Harrington Hoists RHN02D-20A-20D Series Owner's Manual
  1. Manuals
  2. Brands
  3. Harrington Hoists Manuals
  4. Chain Hoists
  5. RHN02D-20A-20D Series
  6. Owner's manual

Harrington Hoists RHN02D-20A-20D Series Owner's Manual

Electric wire rope hoist and trolley rhn series 2 ton through 20 ton capacity
Hide thumbs
Table of Contents

Advertisement

Quick Links

EFFECTIVE: May 18, 2015

ELECTRIC
WIRE ROPE
HOIST and TROLLEY
RHN SERIES
2 Ton through 20 Ton Capacity
Hoist Code and Serial Number

This equipment should not be installed, operated or
maintained by any person who has not read and
understood all the contents of this manual. Failure to read
and comply with the contents of this manual can result in
serious bodily injury or death, and/or property damage.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RHN02D-20A-20D Series and is the answer not in the manual?

Questions and answers

Related Manuals for Harrington Hoists RHN02D-20A-20D Series

Summary of Contents for Harrington Hoists RHN02D-20A-20D Series

  • Page 1 EFFECTIVE: May 18, 2015  ELECTRIC WIRE ROPE HOIST and TROLLEY RHN SERIES 2 Ton through 20 Ton Capacity Hoist Code and Serial Number  This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual.

  • Page 2: Table Of Contents

    Table of Contents Section Page Number Important Information and Warnings…………………………………………….……………………. 4 Terms and Summary Warning Tags and Labels Technical Information …………………………….…………………………………………………….. 8 Specifications Dimensions Miscellaneous Pre-operational Procedures……………………………………………………………………….….. 20 General Information Handling Mounting Location Assembly, Adjustments and Mounting Electrical Connections Pendant Installation RPU Load Monitor Device Hoist Limit Switches and Adjustment Pre-operational Checks and Trial Operation...
  • Page 3 Section Page Number Inspection Methods and Criteria Maintenance & Handling………………………………………………………………………….…… 52 Count/Hour Meter Lubrication Hoist Motor Brake Trolley Motor Brake Wire Rope Reeving and Anchorage Storage Outdoor Installation Operational Environment Troubleshooting………………………………………………………………………………………… 65 Warranty…………………………………………………………………………………………………. 70 Parts List ……………………………………...………………………………………………………….71...

  • Page 4: Important Information And Warnings

    Important Information and Warnings Terms and Summary This manual provides important information for personnel involved with the installation, operation and maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating or maintaining the product. Danger, Warning, Caution and Notice - Throughout this manual there are steps and procedures that can present hazardous situations.
  • Page 5  Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or supporting loads over people. Equipment described herein should not be used in conjunction with other equipment unless necessary and/or required safety devices applicable to the system, crane, or application are installed by the system designer, system manufacturer, crane manufacturer, installer, or user.
  • Page 6  HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS, AND CONNECTIONS BETWEEN THESE COMPONENTS. Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection –...

  • Page 7: Warning Tags And Labels

    Warning Tag and Labels The warning tag illustrated below in Figure 1-1 is supplied with each RHN hoist and trolley hoist shipped from the factory. If the tag is not attached to the pendant cord for your hoist/trolley, order a tag from your dealer and install it.

  • Page 8: Technical Information

    Technical Information Specifications 2.1.1 Product Code: 2.1.2 Operating Conditions and Environment Temperature Range: +14° to +104°F (-10° to +40°C) Humidity: 80% or less Electrical Enclosure Rating: IP55 Brake Enclosure Rating: IP66 Supply Voltage: 208V or 230V or 460V or 575V-3ph-60Hz Control Voltage: 110V-1ph-60Hz Noise Rating: less than 85 dba at full speed (A scale: measured 1 meter away from electric wire rope hoist)
  • Page 9 Table 2-1 Deck Mounted Hoist Specifications Dual Speed Hoist Lifting Motor 3 Phase, 60 Hz Reeving Lifting Rope Capacity Lift Speed Weight Product Code* Dia. Output Current Draw (Parts/ (Ton) (ft.) (mm) reeving) (ft/min) (lbs) (amps) - Hi/Low (Hp) Hi/Low 208&230V 460V 575V...
  • Page 10 Table 2-2 Ultra-Low Headroom Trolley Hoists Hoist Specifications Dual Speed Hoist Lifting Motor 3 Phase, 60 Hz Reeving Lifting Rope Capacity Lift Speed Weight Product Code* Dia. Output Current Draw (Parts/ (Ton) (ft.) (mm) reeving) (ft/min) (lbs) (amps) - Hi/Low (Hp) Hi/Low 208&230V...

