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Vertiv Tech ECM3 Series User Manual

Outdoor power system
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ECM3 Series Outdoor Power System
User Manual
Version
Revision date
BOM
Vertiv provides customers with technical support. Users may contact the nearest Vertiv local sales
office or service center.
Copyright © 2017 by Vertiv Tech Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Vertiv Tech Co., Ltd.
Address: Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District, Shenzhen, 518055,
P.R.China
Homepage: www.VertivCo.com
E-mail: overseas.support@vertivco.com
V1.1
December 31, 2017
31013576

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Summary of Contents for Vertiv Tech ECM3 Series

  • Page 1 Vertiv provides customers with technical support. Users may contact the nearest Vertiv local sales office or service center. Copyright © 2017 by Vertiv Tech Co., Ltd. All rights reserved. The contents in this document are subject to change without notice.
  • Page 2 Safety Precautions To reduce the chance of accident, please read the safety precautions carefully before operation. The ‘Caution, Notice, Warning, Danger’ in this book do not represent all the safety points to be observed, and are only supplement to various safety points. Therefore, the installation and operation personnel must be strictly trained and master the correct operations and all the safety points before operation.
  • Page 3 III. Thunderstorm Danger Danger Never operate on high voltage, AC, iron tower or mast in the thunderstorm. In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be well earthed in time to avoid damage by lightning strikes. IV.
  • Page 4 II. Cable connection Note Noti ce Warn in g Please verify the compliance of the cable and cable label with the actual installation prior to cable connection. III. Binding the signal lines Note Noti ce Warn in g The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least 150mm.

  • Page 5: Table Of Contents

    Contents Chapter 1 Overview ................................1 1.2 Composition & Configuration ..........................1 1.2.1 Power subrack ............................8 1.2.2 AC Distribution Unit (Optional) ......................... 10 1.2.3 DC Distribution Unit (Optional) ........................ 11 1.2.4 Environment Monitoring System (Optional) ..................... 11 1.2.5 Heating Unit (Optional) ..........................14 1.3 Technical Parameters ............................
  • Page 6 4.2.4 Replacing Air Conditioner ........................42 4.2.5 Replacing LED Lamp ..........................43 4.2.6 Replacing Micro Switch ........................... 44 Appendix 1 Spare Part List ..............................45 Appendix 2 Schematic diagram ............................46 Appendix 3 Wiring diagram ............................... 50 Appendix 4 Glossary ................................. 54...

  • Page 7: Chapter 1 Overview

    Chapter 1 Overview Chapter 1 Overview ECM3 series integrated outdoor power system (‘power system’ for short) has 11 models, see Table 1-1 for details.. The power system is specially used in outdoor to provide outdoor protection and operating environment for power supplies and communication equipment.
  • Page 8 AC socket (for user) 1 set, standard configuration socket Temperature & humidity sensor Environment monitoring 1 set, optional Smoke sensor Water-logging sensor AC distribution unit 1 set, optional DC distribution unit 1 ~ 2 sets, optional ECM3 Series Outdoor Power System User Manual...
  • Page 9 1 set, optional DC distribution unit 1 set, optional Heating unit in equipment compartment 1 set, optional, power: 600W Note: The battery compartment space is reserved, standardly configured with two groups of battery ECM3 Series Outdoor Power System User Manual...
  • Page 10 Note: The battery compartment space is reserved, standardly configured with four groups of battery The structure of ECM3-B18A-1/1 power system is same as that of ECM3-B18A-8/2 power system, as shown in Figure 1-4. Air conditioner Battery string Figure 1-4 ECM3-B18A-1/1 and ECM3-B18A-8/2 power system ECM3 Series Outdoor Power System User Manual...
  • Page 11 1 set, optional, power: 600W The structure of ECM3-E14H-1/1 power system is shown in Figure 1-5. Power subrack AC distribution unit DC distribution unit Heat exchanger Reserved space Heating unit Figure 1-5 ECM3-E14H-1/1 power system ECM3 Series Outdoor Power System User Manual...
  • Page 12 1 set, standard configuration Micro switch Infrared sensor Temperature & humidity sensor Environment monitoring 1 set, optional Smoke sensor Water-logging sensor Note: The battery compartment space is reserved, standardly configured with two groups of battery ECM3 Series Outdoor Power System User Manual...
  • Page 13 Battery compartment (9U) Fiber storage (1U) Fiber storage (1U) Jump fiber Battery output ODF (4U) Jump fiber ODF (4U) to RRU Fiber cable to RRU Figure 1-8 Internal space layout of 1.8m cabinet power system ECM3 Series Outdoor Power System User Manual...

