Related Manuals for ESAB A2 TFE1
Summary of Contents for ESAB A2 TFE1
- Page 1 A2 Multitrac A2 TFE1 / A2 TGE1 Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè 0456 502 027 990531 Valid for Serial NO 724 XXX- -XXXX...
- Page 2 Ðóññêèé ..........ENGLISH .
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Page 3: Table Of Contents
..........4.5 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä ôëþñîì) íà ñâàðêó â... -
Page 4: Òåõíèêà Áåçîïàñíîñòè
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB íåñóò ïîëíóþ îòâåòñòâåííîñòü çà îáåñïå÷åíèå âûïîëíåíèÿ ñîîòâåòñòâóþùèõ íîðì òåõíèêè áåçîïàñíîñòè ïåðñîíàëîì, êîòîðûé ðàáîòàåò íà îáîðóäîâàíèè èëè íàõîäèòñÿ ïîáëèçîñòè. Ìåðû áåçîïàñíîñòè äîëæíû ñîîòâåòñòâîâàòü òðåáîâàíèÿì, êîòîðûå îòíîñÿòñÿ ê äàííîìó òèïó îáîðóäîâàíèÿ. Ñëåäóþùèå ðåêîìåíäàöèè äîëæíû áûòü âûïîëíåíû â äîïîëíåíèå ê ñòàíäàðòíûì... -
Page 5: Ââåäåíèå
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ ! ÂÂÅÄÅÍÈÅ Îáùåå A2 TFE1 - àâòîìàòè÷åñêèé ñâàðî÷íûé òðàêòîð ñ ÷åòûðüìÿ ïðèâîäíûìè êîëåñàìè, ïðåäíàçíà÷åííûé äëÿ ñâàðêè ïîä ôëþñîì ñòûêîâûõ è óãëîâûõ ñîåäèíåíèé. A2 TGE1 - àâòîìàòè÷åñêèé ñâàðî÷íûé òðàêòîð ñ ÷åòûðüìÿ ïðèâîäíûìè êîëåñàìè, ïðåäíàçíà÷åííûé äëÿ ñâàðêè ïëàâÿùåéñÿ ïðîâîëîêîé â çàùèòíûõ... -
Page 6: Òåõíè÷Åñêèå Äàííûå
Òåõíè÷åñêèå äàííûå A2 TFE1 A2 TGE1 A2 Multitrac A2 Multitrac Ïîä ôëþñîì Ïîä ôëþñîì Íàïðÿæåíèå ïèòàíèÿ 42 Â, ïåðåì. 42 Â, ïåðåì. Äîïóñòèìàÿ íàãðóçêà100 % 800 À, ïîñò. 600 À, ïîñò. Äèàìåòð ïðîâ.: ñïëîøíàÿ ïðîâîëîêà 1.6-4.0 ìì 0.8-1.6 ìì ïîðîøêîâàÿ ïðîâîëîêà... -
Page 7: Îáîðóäîâàíèå
ïðîâîëîêè è êîíòàêòíîå îáîðóäîâàíèå, îáåñïå÷èâàþùåå ïîäâîä òîêà ê ïðîâîëîêå. Êîíòàêòíîå îáîðóäîâàíèå ïîñòàâëÿåòñÿ â èñïîëíåíèÿõ: A2 TF - äëÿ ñâàðêè ïîä ôëþñîì. A2 TG - äëÿ ñâàðêè â çàùèòíûõ ãàçàõ. Îñíîâíûå êîìïîíåíòû A2 TFE1 Ïðîâîëîêîïðàâèëüíîå ó-âî Êîíòàêòíîå îáîðóäîâàíèå ñîñòîÿùåå èç êîíòàêòíîãî íàêîíå÷íèêà, êîíòàêòíîé... -
Page 8: Óñòàíîâêà
