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Technical Manual
Energy Tech 301
Installation, Commissioning,
Operating & Maintenance Manual
CODEL International Ltd.
Station Building, Station Road, Bakewell, Derbyshire DE45 1GE United Kingdom
t : +44 (0) 1629 814 351
f : +44 (0) 8700 566 307
e : codel@codel.co.uk
web : www.codel.co.uk
Issue: A
Revision:1
Date:21/11/16
Ref:100246
1

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Summary of Contents for CODEL Energy Tech 301

  • Page 1 Technical Manual Energy Tech 301 Installation, Commissioning, Operating & Maintenance Manual CODEL International Ltd. Station Building, Station Road, Bakewell, Derbyshire DE45 1GE United Kingdom t : +44 (0) 1629 814 351 f : +44 (0) 8700 566 307 e : codel@codel.co.uk web : www.codel.co.uk...
  • Page 2 Technical Manual Issue: A Revision: 1 Date:21/11/16 Ref:100246...
  • Page 3 Technical Manual CODEL International Ltd is a UK company based in the heart of the Peak District National Park at Bakewell, Derbyshire. The company specialises in the design and manufacture of high-technology instrumentation for the monitoring of combustion processes and atmospheric pollutant emissions.
  • Page 4 Technical Manual Issue: A Revision: 1 Date:21/11/16 Ref:100246...
  • Page 5 We wish to point out that the maximum rating of the Alarm Output Relay is now 60W @ 250V max. Please bear this in mind when ordering the output cable, if not supplied with EnergyTech 301 by CODEL. Issue: A Revision: 1...
  • Page 6 Technical Manual Issue: A Revision: 1 Date:21/11/16 Ref:100246...
  • Page 7: Table Of Contents

    Technical Manual Table of Contents 1. General Description 2. Specification 3. Principles of Operation 4. Description 5. Installation 6. Commissioning 7. Maintenance Issue: A Revision: 1 Date:21/11/16 Ref:100246...
  • Page 8: General Description

    The better indicative monitors, such as Energy Tech 301, have an analogue and RS485 output that can be used to constantly record the output from the instrument and enable the operator to review the results and identify impending filter failure at an early stage.
  • Page 9: Specification

    Technical Manual 2. Specification Electronics enclosure  Aluminium casting  Access via lid  2 LED's : alarm LED relative dust level LED  Epoxy paint finish : colour RAL5010 Traffic Blue  Damping : menu driven  Sensitivity : menu driven ...
  • Page 10  0 - 2500mg/m mass concentration  Particle size range 0.1 to 100µm Cabling (if supplied by Codel)  Mains cable : 3-core, PVC insulated, 24/0.2mm  Output cable : 8-core, PVC insulated, screened, 16/0.2mm, Ø9.5mm maximum. Core colours - green, brown, yellow, violet, white, black, red and blue (not used).
  • Page 11: Principles Of Operation

    So it can be seen that although tribo-electric probes are affected by changes in velocity and particle size distribution, in practice, the amount of drift this induces may be very small and inconsequential for indicative systems. If your application is subject to massive swings in velocity, consult Codel for advice.
  • Page 12: Description

    The key feature of the unit is its compactness, as all the electronics and display are contained within the head. Furthermore, the Energy Tech 301 is designed to be easy to install and commission.
  • Page 13: Installation

    Energy Tech 301 where the display can be easily seen by plant operators Avoid mounting Energy Tech 301 on a vertical duct that vents to atmosphere as it may be affected by rain ingress. Figure 2: Energy Tech 301 - Preferred Locations...
  • Page 14 Technical Manual Mounting Figure 3: Energy Tech 301 - Alternative Strategies Installing the Mounting Stub WARNING !!!!!! We strongly advise that the dust collector be turned off, especially when drilling holes or welding the stub. The duct may be under pressure and debris and air under pressure will be ejected through any hole and could damage eyes or may be swallowed.
  • Page 15 Paint the stub with a suitable corrosion resistant paint, prior to mounting the Energy Tech 301. If the stack wall is thin gauge and will not weld easily or will not bear the weight of the probe, follow the method below.
  • Page 16 Mounting the Sensor The Energy Tech 301 itself is supplied in two parts, the head and the probe. Cable and cable plugs are supplied as loose items. First attach the probe to the head by placing the threaded end (it’s an ordinary RH thread) through the brass fitting and screw in place.
  • Page 17 Technical Manual Figure 7: Mains Connector Output connector Separate the two halves of the output connector (it has 7 plugs), by holding the body and unscrewing the end containing the pins. Feed the cable through the body via the compression nut. Carefully remove the cable clamp (it is a tension fit).
  • Page 18 Technical Manual RS485 4-20Ma Out Analogue 0V Alarm Outputs +24V Figure 9: 24V Output Optional – RS485 looped with output connection, for maintenance only. Figure 10: RS485 Connector Issue: A Revision: 1 Date:21/11/16 Ref:100246...
  • Page 19 Technical Manual Wiring to Power PCB connectors A wiring diagram is shown at Figure 11 for reference purposes only. These connections are normally made at the factory. Figure 11: Wiring Diagram Issue: A Revision: 1 Date:21/11/16 Ref:100246...
  • Page 20: Commissioning

    6. Commissioning WARNING !!!!!! In order to commission the Energy Tech 301, it is necessary to work closely with mains voltages. Only trained and competent persons should commission this unit using insulated tools and wearing the appropriate safety equipment. The technician should acquaint himself with site safety instructions and proceed with due caution.
  • Page 21 Technical Manual 4. Analogue output configuration: a. In setup mode 4.5 mA Output: The mA output is by default configured to the following:  Outputted Data: Abs location, set to 0x01F6 (measurement in percentage)  mA Type set to 4 – 20 mA ...
  • Page 22: Maintenance

    Processes that involve conductive particulate, condensed moisture or acidic emissions are particularly prone to this problem. The result of bridging is usually a high dust alarm. The Energy Tech 301 is fitted with an insulated sleeve to significantly reduce the incidence of bridging.
  • Page 23 Just return the instrument to Codel for repair. The Energy Tech 301 has a diagnostic socket that enables Codel to communicate with the unit and establish the fault. The electronics package will then be repaired or a new package fitted.