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Princess auto DRIFT HERO Assembly Instructions Manual

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ASSEMLBY INSTRUCTIONS
CAUTION
NEVER ATTEMPT TO START THIS MINI BIKE WITHOUT
READING AND UNDERSTANDING THE OWNER'S MANUAL.
THE OWNER'S MANUAL PROVIDES INFORMATION ON
SAFETY, PARTS, FUNCTIONS, PRE-RIDE INSPECTION,
STARTING AND MAINTENANCE.

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Summary of Contents for Princess auto DRIFT HERO

  • Page 1 ASSEMLBY INSTRUCTIONS CAUTION NEVER ATTEMPT TO START THIS MINI BIKE WITHOUT READING AND UNDERSTANDING THE OWNER’S MANUAL. THE OWNER’S MANUAL PROVIDES INFORMATION ON SAFETY, PARTS, FUNCTIONS, PRE-RIDE INSPECTION, STARTING AND MAINTENANCE.

  • Page 2: Removal From Crate

    REMOVAL FROM CRATE M10 STEERING BOLT FRONT FORK 10mm WASKERS ASSEMBLY HARDWARE M10 SELF-LOCK NUT FRONT RACK FRONT FENDER FRONT RACK AND M8*20 BOLT RENDER ASSEMBLY M8 NUTS 8mm WASHERS ZIP TIES OF CABLES ZIP TIES M8*30 BOLT M8*20 BOLT ENGINE MOUNT BOLT M8 NUTS 8mm WASHERS...
  • Page 3 Clutch Cover CLUTCH COVER Clevis Pins FRONT WHEEL M14 AXLE BOLT FRONT WHEEL ASSEMBLY M14 SELF-LOCK NUT 14mm WASHER CLUTCH ASSY CLUTCH BUSHING CLUTCH ASSEMBLY 6mm WASHER M5/16-24*4/3 BOLT...

  • Page 4: Engine Installation

    ENGINE INSTALLATION 1\ INSTALL THE JACKSHAFT ASSEMBLY TO THE ENGINE OUTPUT SHAFT SIDE. 2\ TIGHTEN THE 4-M8*16 BOLTS: Engine Assembly TROUQE 13-18 ft.lbs 4-M8*16 Bolt Jackshft Assembly 3\ INSTALL THE CLUTCH TO ENGINE SHAFT. PUT THE PARTS LIKE THE FOLLOWING ORDER: CLUTCH BUSHING (20*25*5mm), CLUTCH , WASHER(8*25*3mm), M5/16-24*4/3 BOLT.
  • Page 5 6\ PUT THE ENINGE ON TO THE FARME, USE THE ENGINE MOUNT BOLTS (4-M8*30 BOLT) TO KEEP THE ENGINE ON POSITION. Engine Mount Bolt 7\INSTALL THE CHIAN TO SECOND DRIVE SPROCKET, MOVE THE ENGINE FORWARD TO KEEP THE CHAIN TIGHTED. 8\TIGHTEN THE ENGINE MOUNT BOLTS (4-M8*30 BOLT) TROUQE 13-18 ft.lbs...
  • Page 6 9\ TIGHTEN THE JACKSHAFT TO FRAME MOUNT BOLT (M8*20 BOLT) TROUQE 13-18 ft.lbs CAUTION: ALL THE PARTS ARE PUT IN THE PAG WITH THE LABEL “CLUTCH ASSEMBLY”. Jackshaft to Frame Mount Bolt SECURE WIRES AND CABLES 1\ MOUNT THE THROTTLE CABLE TO THE ENGINE THROTTLE BRACKET AND CONECT SWITCH OFF WIRE WITH THE ENGINE WIRE.

  • Page 7: Front Fork Installation

    FRONT FORK INSTALLATION 10mm Steering Bolt 10mm Large Washers 10mm Small Washer 10mm Lock Nut Small Washer Steering Bolt 1. Install front Fork Assembly by inserting the 10mm steering bolt Top Bracket through the assembly in the following order: Top bracket, Small 10mm Washer, Steering Neck, Large 10mm Washer, Bottom Bracket, Large 10mm Washer, Lock Nut...
  • Page 8 FRONT RACK AND FENDER INSTALLATION 8mm x 20mm Bolts Large 8mm Washers 8mm Nuts 8mm x 20mm Bolts 8mm Nuts 1. Attach the Front Rack to the Steering Column Assembly using 8mm x 20mm bolts, and 8mm nuts 8mm x 20mm Bolts 2.

  • Page 9: Front Wheel Installation

    FRONT WHEEL INSTALLATION 14mm Axle bolt 1ea. 14mm washers 2ea. 14mm lock nut 1ea. Arrow faces forward 1. Orient the front tire so the arrow on the tire faces forward. 2. Insert Axle bolt with the 14mm washers between the forks and wheel assembly on each side.
  • Page 10 SECURE WIRES AND CABLES INSTALL CLUTCH COVER 1. Make sure the On/Off Switch wire, Throttle cable and Brake Zip Ties cable are not kinked and have free movement when the handle bars are turned from left to right. 2. Secure wires and cables to frame using the Zip ties provided.

  • Page 11: Oil And Fuel

    OIL AND FUEL Engine Oil Mini bike may have oil in it when shipped from the factory. However, it is a good idea to drain this oil and replace with new SAE 10W-30 Motor Oil. Changing the engine oil 1. Remove the oil fill plug (1) 2.

  • Page 12: Tire Pressure

    TIRE PRESSURE Tires 1. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction. Always check the tire pres- sure before each ride. Tire pressure Front tires: 10psi Rear tires: 10psi Chain tension Check the tension of the chain , The chain (1) tension should be 1/2 - 3/4 in.

  • Page 13: Brake Adjustment

    BRAKE ADJUSTMENT Brakes 2.0 - 4.0mm Brake Lever Adjustment (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the jam nut (2) on the brake cable.

  • Page 14: Throttle Cable Adjustment

    THROTTLE ADJUSTMENT Throttle Cable adjustment It is important that the throttle grip have a certain amount of free play . The hand grip throttle free play (2) should .078 - .24 in be .078 - .24 in (2-6 mm) (2-6 mm) To adjust freeplay 1.
  • Page 15 PRE-RIDE INSPECTION Inspecting and checking the condition of the Mini Bike before each ride is important. Following WHAT TO CHECK FOR the pre-ride check list will help CHECK insure there are no problems which Steering • Smoothness could result in injury or becoming •...

  • Page 16: Starting Engine

    STARTING ENGINE STARTING ENGINE To start the engine 1. Place the fuel valve (1) to the “ON” (right) position 2.. If engine is cold, place the choke lever (2) to the “ON” (left) position. 3. Place the ON/OFF switch (3), located on the handlebars, to the (on)position.

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