  • Page 11: Dimensions

    Dimensions Figure 2-1 2-10 ton Deck Mounted Hoist Figure 2-2 15-20 ton Deck Mounted Hoist Dimensions (See Table 2-4) Dimensions (See Table 2-5) Table 2-4 Deck Mounted Hoist Dimensions (2-10 ton)** Min. Headroom Capacity Product Code* (Tons) (in) (in) (in) (in) (in) (in)
  • Page 12 Table 2-6 Ultra-Low Headroom Trolley Hoist Dimensions Capacity Product Code (Tons) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) RHN02U-20A-20DD- 40.3 4.6 11.9 30.0 22.4 11.5 28.6 18.0 3.7 13.9 RHN02U-33A-20DD- 51.9 7.6 10.7 41.6 34.1...
  • Page 13 Table 2-7 Ultra-Low Headroom Trolley Motor Dimensions Capacity Product Code* (Tons) (in) (in) (in) RHN02U-20A-20DD- 20.6 RHN02U-33A-20DD- RHN03U-20A-20DD- 20.6 RHN03U-33A-20DD- RHN05U-20B-20DD- 20.6 RHN05U-33B-20DD- RHN08U-20C-20DD- 7 ½ 22.4 RHN08U-33C-20DD- RHN10U-20C-20DD- 22.4 RHN10U-33C-20DD- RHN15U-28D-12DD- 26.5 10.1 RHN15U-46D-12DD- *See Section 2.1.1 for place holder  designation Table 2-8 Ultra-Low Headroom Trolley Hoist Headroom Dimensions...

  • Page 14: Miscellaneous

    Miscellaneous Table 2-9 Hook Dimension* Units = inch Capacity Product Code** (Tons) RHN02D-20A-20D- RHN02D-33A-20D- RHN03D-20A-20D- RHN03D-33A-20D- RHN05D-20B-20D- RHN05D-33B-20D- RHN08D-20C-20D- 7 ½ RHN08D-33C-20D- RHN10D-20C-20D- RHN10D-33C-20D- RHN15U-28D-12DD- 10.1 RHN15U-46D-12DD- RHN15D-20D-16D- 12.0 RHN15D-33D-16D- RHN20D-20D-16D- 12.0 RHN20D-33D-16D- *Refer to Section 5.6 for inspection dimensions and limits. **Product codes represent deck/base mounted hoists (except RHN15U), but hook dimensions also apply to ultra-low trolley hoists.
  • Page 15 Table 2-10 Deck Mounted Hoist Attachment Point Dimensions (2-10 ton) Capacity Product Code* Deck/Base Mounted (Tons) (in) (in) RHN02D-20A-20D- 40.9 24.2 RHN02D-33A-20D- 52.5 35.8 RHN03D-20A-20D- 40.9 24.2 RHN03D-33A-20D- 52.5 35.8 RHN05D-20B-20D- 41.3 24.2 RHN05D-33B-20D- 52.9 35.8 RHN08D-20C-20D- 48.0 26.8 7 1/2 RHN08D-33C-20D-...
  • Page 16 Table 2-11 Deck Mounted Hoist Attachment Point Dimensions (15 & 20 ton) Capacity Product Code* Deck/Base Mounted (Tons) (in) (in) (in) RHN15D-20D-16D- 54.4 33.7 43.7 RHN15D-33D-16D- 66.6 45.9 RHN20D-20D-16D- 54.4 33.7 43.7 RHN20D-33D-16D- 66.6 45.9 Notes: *See Section 2.1.1 for place holder  designation *5 –...
  • Page 17 Table 2-12 Reaction Forces at Rated Load, Deck Mounted Moment*, Capacity Product Code (Tons) (lbs) (lbs) (lbs) (lbs) (lbs) (lbs) (lbs) (lbs) (ft-lbs) RHN02D-20A-20D- 1817 1902 1292 232* RHN02D-33A-20D- 1950 2149 1122 RHN03D-20A-20D- 2700 3043 1038 2067 372* RHN03D-33A-20D- 2906 3439 1795 RHN05D-20B-20D-...
  • Page 18 Table 2-13 Wheel Pair Reaction Forces at Rated Load, Ultra-Low Headroom Monorail Trolley Capacity Product Code* (Tons) (lbs) (lbs) RHN02U-20A-20DD- 2985 2939 RHN02U-33A-20DD- 3632 2411 RHN03U-20A-20DD- 4292 4285 RHN03U-33A-20DD- 5253 3487 RHN05U-20B-20DD- 6629 7288 RHN05U-33B-20DD- 7167 6675 RHN08D-20C-20DD- 9102 12320 7 1/2 RHN08U-33C-20DD-...
  • Page 19 Table 2-14 Trolley Wheel Dimensions Maximum Wheel Flange Dia. Capacity Thickness Product Code ∅ D (Tons) (in) (in) (in) (in) (in) (in) (in) (in) (in) (ft) (in) (in) RHN02U-20A-20DD- 37.4* 0.96 (0.6)** RHN02U-33A-20DD- 56.8* RHN03U-20A-20DD- 37.4* 0.96 (0.6)** RHN03U-33A-20DD- 56.8* RHN05U-20B-20DD-...