  • Page 14: Power Subrack

    The layout of Netsure 731 A61-S2 and NetSure 731 A61-S3 power subrack are generally the same, an B-level SPD is added to S2 based on the S3 structure, therefore, take Netsure 731 A61-S2 for example, the internal structure of ECM3 Series Outdoor Power System User Manual...
  • Page 15 4 route of battery negative MCB Battery MCB Load MCB Grounding terminal SPD (C) AC input MCB II Rectifier 3 route of AC output MCB AC input MCB I Figure 1-11 NetSure 731 A41-S7 power subrack ECM3 Series Outdoor Power System User Manual...

  • Page 16: Ac Distribution Unit (Optional)

    The power system supports a three-phase or single-phase AC distribution unit (respectively see Figure 1-12 and Figure 1-13), and can work with the power subrack. You may choose to configure as required. Figure 1-12 Three-phase AC distribution unit Figure 1-13 Single-phase AC distribution unit ECM3 Series Outdoor Power System User Manual...

  • Page 17: Dc Distribution Unit (Optional)

    (optional), temperature and humidity (optional), smoke (optional), water-logging (optional), infrared (optional). In addition, it provides multiple routes of dry contact alarm port for user monitoring. Table 1-16 describes the definition of relevant ports. ECM3 Series Outdoor Power System User Manual...
  • Page 18 Each cabinet door can be configured with a micro switch. When the door is open, the system will generate a door open alarm. The appearance of the micro switch is shown in Figure 1-16. Figure 1-16 Appearance of micro switch ECM3 Series Outdoor Power System User Manual...
  • Page 19 The system provides an infrared sensor as an option, which can only be configured in the battery cabinet. The appearance of the infrared sensor is shown in Figure 1-20. Figure 1-20 Appearance of infrared sensor ECM3 Series Outdoor Power System User Manual...

  • Page 20: Heating Unit (Optional)

    355mm × 630mm × 560mm/layer (1800mm × 650mm × 650mm) parameter (H × W × D) compartment Battery compartment (equipment + battery): Two layers in total: 330mm × 780mm × 580mm/layer (1800mm × 800mm × 800mm) ECM3 Series Outdoor Power System User Manual...

  • Page 21: Operating Principles

    35° C and the default stop temperature is 25° C). When running, the external circulation fan adjusts its speed according to the ambient temperature of inside cabinet. The heater starts at the preset temperature point (0° C by ECM3 Series Outdoor Power System User Manual...

  • Page 22: Air Conditioner

    The cold air is inhaled in at the bottom of cabinet door, after filtering by the filter; the cold air goes to user equipment, and the generated hot air is drawn out by the fan, so as to cool the user equipment under emergent circumstance. ECM3 Series Outdoor Power System User Manual...

  • Page 23: Main Features

     Lighting: LED lamp configured, easy to maintain.  Thermal control unit: adjustable according to temperature changes, energy saving.  Complete environment monitoring system: monitoring the power system, thermal control unit, and environment parameters; uploading alarms. ECM3 Series Outdoor Power System User Manual...

  • Page 24: Typical Configurations

    Battery compartment can be of 300W air conditioner; supporting two groups of 12V narrow type batteries and max. capacity is 300Ah  Equipment compartment is of 80W/K heat exchanger type, can accommodate power supply, ODF, DDF and BBU ECM3 Series Outdoor Power System User Manual...
  • Page 25 The right unit is used as equipment compartment, and can be of heat exchanger (190W/K), or air conditioner (1.5kW) type, and can meet the installation requirements of ODF, DDF, BBU, and BTS through configuring different racks ECM3 Series Outdoor Power System User Manual...

  • Page 26: Chapter 2 Installation

    The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done by representatives of both the user and Vertiv Tech Co., Ltd. To inspect the equipment, you should open the packing case, take out the packing list and check against the packing list. Then check the quantity and sequence number in the packing label, check if the equipment packing is correct, and check if the accessory quantity and model are correct, and check if the equipment is intact.
  • Page 27 With Φ14 impact aiguille Gradienter Normal type Impact electric drill Eye goggles To prevent splash Power socket With 5m cable Configured in the To prevent puncture and for Fireproof mud Safety shoes accessories insulation Hammer ECM3 Series Outdoor Power System User Manual...

  • Page 28: Mechanical Installation

    Cable entry holes 826.0 898.0 Figure 2-1 Installation dimensions (800mm × 800mm) of single cabinet base (Unit: mm) Front Ф16.0 676.0 748.0 Figure 2-2 Installation dimensions (650mm × 650mm) of single cabinet base (Unit: mm) ECM3 Series Outdoor Power System User Manual...
  • Page 29 826.0 826.0 2694.0 Figure 2-3 Installation dimensions (800mm × 800mm) of multi-cabinet base (Unit: mm) 72.0 72.0 676.0 676.0 676.0 2244.0 Figure 2-4 Installation dimensions (650mm × 650mm) of multi-cabinet base (Unit: mm) ECM3 Series Outdoor Power System User Manual...
  • Page 30 Screw the M12 × 60 anchor bolts down into the expansion pipe in the floor, as shown in Figure 2-6. M2 × 60 expansion bolt Cement base Figure 2-6 Fixing the cabinet ECM3 Series Outdoor Power System User Manual...