ÓÑÒÀÍÎÂÊÀ Îáùåå Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì. ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ ! Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå îñîáåííî îñòîðîæíû. Ïîäêëþ÷åíèå Áëîê óïðàâëåíèÿ À2-À6 ÐÅÍ ïîäêëþ÷åí ê òðàêòîðó íà çàâîäå. Äîïîëíèòåëüíóþ èíôîðìàöèþ âû íàéäåòå â èíñòðóêöèè ê áëîêó óïðàâëåíèÿ À2-À6 ÐÅÍ. Ïîäêëþ÷èòå... -
Page 9: Ðàáîòà
ÑÂÀÐÊÀ  ÇÀÙÈÒÍÛÕ ÃÀÇÀÕ Ïîäñîåäèíèòå êàáåëü óïðàâëåíèÿ(7) ê èñòî÷íèêó ïèòàíèÿ(8) è ê áëîêó óïðàâëåíèÿ A2-A6 PEH(2). Ïîäñîåäèíèòå îáðàòíûé êàáåëü(1 1) ê èñòî÷íèêó ïèòàíèÿ(8) è ê çàãîòîâêå(9). Ïîäñîåäèíèòå ñâàðî÷íûé êàáåëü(10) ê èñòî÷íèêó ïèòàíèÿ(8) è ê ñâàðî÷íîìó òðàêòîðó(1). Ïîäñîåäèíèòå ãàçîâûé øëàíã(5) ê ðåäóêòîðó (6) è ê ãàçîâîìó íèïïåëþ (13) íà... -
Page 10: Íà÷Àëî Ðàáîòû
Íà÷àëî ðàáîòû Âûáåðèòå òèï ïðîâîëîêè è ôëþñà èëè çàùèòíîãî ãàçà òàê, ÷òîáû õèì.ñîñòàâ íàïëàâëåííîãî ìåòàëëà êàê ìîæíî áëèæå ñîîòâåòñòâîâàë õèì.ñîñòàâó îñíîâíîãî ìåòàëëà. Ïîäáåðèòå äèàìåòð ïðîâîëîêè è ïàðàìåòðû ñâàðêè â ñîîòâåòñòâèè ñ ðåêîìåíäàöèÿìè ïîñòàâùèêà ñâàðî÷íûõ ìàòåðèàëîâ. Çàãðóçêà ñâàðî÷íîé ïðîâîëîêè Ñíèìèòå êàññåòó (1) ñ òîðìîçíîé ñòóïèöû (2) è... - Page 11 Óñòàíîâèòå êîíåö ïðîâîëîêè â êàíàâêó ïîäàþùåãî ðîëèêà (1). Îòðåãóëèðóéòå äàâëåíèå ïîäàþùåãî ðîëèêà ðóêîÿòêîé (7). Âíèìàíèå! Íå ïåðåòÿãèâàéòå áîëåå òîãî, ÷åì òðåáóåòñÿ äëÿ îáåñïå÷åíèÿ ðàâíîìåðíîé ïîäà÷è. Ïîäàéòå ïðîâîëîêó íà 30 ìì, íàæàâ íà áëîêå óïðàâëåíèÿ A2-A6 PÅÍ. Âûïðàâèòå ïðîâîëîêó ìàõîâèêîì (6). Äëÿ...
- Page 12 Îäèíàðíàÿ ïðîâîëîêà 1.6 - 2.5 ìì Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ òðóáêó D20(1) ñ êîíòàêòíûì íàêîíå÷íèêîì (2) (ðåçüáà M12) è äîïîëíèòåëüíîå ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé ïðîâîëîêè(4) ñ íàïðàâëÿþùåé òðóáêîé(6). Óñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3). Íàïðàâëÿþùàÿ...
- Page 13 Êîíòàêòíîå îáîðóäîâàíèå äëÿ ñâàðêè MIG/MAG Îäèíàðíàÿ ïðîâîëîêà 1.6 - 2.5 ìì (D35) Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ òðóáêó D35(1) ñ êîíòàêòíûì íàêîíå÷íèêîì (2) (ðåçüáà M10). Çàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà. Óñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â îòâåðñòèå...
