110808 Power Power connector M12 Ultra-Lock, 5-pin, male, A-Coded, stainless steel 24 VDC, -15/+20% (protected against power crossing) Module &...

  • Page 20: Characteristics For M12 Versions

    Characteristics for M12 versions Type 8x Inputs 4x Inputs + 4x Outputs TBDEP-480P-D8UG TBDEP-444P-D8U-G Product Reference Vendor ID: 0x0127 Vendor ID: 0x0127 PROFINET Identification Device ID: 0x1008 Device ID: 0x1008 DAP identifier: 0x50110008 DAP identifier: 0x50110404 Power Power connector M12 Ultra-Lock, 5-pin, male, A-Coded, stainless steel 24 VDC, -15/+20% (protected against power crossing) Module &...
  • Page 21 Type 8x Outputs 8x User Configurable Inputs/Outputs Product Reference TBDEP-408P-D8U-G TBDEP-4YYP-D8U Vendor ID: 0x0127 Vendor ID: 0x0127 PROFINET Identification Device ID: 0x1008 Device ID: 0x1008 DAP identifier: 0x50110800 DAP identifier: 0x50110808 Power Power connector M12 Ultra-Lock, 5-pin, male, A-Coded, stainless steel 24 VDC, -15/+20% (protected against power crossing) Module &...
  • Page 22 LLDP Yes (Sender / Receiver) GSD file Easy Device Replacement Yes (based on LLDP) SNMP Server according v1/v2 Module factory settings: PROFINET name molex-harsh300-ip67 Rotary switch Position IP address: 0.0.0.0 Subnet mask: 0.0.0.0 Gateway: 0.0.0.0 ETH1 port: Auto negotiation / Auto MDIX...
  • Page 23  23  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 24 Mechanical Housing dimensions 30 x 175 x 20 mm (1.18"x6.89"x0.78") Housing material PBT VALOX 420 SEO Black 7701 Flammability Standard UL 94 V-0 Corner mounting hole 2 mounting holes, 3,6 x16 mm Operating temperature -20°c … +70°c Storage temperature -25°c … +85°c Vibration resistance 7G (15,7Hz to 500Hz), 3 axis Shock resistance...

  • Page 25: M8 Mechanical Characteristics

    M8 Mechanical Characteristics Size and dimensions (in mm)  25  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 26: M12 Mechanical Characteristics

    M12 Mechanical Characteristics Size and dimensions (in mm)  26  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 27: Physical I/O Mapping

    Physical I/O mapping 8x Inputs 8x Outputs  27  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 28 4x Inputs + 4x Outputs 8x Universal Inputs/Outputs  28  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 29: Process I/O Mapping

    Process I/O mapping 8 Inputs module version Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 3 bytes Input Data 0x00 CS I7 CS I6 CS I5 CS I4 CS I3 CS I2 CS I1 CS I0...
  • Page 30 Outputs module version Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Offset Inputs 3 bytes Input Data 0x00 Input Channel Status 0x01 CS O7 CS O6 CS O5 CS O4 CS O3 CS O2 CS O1 CS O0...

  • Page 31: M8 Pin Assignment

    M8 Pin assignment 8 Inputs, 4 Inputs + 4 Outputs, and 8 Outputs module versions  31  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 32 M8 User Configurable I/O module version Warning: The HarshIO 300 User Configurable version has both Logic & Input power ground and Output power ground connected together inside the module.  32  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 33: M12 Pin Assignment

    M12 Pin assignment M12 8 Inputs, 4 Inputs + 4 Outputs, and 8 Outputs module versions  33  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 34 M12 User Configurable I/O module version Warning: The HarshIO 300 User Configurable version has both Logic & Input power ground and Output power ground connected together inside the module.  34  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 35: Separate Grounding Wiring For Application Using Safety Relays

    Separate grounding wiring for application using safety relays The HarshIO 300 power connector includes a separate grounding isolation between the input/logic ground and the output ground. This feature allows powering the module with 2 distinct power supplies that is commonly used in safety application. Note: The feature doesn’t apply to HarshIO 300 User Configurable I/O version.
  • Page 36 Architecture with a single ground In this case, the connection of the common ground (Logic/Input + Output) is made outside the HarshIO module.  36  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 37 M8 LED assignment PE connected via PWR connector 2x Ethernet Link Diagnostic LED Green: 100 Mbps  Solid On: No activity  Blink: activity detected Yellow: 10 Mbps  Solid On: No activity  Blink: activity detected 3x Rotary Switches Module IP address mode and setting.
  • Page 38 M12 LED assignment PE connected via PWR connector 2x Ethernet Link Diagnostic LED Green: 100 Mbps  Solid On: No activity  Blink: activity detected Yellow: 10 Mbps  Solid On: No activity  Blink: activity detected 3x Rotary Switches Module IP address mode and setting.