  • Page 31: Disassembling On Site

    4. Disassemble top cover according to Figure 2-8. 1. Remove the four screws fixing the top 2. Take off the top cover upward cover from internal of the cabinet Figure 2-8 Disassembling top cover ECM3 Series Outdoor Power System User Manual...
  • Page 32 1) Remove the two M12 screws used to fix the bottom of the front frame from the internal of the cabinet. 2) Close and lock the front door, then disassemble the front frame and front door kit together. Front frame and front door kit Figure 2-10 Disassembling front frame and front door kit ECM3 Series Outdoor Power System User Manual...
  • Page 33 2) Unscrew eight M6 screws used to fix the bottom of the internal rack kit, and then remove the internal rack. Rear frame kit Internal rack kit Base Figure 2-12 Disassembling rear frame and internal rack kit ECM3 Series Outdoor Power System User Manual...

  • Page 34: Opening And Closing Cabinet Door

    5. Before closing the door, manually restore the door stay bar to its original position, and then close the door and put the handle to the original place. 6. Rotate the movable baffle plate upward and cover it over the keyhole after the cabinet door is closed, as shown in Figure 2-13. ECM3 Series Outdoor Power System User Manual...

  • Page 35: Electrical Installation

    This manual takes an R48-3000e3 rectifier as an example to describe the installation procedures of the rectifier. 1. Loosen the fixing screw (see Figure 2-17) of rectifier handle, and pull the handle outside. ECM3 Series Outdoor Power System User Manual...

  • Page 36: Installing Battery

    Connect one end of the positive battery cable to the DC output busbar, and connect the other end to the positive terminal of the battery string. 6. Attach the temperature sensor of temperature compensation cable onto the surface of the battery case. ECM3 Series Outdoor Power System User Manual...

  • Page 37: Connecting Cables

    All the sensors are optional, and the corresponding cables are not connected for standard cabinet, the onsite engineering personnel shall carry out the cable connection according to actual requirement. ECM3 Series Outdoor Power System User Manual...
  • Page 38 During connection, use an electrician knife to cut the cable bushing, and then lead the cables through the cable entry hoses. After connection, use fire-proof mud to seal the cable entry holes. Front Cable entry holes 898.0 Figure 2-19 Position of cable entry holes ECM3 Series Outdoor Power System User Manual...
  • Page 39 3. For the thermal control system configured with an air conditioner, the AC input range: 220Vac to 230Vac/50Hz must be ensured. The routing of the AC input cables is the same as that of the earth cable. ECM3 Series Outdoor Power System User Manual...

  • Page 40: Sealing Cable Entry Holes

    After cable connection, use fireproof mud to seal the cable entry holes of the cabinet (as shown in Figure 2-22).  Note The cable entry holes on the separation board between the equipment compartment and battery compartment of the integrated cabinet should be sealed with fire-proof mud after cable connection. ECM3 Series Outdoor Power System User Manual...

  • Page 41: Installing Base Cover Plate (Optional)

    2. Tighten theft-proof screws by using a theft-proof wrench, so that the baffle plate is fixed on the cabinet base, as shown in Figure 2-23. Square nut Theft-proof screw Theft-proof wrench Baffle of base Small baffle plate Figure 2-23 Installing base cover plate ECM3 Series Outdoor Power System User Manual...

  • Page 42: Installation Check

    Check the communication cables of controller and check that the rectifiers are properly fixed Check that all MCBs are open Check that the cables are tidy, and the cable binding is normative ECM3 Series Outdoor Power System User Manual...

  • Page 43: Chapter 3 Testing

     to thermal control logics When the door is open, the light will be illuminated and there should be no other alarms except door open  alarm (if the micro switch is selected) ECM3 Series Outdoor Power System User Manual...

  • Page 44: Final Steps

    If any defects are found in this power system, inform the personnel responsible for the contract. If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the service center for fault analysis. ECM3 Series Outdoor Power System User Manual...

  • Page 45: Chapter 4 Maintenance

    3. Restore the platen of dust proof filter and Fixing screw of fasten the fixing screws. dust proof filter Platen of dust proof Dust proof filter filter (2 pcs) Figure 4-1 Replacing dust-proof filter ECM3 Series Outdoor Power System User Manual...

