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Abicor Binzel ABICOOLER 1300 Operating Instructions Manual

Cooling unit
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T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D .
EN Operating instructions
ABICOOLER 1300
EN Cooling unit
www.binzel-abicor.com

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Summary of Contents for Abicor Binzel ABICOOLER 1300

  • Page 1 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . EN Operating instructions ABICOOLER 1300 EN Cooling unit www.binzel-abicor.com...

  • Page 2: Table Of Contents

    Packaging ............................EN-20 Appendix ............................ EN-20 13.1 Connecting diagram for flow control ................... EN-20 13.2 ABICOOLER 1300 circuit diagram for 115 V ................EN-21 13.3 ABICOOLER 1300 circuit diagram for 230 V ................EN-22 13.4 Spare parts ............................. EN-23 Warranty............................. EN-23...

  • Page 3: Identification

    1 Identification 1 Identification The ABICOOLER 1300 cooling unit is used by industry and the trade sector exclusively for the cooling of liquid-cooled welding torches. These operating instructions only describe the ABICOOLER 1300 cooling unit. When used in these operating instructions, the terms “device”, “product”, and “cooling unit” always refer to the ABICOOLER 1300 cooling unit.

  • Page 4: Safety

    2 Safety ABICOOLER 1300 CAUTION Describes a potentially harmful situation. If not avoided, this may result in slight or minor injuries. NOTICE Describes the risk of impairing work results or material damage and indicates irreparable damage to the device or equipment.

  • Page 5: Basic Safety Instructions

    ABICOOLER 1300 2 Safety 2.4 Basic safety instructions The product has been developed and manufactured in accordance with state-of-the-art technology and the recognized safety standards and regulations. Inevitable technical residual risks to the user, third parties, devices, or other material property are posed by the product. The manufacturer will accept no liability for damage caused by non-observance of the documentation.

  • Page 6: Safety Instructions For The Power Supply

    The unit is delivered empty, without coolant. The coolant must be ordered separately. The following components are included in the scope of supply: — 1× ABICOOLER 1300 cooling unit — 1× control lead for flow control — 1× discharge hose —...

  • Page 7: Product Description

    B Coolant filler neck G Coolant return (red-colored quick coupling) C On/off switch H Drain coupling D ABICOOLER 1300 cooling unit I Coolant tank E Fuse J Filling level indication The device is used for cooling liquid-cooled welding torches. The device supplies and monitors the coolant.

  • Page 8: Technical Data

    Pump type Centrifugal pump Coolant tank capacity 8.0 l Coolant BTC series or other ABICOR BINZEL coolant Max. conductivity of coolant MIG/MAG: 0–350 µS/cm, TIG: 0–250 µS/cm, plasma: 0–30 µS/cm (observe manufacturer’s specifications if necessary). Sound level 58.5 dB(A)

  • Page 9: Transport And Installation

    ABICOOLER 1300 5 Transport and installation 5 Transport and installation WARNING Risk of injury due to improper transport and installation Improper transport and installation can cause the device to tip or fall over. This may result in serious injuries. ► Check and wear your personal protective equipment.

  • Page 10: Commissioning

    6 Commissioning ABICOOLER 1300 6 Commissioning WARNING Electric shock due to defective cables Damaged or improperly installed cables can lead to fatal electric shock. ► Check all live cables and connections for proper installation and damage. ► Damaged, deformed or worn parts should only be replaced by a qualified electrician.

  • Page 11: Initial Commissioning

    ► Use only demineralized water (permitted operating temperature +5 °C to +40 °C) or, after cleaning the device, a mixture of 25% monoethylenglycol and 75% demineralized water (permitted operating temperature −10 °C to +40 °C), if ABICOR BINZEL BTC coolant or other ABICOR BINZEL coolant is not available.
  • Page 12 6 Commissioning ABICOOLER 1300 Insert the free end of the discharge hose in the device's filler neck and fix by hand. Switch on the device. When then coolant flows through the discharge hose into the device’s filler neck, the device bleeding is finished and the cable assembly can be bled.

  • Page 13: Bleeding The Cable Assembly

    ABICOOLER 1300 6 Commissioning Remove the discharge hose and store it for subsequent maintenance work. Check the coolant level and fill as needed. Seal the coolant tank. 6.2.2 Bleeding the cable assembly Proper cooling is ensured only if the entire cooling system has been bled. The cable assembly must bled at the time of initial commissioning and every time the device is fully bled.

  • Page 14: Operation

    7 Operation ABICOOLER 1300 Guide the flow control with the line ends through the opening. Pull the heat-shrinking tube over both line ends and connect the button line to the flow control. Warm the heat-shrinking tube and insulate the connection point.
  • Page 15 ABICOOLER 1300 9 Maintenance and cleaning 9 Maintenance and cleaning Scheduled maintenance and cleaning are prerequisites for a long service life and trouble-free operation. WARNING Electric shock due to defective cables Damaged or improperly installed cables can lead to fatal electric shock.

  • Page 16: Maintenance And Cleaning

    9 Maintenance and cleaning ABICOOLER 1300 9.2 Change the coolant Open the screw cap at the filler neck and keep it open during the procedure. Place a receptacle below the device. It must be able to hold at least 8 liters.

  • Page 17: Replacing The Handles

    ABICOOLER 1300 9 Maintenance and cleaning 9.4 Replacing the handles Loosen the screws (4) from the handles and remove them. Remove both handles. Place the new handles on the device. Fix the handles with the screws (4). EN - 17...

  • Page 18: Troubleshooting

    10 Troubleshooting ABICOOLER 1300 10 Troubleshooting ► Observe the documentation for the welding components. ► Note the warranty documentation provided. ► Contact your retailer or ABICOR BINZEL in the event of questions or problems. Tab. 3 Troubleshooting Fault Cause Troubleshooting Device does not function Power supply is interrupted.

  • Page 19: Disassembly

    ABICOOLER 1300 11 Disassembly 11 Disassembly WARNING Electric shock Dangerous voltage due to defective cables. ► Check all live cables and connections for proper installation and damage. ► Replace any damaged, deformed or worn parts. CAUTION Risk of injury due to unexpected start If power is supplied during maintenance, cleaning or disassembly, rotating parts can start running unexpectedly and lead to injuries from cuts.

  • Page 20: Disposing Of Consumables

    ► Observe the local and official regulations. 12.3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum. The ability to recycle packaging materials is always considered during their selection. 13 Appendix 13.1 Connecting diagram for flow control...

  • Page 21: Abicooler 1300 Circuit Diagram For 115 V

    ABICOOLER 1300 13 Appendix 13.2 ABICOOLER 1300 circuit diagram for 115 V EN - 21...

  • Page 22: Abicooler 1300 Circuit Diagram For 230 V

    13 Appendix ABICOOLER 1300 13.3 ABICOOLER 1300 circuit diagram for 230 V EN - 22...

  • Page 23: Spare Parts

    Warranty will also be rendered invalid if spare parts and wear parts are used that are not original ABICOR BINZEL parts and if the product has been repaired improperly by the user or a third party. Wearing parts are excluded in general from the warranty. In addition, ABICOR BINZEL is not liable for damage caused by using our products.
  • Page 24 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . Alexander Binzel Schweisstechnik GmbH & Co.KG Kiesacker • 35418 Buseck • GERMANY T +49 64 08 / 59–0 F +49 64 08 / 59–191 info@binzel-abicor.com...

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