  • Page 20: Pre-Operational Procedures

    Pre-operational Procedures General Information 3.1.1 When the RHN trolley hoist or deck mounted hoist is incorporated into lifting systems utilizing other equipment, follow and complete all pre-operational procedures and instructions provided with the equipment. Special wiring considerations must also be taken to complete the integration of the RHN trolley hoist or deck mounted hoist into the system.

  • Page 21: Mounting Location

    Figure 3-2 Lift Point for Deck Mount Figure 3-3 Lift Point for Trolley Hoist Mounting Location  3.3.1 Prior to mounting the RHN deck mounted hoist, ensure that the substructure is adequate and capable of withstanding the forces generated by the hoist and the load. Therefore, the substructure must be torsion resistant and level (See Table 2-12 for more details).

  • Page 22: Assembly, Adjustments And Mounting

    Assembly, Adjustments and Mounting  When installing the trolley hoist on a beam, ALWAYS raise the hoist into position with the trolley assembled together and securely attached to a pallet. Raise the trolley hoist with a forklift, lifting platform, or other similar means. NEVER use slings to raise and install the trolley hoist onto the beam (see Figure 3-4).
  • Page 23 b. With the nuts (2) loosened enough to allow the trolley frame to move, slide the trolley motor side of the hoist outward or inward to meet the desired flange width. Tighten nuts (2) with a torque wrench, to 155 ft lbs (210 Nm). (See Figure 3-6 and Figure 3-11.) 7) Installing the Drive Shaft a.
  • Page 24 Figure 3-5 Lift Point for Trolley Hoist Figure 3-4 Lift Point for Deck Mount Figure 3-6 Trolley Hoist Clearances 2 Ton – 10 Ton Figure 3-7 Trolley Hoist Clearances Table 3-1 Trolley Clearances and Wheel Diameters Wheel Diameter Hoist RHN02 3 1/8 B+2 5/8 B+67...
  • Page 25 Figure 3-8 Figure 3-9 Table 3-2 Drive Shaft Length and Positions for Fig 3-8, 3-9 and 3-11 Drive Shaft Beam Flange Width Hoist Shaft Length Snap Ring in. (mm) “L” (mm) Position “S” 3.25-5.71 (82-145) 15.35 (390) 5.75-7.68 (146-195) 7.72-9.84 (196-250) RHN02 19.49 (495) 9.88-12.05 (251-306)
  • Page 26 Table 3-3 L3 and L4 Dimensions from Fig 3-8 and 3-9 Hoist L3+/- 2 in. (mm) L4+/-2 in. (mm) RHN02, RHN03, 3.8 (96.4) 1.82 (46.4) RHN05 RHN08, RHN10 4.9 (124.6) 1.82 (46.4) RHN15 Figure 3-11 Figure 3-11 Trolley Hoist Clearances 15 Ton...

  • Page 27: Electrical Connections

    Electrical Connections  3.5.1 Ensure that the voltage of the electric power supply is proper for the trolley hoist.  3.5.2 Do NOT apply electronic soft-start control or voltage varying controls to the RHN lifting or traversing motors. Use of such devices may cause the motor brake and other electrical components to malfunction.