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Page 14: Çàñûïêà Ôëþñà
Ýòî ïðîùå ñäåëàòü, ïåðåêëþ÷èâ êîëåñà íà õîëîñòîé õîä, äëÿ ÷åãî íàäî ïîâåðíóòü ìàõîâèê A ïðîòèâ ÷àñîâîé ñòðåëêè. Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä ôëþñîì) íà ñâàðêó â çàùèòíûõ ãàçàõ Ïðîèçâîäèòå ñáîðêó â ñîîòâåòñòâèè ñ èíñòðóêöèåé, ïîñòàâëÿåìîé âìåñòå ñ êîìïëåêòîì äåòàëåé äëÿ ïåðåîñíàùåíèÿ òðàêòîðà (êîìïëåêò çàêàçûâàåòñÿ... -
Page 15: Îáñëóæèâàíèå
ÎÁÑËÓÆÈÂÀÍÈÅ Îáùåå Âíèìàíèå: Ïîñòàâùèê ñíèìàåò ñ ñåáÿ âñå ãàðàíòèéíûå îáÿçàòåëüñòâà, åñëè ïîòðåáèòåëü ïîïûòàåòñÿ ñàìîñòîÿòåëüíî îòðåìîíòèðîâàòü îáîðóäîâàíèå â òå÷åíèå ãàðàíòèé-íîãî ïåðèîäà. Âíèìàíèå! Ïåðåä òåì, êàê ïðîèçâîäèòü ðàáîòû ïî îáñëóæèâàíèþ, óáåäèòåñü. ÷òî àïïàðàò îòêëþ÷åí îò ïèòàþùåé ñåòè. Ðàáîòû ïî îáñëóæèâàíèþ áëîêà óïðàâëåíèÿ A2-A6 PEH îïèñàíû â èíñòðóêöèè ïî ýêñïëóàòàöèè... -
Page 16: Óñòðàíåíèå Íåèñïðàâíîñòåé
Èñïîëüçóéòå êàáåëè ñ áóëüøèì ñå÷åíèåì èëè íåñêîëüêî êàáåëåé â ïàðàëëåëü. ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ Çàïàñíûå ÷àñòè âû ìîæåòå çàêàçàòü â áëèæàéøåì ïðåäñòàâèòåëüñòâå ESAB, ñì.ïîñëåäíþþ ñòðàíèöó îáëîæêè. Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà, óêàçûâàéòå ìîäåëü àïïàðàòà, ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà çàïàñíîé ÷àñòè, êîòðûé óêàçàí â ñïèñêå íà ñòð. 33. Ýòî óïðîñòèò îáðàáîòêó... - Page 17 4.5 Conversion of A2 TFE1 (Submerged--arc) to MIG/MAG welding ....4.6 Conversion of A2 TFE1 (submerged--arc welding) to TWIN--ARC (twin--wire) ..
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Page 18: Safety
SAFETY Users of ESAB automatic welding machines have ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. The following recommendations should be observed in addition to the standard regulations that apply to the work place. -
Page 19: Introduction
PROTECT YOURSELF AND OTHERS! INTRODUCTION General The A2 TFE1 automatic welding machine has four--wheel drive and is designed for UP welding of butt and fillet joints. The A2 TGE1 automatic welding machine has four--wheel drive and is designed for MIG/MAG welding of butt and fillet joints. -
Page 20: Technical Data
Welding method Submerged- -arc welding For submerged--arc welding, an A2 Multitrac of type A2 TFE1 UP light duty is used, with a Ø 20 mm connector which permits a load of up to 800 A (100%) or 1000 A (60%). -
Page 21: Equipment
Contact equipment is available in several different versions. A2 TF is used for submerged--arc welding. A2 TG is used for MIG/MAG welding. Main components of the A2 TFE1 Straightener. Contact equipment which consists of a contact tip, connector and flux tube. -
Page 22: Installation
INSTALLATION General The installation shall be executed by a professional. WARNING! Rotating parts can cause injury, take great care. Connections 1. The connection of the A2--A6 Process Controller (PEH) to the automatic welding machine has been done on delivery. For further information, see the A2--A6 Process Controller (PEH) instruction manual. -
Page 23: Operation
ARC WELDING MIG/MAG Connect the control cable (7) between the power source (8) and control box A2--A6 Process Controller (PEH) (2). Connect the return cable (11) between the power source (8) and work piece (9). Connect the welding cable (10) between the power source (8) and the welding machine (1). - Page 24 2. Loading the welding wire Remove the wire drum (1) from the brake hub (2) and take off the side plate (3). Locate the wire reel on the wire drum (1). Cut off the binding wires from around the wire reel. Replace the side plate (3).
- Page 25 Direct the wire by adjusting the knob (6). For fine wire, the special fine wire straightener (4) is used for both single and twin wire. Ensure that the straightener is correctly adjusted so that the wire emerges straight out through the contact jaws or contact tip. Always use a guide tube (5) to ensure even feeding of fine wire (1.6 -- 2.5 mm).
- Page 26 For single wire 1.6 - - 2.5 mm Submerged- -arc. Light duty (D20) Use the straightener (3), connector (1) D20 with contact tip (2) (M12 thread) and separate fine wire straightener (4) with guide tube (6). Assemble the clamp (7) with guide tube (6) in the M12 hole on the straightener (3).
