elco PISCES MINIFILL E1/1 Instructions For Installation, Servicing & Maintenance

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COMPACT, WALL MOUNTED, PRESSURISATION MANAGER
INSTRUCTIONS FOR INSTALLATION, SERVICING &
MAINTENANCE OF THE PISCES MINIFILL MODEL
E1/1 (Electronic Single Pump) Unit, E1/2
(Electronic Twin Pump) Unit, and
L250-E1/1
E1/2
1

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Summary of Contents for elco PISCES MINIFILL E1/1

  • Page 1 COMPACT, WALL MOUNTED, PRESSURISATION MANAGER INSTRUCTIONS FOR INSTALLATION, SERVICING & MAINTENANCE OF THE PISCES MINIFILL MODEL E1/1 (Electronic Single Pump) Unit, E1/2 (Electronic Twin Pump) Unit, and L250-E1/1 E1/2...
  • Page 2: General Notes

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL page section page section General Notes 11.1 Filling the System 11.2 Product Description Introduction of Water Treatment Technical Data and Dimensions 12.0 Control Panel Delivery Consignment / 13.0 Standard Menu Unpacking Locating the Pisces Minifill 14.0 Maintenance / Commissioning Menu...
  • Page 3: Product Description

    12 months from the date of delivery. Parts and Labour Warranty, against manufacturing or material defects Supply and Commissioned (By an Elco Engineer) for a period of up to 15 months from the date of delivery. Labour provided by Elco appointed engineer.
  • Page 4: Technical Data And Dimensions

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL Technical Data & Dimensions View Technical Data Cold Fill Pressure 0.8bar 3.0bar Minimum Mains Cold Water Supply 12 ltrs/min Power Supply (240V, 50Hz) 10 Amps Motor Rated Fuse Required Start Current 9.0 Amps Full Load Current 2.8 Amps Break Tank Air Gap Break Tank Capacity (Max)
  • Page 5: Installation Clearances

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL Installation Clearances For ease of installation, commissioning, servicing and maintenance the following clearances should be observed. NOTE: These distances are MINIMUM and MUST NOT be reduced. Failure to observe these clearances could result in the warranties on the appliance becoming VOID. Wall Mounting The Pisces Minifill pressurisation manager can be floor mounted, however it is recommended to be wall mounted, via...
  • Page 6: Water Connections

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL Water Connections The Mains Cold Water Supply connection (A) shall be able to supply at least 12 litres per minute of clean water; otherwise the operation of the appliance may empty the break tank of water. An integral low level water switch will prevent the unit from operating and display a ‘L3’...
  • Page 7: Internal Wiring Diagram

    Earth Tag Mains Live Supply Earth 240v 50 Hz 10 amps Neutral Front Door Earth Tag Elco Heating Solutions Pisces Title. Version: 3 Juniper West, Fenton Way Drawn by: Southfields Business Park Jim Wyborn Drg Nr Minifill Wiring MHS 1.1...
  • Page 8 PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 10.0 Determining the Cold Fill Pressure The Cold Fill Pressure is critical to the correct operation of any Pressurisation Unit and associated system. This pressure needs to be calculated from the Static Pressure of the system (measured height in metres from the base of Pressurisation Unit to the top of the highest part of the heating system, divided by 10 to convert to bar pressure), and an allowance for venting and vapour pressure.
  • Page 9: Filling The System

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 11.1 Filling the System Before attempting to FILL THE SYSTEM, please ensure that the procedure in Section 11.0 has been fully completed. The Microprocessor of the Minifill (Electronic) has a FILL function, which utilizes the internal pumps to introduce water into the Heating / Chilled Water System.
  • Page 10: Control Panel

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 11.2 Introduction of Water Treatment The Mains Cold Water Supply pipework MUST be thoroughly cleaned and flushed to remove debris, flux residues, etc. before opening the isolation valve and flooding the Pisces Minifill pressurisation manager. After the Heating / Chilled Water system has been filled, flushed, and cleaned in accordance with BS 7593:1992, the system will need to be treated with a suitable Water Treatment for the prevention of corrosion, scale formation and micro- biological growth.
  • Page 11: Standard Menu

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 13.0 Standard Menu When the POWER supply has been turned ON to the appliance, the LCD will display the STANDARD MENU, as detailed below. Review of the ID Lines is done by using the UP or DOWN buttons Please note, P2 is the only ID line that can be altered at this level, all other data displayed is READ ONLY.
  • Page 12 PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 14.0 Maintenance / Commissioning Menu (cont’d) Detailed below is a list of the ID Lines, their descriptions, along with the operating range and Factory Default settings. These Parameters should only be accessed by a Qualified engineer. ID Line Description Range...
  • Page 13: Error Codes

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 15.0 Error Codes In the unfortunate occasion that a fault should occur, the microprocessor will display a FLASHING error message on the LCD display. The causes of these Error Codes, with suggested solutions are listed below; If more than one fault is present the respective fault codes will flash in turn.
  • Page 14 PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 16.0 Internal Components – Single Pump Unit 2x M10 Bolts Single Pump Unit ig 16.1 Please Note: The Pump Assembly (Item 2) is mounted onto a removable pump tray. To remove, disconnect all water joints, remove the three M10 bolts, slightly lift the front of the pump tray and slide the tray forward, this will dis- engage the three location posts at the top of the tray.
  • Page 15 PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 16.1 Internal Components – Twin Pump Unit 2x M10 Bolts Twin Pump Unit ig 16.1 Please Note: The Pump Assembly (Item 2) is mounted onto a removable pump tray. To remove, disconnect all water joints, remove the two M10 bolts, slightly lift the front of the pump tray and slide the tray forward, this will dis-engage the three location posts at the top of the tray.
  • Page 16: Commissioning Form

    PISCES ELECTRONIC E1/1 & E1/2 MINIFILL 17.0 Commissioning Form The commissioning engineer should complete this section on the day of Setting Up the appliance; so that a record is kept of the settings made for future reference. ENGINEER: COMPANY: DATE: SERIAL NO: RESULTS SETTING...

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