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BSB FSD-TD Damper Installation, Operating And Maintenance Instructions For The Installer And The User

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FSD-TD Damper
Installation, Operating and Maintenance Instructions
1
Health and Safety
1.1
Only competent personnel may carry out the work outlined within this document.
1.2
The wearing of appropriate Personal Protective Equipment (gloves, footwear,
safety glasses etc.) is required for safe working and as the site dictates.
Dampers may be heavy. Large dampers will require suitable lifting and
1.3
supporting equipment, with due consideration given for manual handling.
1.4
Dampers may close without warning. Do not introduce limbs/fingers between
blades whilst the actuator is fitted.
Where dampers are only accessible with the need for additional elevation, any
1.5
equipment used should be done so with due consideration to the Work at Height
regulations 2005 and current site rules.
1.6
All work should be carried out in accordance with HSE guidelines and regulations
and any specific local site rules.
Page 1 of 11 pages
2
Important
2.1
These instructions should be read in its entirety before commencing work. The
installer must be Competent with the manufacturer's separating element
construction.
Actuators are IP54 rated – Check actuator connection box is suitably located.
2.2
2.3
Do not cut/shorten the Thermal Fuse lead (-TF Actuators). This will render the
unit inoperable and invalidate the warranty.
2.4
Where an actuator is supplied with a Thermal Fuse (TF), the TF MUST be fitted
in accordance with instructions. Failure to meet this requirement will invalidate
the warranty and the damper will fail to respond as designed/tested.
2.5
All Fire / Smoke Damper installations must be carried out to the satisfaction of the
appropriate Building Control officer and/or specifying authority.
2.6
Refer to actuator label for wiring of actuator.
2.7
Refer to section 20 for testing. Complete Insp Check List (at end of this document)
For existing dry walls – When cutting the opening for damper, and (partial)
2.8
removal of stud is unavoidable, ensure the structure is sufficiently supported to
conform to design specification
2.9
Dry wall openings must be lined.
Ensure that appropriate 'fire-rated' plasterboard is used throughout the
2.10
construction of drywall partitions that need to act as fire-barriers.
2.11
Ductwork to be fitted and connected in accordance with DW 144/145. Aluminium
rivets should be used (to act as breakaway joint).
2.12
All installations are subject to local Building Control Approval (BCA). Tested
Installations are detailed herein. If the proposed installation has minor variations
to that shown, acceptance from BCA should be sought before proceeding.
Manufacturers are not able to 'approve' specific installation methods
2.13
Where more than one duct penetrates a wall or floor, adjacent fire damper
assemblies should be separated by a structural element with a minimum width of
200mm (to comply with BS EN1366-2 13.6).
3
Equipment required
3.1
Equipment and tools will vary dependent upon the fire barrier construction that the
damper is being installed within. Standard equipment that are normally used for
the building of the particular barrier should suffice.
3.2
Access-equipment as necessary.
3.3
Temporary support equipment (to retain damper in position).
3.4
Cordless drill with 2,5mm and 10mm drill bits for fitting TF.
Phillips №2 screwdriver to suit thermal fuse screws
3.5
3.6
Screwdriver to suit junction box terminals.

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Summary of Contents for BSB FSD-TD Damper

  • Page 1 FSD-TD Damper Installation, Operating and Maintenance Instructions Important These instructions should be read in its entirety before commencing work. The installer must be Competent with the manufacturer’s separating element construction. Actuators are IP54 rated – Check actuator connection box is suitably located.
  • Page 2 8mm A/F spanner for motor fixing bolt Cut 2 pieces of steel track equal opening width. 12mm A/F Spanner for TD drive shaft. Fit track to top and bottom of opening, screwing in position from both sides of wall at each end of track with drywall screws and at maximum 300mm centers. Preparation for Installation Cut 2 more pieces of track, equal to the opening height.
  • Page 3 7.2.3 E.g. for 500x300 damper, hole should be 621mm x 396mm - (500 + 121) x (300 + 96) Mark out the position and size of the required cut size on the wall. Make the hole in the wall. View A (Wall only) Prepare a pair of spacing blocks, (approx.
  • Page 4 HEVAC Frame Installation (wall and floor) Procedure – Figs. 5-7 Preferably, prepare opening whilst building the wall/floor (or cut an opening if the wall/floor already exists). Finished sizes should be 50mm min to 100mm max > HEVAC frame assembly extremities. The damper is not load-bearing and additional support for the top of the wall opening is achieved by means of a lintel or other approved method.
  • Page 5 Batt Frame Installation Procedure – Fig. 9 The opening perimeter needs to be doubly framed with angled steel (50x50x2mm) 40mm apart. Extra steel angle support struts to be added if the gap between the damper and surrounding structure is over 600mm wide. Ensure that the supporting drop rods are suitably sized for the damper.
  • Page 6 There are 8off ‘angle’ pieces provided, 4off for the ‘sides’ and 4 for top/bottom of 11 Dry wall – Cleated Installation Procedure – Fig. 11 10.9 the sleeve. The ‘sides’ are identified with an ‘S’ close to the tabbed end of each 11.1 Refer to section 5 for wall preparation instructions.
  • Page 7 12.6 Two layers of pattress are required each side of wall and the corners should ‘overlap’ between the first and second layers. 12.7 Fit second pattress to other side of wall in similar manner. 12.8 Apply intumescent sealant to the pattress parts and fit snugly up against the spigot.
  • Page 8 (For ductless installations, a 17 Instruction for mechanically testing Damper/Actuator assembly TF bracket is available from BSB and can be fixed to the damper casing). Drill holes in duct (sizes/positions are detailed on template label – see fig. 13).
  • Page 9 20.11.17 There should be no more than a thin film of lubricant applied. Remove all excess lubricant. It is particularly important as excess oil will tend to collect dirt and dust adjusted as required dependent upon findings. (BSB recommend a maximum of 1 year between inspections and to start more frequently initially, and reduce which will have a negative effect on dampers remaining clean.
  • Page 10 23.1 The damper cannot be commissioned unless it is fully installed and connected to Fault finding mains power in compliance with regulations. 23.2 Dampers controlled by programmable panels need to be commissioned by a 21.1 TF actuator commissioning engineer. Symptom Fault Action 23.3...
  • Page 11 SHUT ......FINAL INSPECTION BY: (Print name) Signature: Company: Date: This document is available for free download from the BSB website. This document is subject to change without notice. BSB Engineering Services Ltd Tel +44 (0)1795 422609 Email: enquiries@bsb-dampers.co.uk website: www.bsb-dampers.co.uk...