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Best BRB 230 OS 2838 Product Manual

Reach rigid belt with pull-out discharge section
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Best Diversified Products, Inc.
With Pull-Out Discharge Section
Please visit our website at www.bestconveyors.com and click on downloads for
Please read entire manual before operating conveyor
Product Manual
BestReach Rigid Belt
BRB 230 OS 2838
BRB 230 OS 5262
BRB 230 SS 2838
BRB 230 SS 5262
BRB 460 OS 2838
BRB 460 OS 5262
BRB 460 SS 2838
BRB 460 SS 5262
Best Diversified Products Inc.
Jonesboro, AR 72401
Phone 870-935-0970
Toll Free: 800-327-9209
Fax: 870-935-3661
the latest updates to this manual.
File Number E230497
Revision 4-6-04
Models
107 Flint Street
99039

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Summary of Contents for Best BRB 230 OS 2838

  • Page 1 Best Diversified Products, Inc. Product Manual BestReach Rigid Belt With Pull-Out Discharge Section Models BRB 230 OS 2838 BRB 230 OS 5262 BRB 230 SS 2838 BRB 230 SS 5262 BRB 460 OS 2838 BRB 460 OS 5262 BRB 460 SS 2838 BRB 460 SS 5262 Best Diversified Products Inc.

  • Page 2: Table Of Contents

    Table of Contents Thank You Warranty Statement Safety Information Specifications Installation Assembly Floor Track 10-15 Operating Instructions 16-17 Maintenance Schedule Mechanical Components BestReach Belt 460V, Standard Speed, 62'-52' & 38’ - 28’ 20-21 BestReach Belt 460V, Optional Speed, 62'-52' & 38 - 28’ 22-23 BestReach Belt 230V, Standard Speed, 62'-52' &...

  • Page 3: Thank You

    We are in business to serve our customers. From the factory or the field, we are eager to help. Our Sales/Service technicians have the experience and expertise to ensure a smooth transition between your fixed conveyors and your BEST system. You will receive the same high level service from BEST before and after the sale.

  • Page 4: Warranty Statement

    WARRANTY STATEMENT Your Best conveyor is protected by our premier warranty. Best Diversified Products, Inc. will replace, free of charge, parts that are damaged during the course of normal operation due to mechani- cal defect. This warranty extends for a period of two (2) years on all mechanical components and one (1) year on all electrical components, as measured from the date you take possession of your conveyor.

  • Page 5: Safety Information

    Make sure others move away from the conveyor before moving the unit or ♦ starting the conveyor bed. Best Diversified Products, Inc. conveyors and their electrical systems must ♦ only be serviced by properly trained and qualified technicians. Never service the conveyor with power applied. Always disconnect power ♦...

  • Page 6: Specifications

    SPECIFICATIONS Overall Length w/10’ Pullout Extension 28’ to 38’ (Shortest Standard Unit) Overall Length w/10’ Pullout Extension 52’ to 62’ (Longest Standard Unit) Minimum Bed Height 32 Inches Overall Width 35 Inches (Approx) Belt Width 24 Inches In and Out Travel Speed 60 ft/min Steering 8 to 10 degrees left &...

  • Page 7: Installation

    Installation Installation should only be performed by Best Diversified Installers or qualified personnel, and must be completed in accordance with all applicable codes and regulations. 1) Locate and mark the center of the spur. Chalk a line from the dock leveler back approximately 50 feet.
  • Page 8 Installation, Cont. 13) If the conveyor is going to be installed from the dock end of the floor track the stop bar must be removed from the conveyor. If the conveyor is to be installed from the rear of the floor track the stop bar and the UHMW guide roller must be removed from the conveyor.
  • Page 9 Belt Installation BELT INSTALLATION AND TRACKING: Unroll the belt, PVC coating side up, around the head pulley and over the idler rollers. Run belt over the snub roller, around the drive roller, and back over the other snub roller. Then run the belt around the tail pulley and align the seam near the center of the conveyor frame.

  • Page 10: Assembly Floor Track

    Floor Track Assy, Rigid Belt, 48' Pullout Drawing A...
  • Page 11 Floor Track Assy, Rigid Belt, 24' Pullout Drawing A...
  • Page 12 Floor Track Assembly, Rear Drawing B...
  • Page 13 Electrical Assy, Floor Track, 48' Pullout Drawing C...
  • Page 14 Electrical Assy, Floor Track, 24' Pullout Drawing C...
  • Page 15 Enclosure Mount, Floor Track, Rear Drawing D...