  • Page 46: Replacing Parts

    6. Plug the connection terminals, and then restore the AC distribution MCBs and DC power supply in thermal control unit. 7. Make sure that the fan can work normally, and check that the fan fault alarm signal should disappear. Replacing emergent fan The replacing procedures are as follows: ECM3 Series Outdoor Power System User Manual...

  • Page 47: Replacing Heater

    Figure 4-5 Position of heater 5. Reverse the preceding steps to install a new heater. 6. Plug the connection terminals, and restore the AC distribution MCBs and DC power supply in thermal control unit. ECM3 Series Outdoor Power System User Manual...

  • Page 48: Replacing Heat Exchanger

    1. Turn off the AC distribution MCBs and DC power supply in thermal control unit, and disconnect all the cable connections with the air conditioner. ECM3 Series Outdoor Power System User Manual...

  • Page 49: Replacing Led Lamp

    LED lamp is off, the LED lamp may have been damaged and should be replaced. The replacement is simple: Loosen the two fixing screws of the LED lamp, remove the mechanical part that fix the LED and then change the damaged LED with new one. ECM3 Series Outdoor Power System User Manual...

  • Page 50: Replacing Micro Switch

    When installing the new micro switch, remember to reconnect the signal cable and tightly fix the cable on the screws. Micro switch Amplified of micro switch Figure 4-9 Position of micro switch ECM3 Series Outdoor Power System User Manual...

  • Page 51: Appendix 1 Spare Part List

    Heating unit (02357627) Temperature relay 11010118 10A fuse 19040022 300W DC air conditioner 01303759 Air conditioner 1500W AC air conditioner 01303761 190W/K heat exchanger unit 02357636 Heat exchanger 80W/K heat exchanger unit 02357635 ECM3 Series Outdoor Power System User Manual...

  • Page 52: Appendix 2 Schematic Diagram

    Battery unit AC distribution unit AC input cable Sensor signal cable RS485 signal cable AC cable DC cable Battery power cable DC power cable Figure 1 Schematic diagram of typical tri-cabinet power system ECM3 Series Outdoor Power System User Manual...
  • Page 53 QFA4 Equipment cabinet lighting Equipment cabinet lighting Equipment cabinet lighting DC distribution unit-1 optional DC distribution unit-1 optional DC distribution unit-1 optional Figure 2 Schematic diagram of typical power cabinet (without thermal control) ECM3 Series Outdoor Power System User Manual...
  • Page 54 -48V 0V -48V Fan2 Micro switch +48V LED+ LED1 -48V Lamp To FSU RS485 Figure 3 Schematic diagram of typical power cabinet/equipment cabinet (with thermal control) Typical HEX power cabinet/equipment cabinet (themal control) ECM3 Series Outdoor Power System User Manual...
  • Page 55 300 W AC PE N PE N ACPD ACPD Figure 4 Schematic diagram of power cabinet + typical air conditioner type battery cabinet Power cabinet (thermal control) Typical air conditioner battery cabinet (themal control) ECM3 Series Outdoor Power System User Manual...

  • Page 56: Appendix 3 Wiring Diagram

    B SPD CK-N ACIN to alarm input terminal of C-level SPD AC distribution optional For L1+L2+L3+N+PE AC input Optional CK-L2 CK-L1 CK-L3 L2 L3 B SPD CK-N ACIN Figure 5 Wiring diagram (a) ECM3 Series Outdoor Power System User Manual...
  • Page 57 AG CH7 CH8 12V DI1 DI2 12V AG DI3 DI4 12V DI5 DI6 12V DI7 DI8 12V AG DI9 DI10 12V AG DI11 DI12 Brown Black XT-PE Equipment T&H sensor Optional Figure 6 Wiring diagram (b) ECM3 Series Outdoor Power System User Manual...
  • Page 58 -48V Fan2 Cabinet door PE AC PE HEX1/HEX2 0V -48V Cabinet door Micro switch +48V LED+ LED1 -48V Lamp T6-H To FSU RS485 Cabinet door PE HEX PE Figure 7 Wiring diagram (c) ECM3 Series Outdoor Power System User Manual...
  • Page 59 Typical battery cabinet wiring (thermal control) Typical battery cabinet wiring (thermal control) T6-A RS485 Cabinet door COM NO RS485 Cabinet door KT-2 300 W AC Power cabinet wiring (thermal control) Figure 8 Wiring diagram (d) ECM3 Series Outdoor Power System User Manual...

  • Page 60: Appendix 4 Glossary

    Load low voltage disconnection Low voltage disconnection Miniature circuit breaker Password Surge protection device SW Version Software version Heat exchanger Priority load Non-priority load DCDU DC distribution unit ACDU AC distribution unit Positive temperature coefficient ECM3 Series Outdoor Power System User Manual...

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