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Page 27: Refilling With Flux Powder (Submerged--Arc Welding)
This is easier if the wheels are disengaged, which can be carried out by turning the knob A anti--clockwise. Conversion of A2 TFE1 (Submerged- -arc) to MIG/MAG welding Assemble in accordance with the instructions accompanying the conversion kit. Conversion of A2 TFE1 (submerged- -arc welding) to TWIN- -ARC (twin- -wire) Assemble in accordance with the instructions accompanying the conversion kit. -
Page 28: Maintenance
MAINTENANCE General Note: All warranty undertakings given by the supplier cease to apply if the customer attempts to rectify any faults on the machine during the warranty period. Before doing any kind of maintenance work, make sure the mains is disconnected. For the maintenance of the A2--A6 Process Controller (PEH), see the instruction manual. -
Page 29: Troubleshooting
Use cables with a larger cross--section or use parallel cables. ORDERING OF SPARE PARTS Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as desig- nation and spare part number as shown in the spare parts list on page 33. -
Page 30: Wear Components
Wear components Feed rollers SAW and MIG/MAG Part no D (mm) 0218 510 281 0218 510 282 0218 510 283 0218 510 286 0218 510 298 3,0 -- 3,2 SAW Twin (D35) Part no D (mm) 0218 522 480 0218 522 484 0218 522 486 0218 522 488 SAW and MIG/MAG tubular wire... - Page 31 Pressure rollers SAW and MIG/MAG tubular wire Part no D (mm) 0146 025 880 0,8--1,6 0146 025 881 2,0--4,0 SAW Twin Part no 0218 524 580 0146 253 001 Stub shaft 0144 953 001 Sperical ball bearing 0190 452 178 Washer Stub shaft for pressure roller SAW tubular wire...
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Page 33: Ñïèñîê Çàïàñíûõ ×Àñòåé
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé Edition 990224 Ordering no. Denomination Notes 0456 506 880 Automatic welding machine A2 TFE1 0456 505 880 Automatic welding machine A2 TGE1 - - 33 - - dha4r11a... - Page 34 Item Qty. Ordering no. Denomination Notes 0456 506 880 Automatic welding machine A2 TFE1 (SAW) 0456 495 888 Wire feeder unit 36 rpm 0413 318 001 Holder 0332 994 883 Flux hopper 0333 094 880 Clamp 0332 948 001 Flux delivery tube...
- Page 35 - - 35 - - dha4r11a...
- Page 36 Item Qty. Ordering no. Denomination Notes 0456 505 880 Automatic welding machine A2 TGE1 (MIG/MAG) 0456 495 889 Wire feeder unit 68 rpm 0030 465 389 Contact device 0162 414 004 Insulating tube 0413 518 880 Slide 0413 506 880 Circular slide 0155 300 001 Plate...
- Page 37 - - 37 - - dha4r11a...
- Page 38 Item Qty. Qty. Ordering no. Denomination Notes 0456 495 888 Wire feeder unit 36 rpm 0456 495 889 Wire feeder unit 68 rpm 0334 339 001 Cable fixture 0334 678 001 Motor 24 V 36 rpm 0334 678 002 Motor gear 68 rpm 0456 493 881 Control cable...
- Page 39 Item Orderingno. Denomination Remarks 413 072- - 881 Bearing housing with stub shaft 413 073- -002 Searing housing 190 726- -003 Ball bearing 334 575- -001 Stub shaft 2157 010- -14 Betaining ring 334 576- -001 Spacer - - 39 - - dha4r11a...
- Page 40 Item Qty. Ordering no. Denomination Notes 0147 639 882 Straightener right 0156 449 001 Clamp 0215 503 601 Insulating collar 0156 530 001 Clamp half 0212 900 010 Fixing screw 0215 201 209 O- -ring 0218 400 801 Arm (pressure roller) 0218 810 181 Insulated hand wheel top 0218 810 182...
- Page 41 Item Qty. Ordering no. Denomination Notes 0332 994 883 Flux hopper 0332 837 001 Flux hopper 0153 347 881 Flux valve 0020 301 780 Sieve 0443 383 002 Flux hose L=500 mm Item Qty. Ordering no. Denomination Notes 0413 518 880 Slide 90 mm 0413 521 001...
- Page 42 Item Qty. Ordering no. Denomination Notes 0415 855 882 Carriage 0332 979 880 Guide arm 0415 857 001 Wheel 0415 856 001 Shaft 0332 990 880 Motor & gear carriage 0218 810 187 Insulated handle 0456 491 881 Cable 0218 201 501 Chain L=400 mm 0218 201 501...
- Page 43 Item Qty. Ordering no. Denomination Notes 0332 990 880 Motor & gear carriage 0332 967 880 Motor C/W gearbox 0332 968 880 Sprocket complete 0332 971 001 Coupling 0215 701 009 Circlip 0332 972 001 Shaft for gear - - 43 - - dha4r11a...
- Page 44 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA AUSTRALIA BULGARIA Larvik ESAB Ges.m.b.H ESAB Australia Pty Ltd ESAB Representative Office Tel: +47 33 12 10 00 Vienna- -Liesing Ermington Sofia Fax: +47 33 11 52 03...
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