  • Page 16: Operating Instructions

    OPERATING INSTRUCTIONS An emergency stop circuit controls electrical power to all parts of the conveyor. When any one emergency stop switch is activated, power is removed from all motors and actuators stopping all movement of the conveyor frame and bed. All electrical power is also removed from the motors and actuators when the DOOR DISCONNECT HANDLE is in the OFF or OPEN positions.
  • Page 17 OPERATING INSTRUCTIONS (CONT) PROGRAMMING PACKAGE STOP PHOTOEYES (continued) • Return switch to the down position for operation. • To return to default settings of 3 seconds delay, flip switch up and down three times in 2 sec. The default settings will be reinstated and the switch is in down position for operation. INDEXING OPTION AND PHOTOEYE PROGRAMMING: •...

  • Page 18: Maintenance Schedule

    MAINTENANCE SCHEDULE The BESTREACH Conveyor is virtually maintenance free. However, we do recommend the follow- ing: Keep the conveyor clean and free of debris, dirt and grease accumulation. Inspect belt for wear and proper tracking. Make sure photoeyes are clean and unobstructed. Inspect all bearings for leaking seals or other early signs of failure.

  • Page 19: Mechanical Components

    Mechanical Components Assembly Diagrams of Components and Parts List of BestReach Rigid Belt Conveyor.

  • Page 20: Bestreach Belt 460V, Standard Speed, 62'-52' & 38' - 28

    BestReach Belt 460V, Standard Speed, 52'-62'...
  • Page 21 BestReach Belt 460V, Standard Speed, 28'-38'...

  • Page 22: Bestreach Belt 460V, Optional Speed, 62'-52' & 38 - 28

    BestReach Belt 460V, Optional Speed, 52'-62'...
  • Page 23 BestReach Belt 460V, Optional Speed, 28'-38'...

  • Page 24: Bestreach Belt 230V, Standard Speed, 62'-52' & 38' - 28

    BestReach Belt 230V, Standard Speed, 52'-62'...
  • Page 25 BestReach Belt 230V, Standard Speed, 28'-38'...

  • Page 26: Bestreach Belt 230V, Optional Speed, 62'-52' & 38' - 28

    BestReach Belt 230V, Optional Speed, 52'-62'...
  • Page 27 BestReach Belt 230V, Optional Speed, 28'-38'...

  • Page 28: Rigid Belt, Front And Back Half, Frame Assembly

    Rigid Belt, Front Half, Frame Assembly...
  • Page 29 Rigid Belt, Rear Half, Frame Assembly...

  • Page 30: Mainframe, Rigid Belt, Short

    Mainframe, Rigid Belt, Short...

  • Page 31: Rigid Belt Extension

    Rigid Belt Extension...

  • Page 32: Rigid Belt, Extension, Push Bar Sub-Assy

    Rigid Belt, Extension, Push Bar Sub-Assy...

  • Page 33: Rigid Belt, Extension, Skate Wheel Sub-Assy

    Rigid Belt, Extension, SW Sub-Assy...

  • Page 34: Rigid Belt, Extension, Brake Cable Assy

    Rigid Belt, Extension, Brake Cable Assy...

  • Page 35: Rigid Belt, Extension Transition Assy

    Rigid Belt, Extension Transition Assy...

  • Page 36: Power Steering Assembly, Rigid Belt

    Power Steering Assembly, Rigid Belt...

  • Page 37: Assembly Front And Rear Suspension

    Assembly, Front Suspension...
  • Page 38 Assembly Rear Suspension...

  • Page 39: Spacer Kits For Rear And Front Legs

    Spacer Kits for Front Legs Optional 3” Spacer Kit 5” Spacer Kit...
  • Page 40 Spacer Kits for Front Legs Optional 7” Spacer Kit 9” Spacer Kit...
  • Page 41 Spacer Kits for Rear Legs Optional 3” Spacer Kit 5” Spacer Kit...
  • Page 42 Spacer Kits for Rear Legs Optional 7” Spacer Kit 9” Spacer Kit...

  • Page 43: Optional Fan And Light

    Light, Optional...
  • Page 44 Fan, Optional...

  • Page 45: Decal Group For Short And Long Rigid Belt

    Decal Group for Short Rigid Belt...
  • Page 46 Decal Group for Long Rigid Belt...

  • Page 47: Rigid Belt, 12 X 12 Encl. Assy

    Rigid Belt, 12 X 12 Encl. Assy...
  • Page 48 Rigid Belt Extension, 12 X 12 Encl. Assy...