  • Page 39: Rotary Switches

    DCP with auto naming Start the HarshIO module with a pre-configured PROFINET device name. ModuleName = “molex-harshio-“+XX (rotary switch value) This mode is very useful for a quick commissioning, maintenance, and replacement of a module. No tool will be required to replace the module.
  • Page 40 To perform the reset, power on the module with the rotary switches in position 900, wait 5 sec and power off the module. The module is now configured with the following parameters: Module factory settings: PROFINET name molex-harsh300-ip67 Rotary switch Position IP address: 0.0.0.0 Subnet mask: 0.0.0.0...

  • Page 41: Profinet And Related Functions

    5. PROFINET and related functions Module Configuration Phase The HarshIO 300 ePN is configured by the PROFINET IO-Controller through multiple Write.Req by using information contained in the GSD file. Until the connection phase is done, the frames produced by the ePN module will be marked as STOP (apdu status).

  • Page 42: Topology Discovery (Lldp)

     SubslotNumber: 0x01  channelProperties.Speifier: 0x0002 (Disappears)  channelErrorType: 0x0002 (under voltage) Note: If you do not apply +24 output voltage on TBDEP-8YYP-D84 or TBDEP-4YYP-D8U (Full input configuration only) with , an alarm “power drop” will be sent to the PLC. The only way to clear this alarm is to firmware version ≤1.32 apply +24 output voltage.

  • Page 43: Configuration Using S7 Hardware Manager

    Before proceeding to the product commissioning, the HarshIO modules require a description file (also called GSD or GSDML file) that has to be imported in the Simatic Step7 software. The GSDML file as well as the product documentation can be downloaded from the Molex web site http://www.molex.com/molex/mysst/DownloadCenter.action and use option 1 –...

  • Page 44: Add A Harshio Module

    Add a HarshIO module Start Simatic Manager (Step7), open the Hardware Configuration (HW_Config). To add a PROFINET HarshIO module in the Step7 configuration, you need first to select Options menu\Install GSD File to insert the GSD file in the Step7 Catalog. The HarshIO modules list appears in PROFINET IO directory ...
  • Page 45 Fig. C: HarshIO inserted in HW_Config  45  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

  • Page 46: Configure A Harshio Device Name And Ip Address

    Configure a HarshIO device name and IP address PROFINET uses name to identify the I/O devices on the network. Each device must have a unique name on the network. The device name must be written in lowercase. To modify the module name, double click on the HarshIO product picture to open the module Properties dialog.
  • Page 47 By default, the HarshIO name displayed is the one defined in the GSD file  molex-harsh300-ip67. You have to set the name according the HarshIO module name connected to the PROFINET network. Note: If you don’t know module name or if you are doing the commissioning of the HarshIO module for the...

  • Page 48: Configure Harshio Module Parameters

    Configure HarshIO module parameters To open the module parameters dialog box, select the head module (slot 1), double click and select the Parameters tab.  IO Configuration Group (available only with HarshIO user M8 configurable version - TBDEP-8YYP- D84 and M12 configurable version – TBDEP-4YYP-D8U) For each of the 8 channels, you can define the digital port as Input Output...

  • Page 49: Assigning Device Name

    Assigning device name Before assigning a device name, you have to identify the HarshIO module on the PROFINET network. The identification of a PROFINET device is performed using the MAC address and the device type. Remember, the HarshIO module must be physically connected to the Siemens controller to able the identification.
  • Page 50 HarshIO 300 Pnet  Name: molex-harsh300-ip67 Now the HarshIO device is positively identified, the next step is to assign a device name. Select OK to close the Browse Network box and go back to Edit Ethernet Node dialog box. In the Assign device name area, type the HarshIO module name (here tooling-1) and select Assign Name button.

  • Page 51: Product Support

    7. Product support Product identification Please ensure that you have the following information readily available before calling for technical support:  Module type and serial number  Details of the problem you are experiencing and circumstances that may have caused the problem Note: Your HarshIO 300 identification is located on the backside of the device.
  • Page 52 • Worldwide Technical Support Contacts - Our Worldwide Technical Support covers Europe, Middle East, Africa, North America, South America, and Asia. Our Support Teams have extensive knowledge in the commissioning, diagnostics, and configuration of our automation products portfolio. They will be glad to assist you with any further questions you might have.

  • Page 53: Annex

    8. Annex PROFINET IO Record Below is the list of PROFINET Records supported by the module. PROFINET Description Information Index 0x8000 ExpectedIdentificationData This returns the current expected configuration for the specified connection 0x8001 RealIdentificationData This returns the current expected configuration for the current Device 0xF020 ARData for one API...
  • Page 54  54  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 55  55  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...
  • Page 56 BradControl™ from Molex Zone d’Activité du Thuit Anger 185 H Voie Romaine 27370 Le Thuit Anger FRANCE  56  HarshIO 300 ePN IP67 Digital I/O Modules for PROFINET IO...

Table of Contents