  • Page 49: Electrical Components

    Electrical Components Assembly Diagrams of Electrical Components and Parts List of BestReach Rigid Belt Conveyor.

  • Page 50: Rigid Belt, 48 And 24 Main Electrical Assembly

    Rigid Belt, 48 Main Electrical Assembly...
  • Page 51 Rigid Belt, 24 Main Electrical Assembly...

  • Page 52: Main Electrical Hook-Up

    Main Electrical Hook-Up...

  • Page 53: Main Electrical Panel Layout And Enclosure Panel All Speed/Voltage Options

    Rigid Belt, Main Elec. Enc. w/ Panel, STD 460V...
  • Page 54 Main Electrical Panel Layout, 460V, Std Speed...
  • Page 55 Rigid Belt, Main Elec. Enc. w/ Panel, STD 230V...
  • Page 56 Main Electrical Panel Layout, 230V, Std Speed...
  • Page 57 Rigid Belt, Main Elec. Enc. w/Panel, Speed Option 460V...
  • Page 58 Main Electrical Panel Layout, 480V, Optional Speed...
  • Page 59 Rigid Belt, Main Elec. Enc. w/Panel, Speed Option 230V...
  • Page 60 Main Electrical Panel Layout, 230V, Optional Speed...

  • Page 61: Rigid Belt, Extension, Electrical

    Rigid Belt, Extension, Electrical...
  • Page 62 BestReach Rigid Belt Schematics and Wiring Diagrams...

  • Page 63: Main Electrical Panel

    Main Electrical Panel Diagram...

  • Page 64: Rigid Belt Schematic All Options

    Rigid Belt Schematic, STD. 460V...
  • Page 65 Rigid Belt Schematic, STD. 230V...
  • Page 66 Rigid Belt Schematic, Opt. Speed, 460V...
  • Page 67 Rigid Belt Schematic, Opt. Speed, 230V...

  • Page 68: Detail, Floor Track Junction Box, Front

    DETAIL, FLOOR TRACK J-BOX. FRONT...

  • Page 69: Detail Components Electrical Floor Track

    DETAIL, COMPONENTS, ELEC., FLOOR TRACK...

  • Page 70: Disconnect Stand

    DETAIL, DISCONNECT STAND...

  • Page 71: 12 X 12 Enclosure Main Frame And Extension

    12 x 12 Enclosure Main Frame...
  • Page 72 12 x 12 Enclosure Extension...

  • Page 73: Wiring Diagram Limit Switch

    Wiring Diagram Limit Switch...

  • Page 74: Wiring Diagram And Part List, Operators Panel, All Options

    Wiring Diagram, Operators Panel, Manual Steering...
  • Page 75 Operators Panel, Parts List, Manual Steering...
  • Page 76 Operators Panel, Wiring Diagram, Power Steer...
  • Page 77 Operators Panel, Parts List, Power Steering...

  • Page 78: Ac Tech Frequency Drives

    (forward) and 13A (reverse). The AC Tech drive is field programmable. The following list shows the parameters that are programmed before being shipped with the Best Reach unit. All parameters not shown in this list remain set to the factory defaults.

  • Page 79: Frequency Drive For Optional Belt Speed

    Frequency Drive for Optional Belt Speed The frequency drive used to power the motorized head pulley for this option is the same as the drive used for the traversing motor except that it has a 3 HP rating instead of the traversing’s 2 HP. Control wiring for this drive is the Two-Wire Start/Stop Control wiring found on page 19 of the AC Tech SCF Series Manual.

  • Page 80: Trouble Shooting

    Troubleshooting the Electrical System WHEN NOTHING WILL RUN Check: • Remote disconnect fuses and disconnect is turned on • Conveyor’s door disconnect is turned on • E-Stops mushroom heads are out • Master reset circuit is on (amber pilot light on main electrical panel should be on) •...
  • Page 81 Troubleshooting the Electrical System (cont) CONVEYOR WILL NOT DRIVE FORWARD, BUT WILL DRIVE IN REVERSE Check: • Bumper is not returning fully forward • Bumper switch is not making while bumper is fully forward • Extend limit switch is not returning to neutral position (center position) •...
  • Page 82 Best Diversified Products, Inc. 107 Flint Street Jonesboro, AR 72401 Phone: 870-935-0970 Toll Free: 800-327-9209 Fax: 870-935-3661 Call BEST Customer Service 1-800-327-9209 99039...

This manual is also suitable for:

Brb 230 os 5262Brb 230 ss 2838Brb 230 ss 5262Brb 460 os 2838Brb 460 os 5262Brb 460 ss 2838 ... Show all

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