  • Page 28: Pendant Installation

    Pendant Installation 1) Refer to Figure 3-14, Figure 3-15 and the wiring diagram and the interconnection diagram provided with the Hoist. 2) Remove Control Cover. 3) Loosen the cable fitting located on the lower side of the electrical enclosure and insert the Pendant Cable.

  • Page 29: Rpu Load Monitor Device

    RPU Load Monitor Device The RHN hoist is equipped with the RPU Load Monitor Device. The RPU version (SLE21 or SLE22) is located on the front cover of the RPU unit. The main function of this device is to evaluate the load conditions of the hoist (overload protection, temperature monitoring of the hoist and trolley motors, and displaying the operating hours of the hoist.

  • Page 30: 3.8 Hoist Limit Switches And Adjustment

    Figure 3-16 3.8 Hoist Limit Switches and Adjustment The RHN wire rope hoist is equipped with a geared limit switch in the hoist control panel box. The limit switch is equipped with four switches, all of which are utilized for standard hoist functions. The four limit switch positions are as follows: S1 (Upper Safety Limit), S2 (Lower Limit), S3 (Upper Limit), and S4 (Speed Transition Limit).
  • Page 31 S4 ↓ ↓ location and the switch on the geared limit is no long activated. The hoist high speed function is now enabled and will function if high speed if desired by the operator. S2 ↓ (Lower Geared Limit): When the S2 ↓ switch position is activated, hook travel is disabled in the down direction.
  • Page 32 3) The upper geared limit switch S3 ↑ should activate before the BLS ↑ limit switch. If this is not the case, reset the S3 ↑ limit switch according to Section 3.8.7 4) Observe that the distance between the top of the hook block and the next obstacle is greater than 3.5”.
  • Page 33  Turning to the right: switching point is moved “upwards”. 4) Adjusting the gear limit switch  All the cam discs can be moved together with the aid of the black setscrew (SO), Figure 3-21. The settings of the individual contacts relative to one another remain unchanged. The gear ratio inside the limit switch is very high and in some instances it might require many revolutions of the set screws to adjust the proper position.

  • Page 34: Pre-Operational Checks And Trial Operation

     Lower bottom hook block to desired hook position, if necessary turn setscrew (S2) to the left before hand.  Turn setscrew (S2) to the right until contact S2 switched audibly  Check disconnect point Figure 3-21 3.8.8 Servicing limit switch ...
  • Page 35 3.9.3 Confirm proper operation:  Before operating read and become familiar with Section 4 – Operation.  Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and Maintenance requirements of ANSI/ASME B30.16.  Before operating ensure that nothing will interfere with the full range of the hoist’s (and trolley’s) operation.

  • Page 36: Operation

    Operation Introduction  DO NOT WALK UNDER A SUSPENDED LOAD  HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL; THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.

  • Page 37: Shall's And Shall Not's For Operation

    The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features, but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of activating the hoist’s controls.

  • Page 38: Hoist And Trolley Controls

     Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury, or property damage. To avoid such a potentially hazardous situation, THE OPERATOR SHALL: • Maintain a firm footing or be otherwise secured •...

  • Page 39: Inspection

    Inspection General 5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16 and pertain to the inspection procedure below. Designated Person – a person selected or assigned by the employer or employer’s representative as being competent to perform the specific duties.

  • Page 40: Frequent Inspection

    5.2.4 PERIODIC Inspection – visual inspection by a designated person with intervals per the following criteria: Table 5-2 Periodic Inspection Intervals Service Hoist and Trolley Interval Rope Inspection Interval Normal Yearly Service 1) At Least monthly (per OSHA), AND Heavy 2) Determined by a qualified person and based Semiannually Service...

  • Page 41: Periodic Inspection

    Periodic Inspection 5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-4, “Periodic Inspection.” A designated person shall make evaluation and resolution of the results of PERIODIC Inspections such that the hoist is maintained in safe working condition. 5.4.2 For inspections where load suspension parts of the hoist/trolley are disassembled, a load test per ANSI/ASME B30.16 must be performed on the hoist/trolley after it is re-assembled and prior to its return to service.

  • Page 42: Inspection Records

    Inspection Records 5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where they are available to personnel involved with the inspection, maintenance, or operation of the hoist/trolley. 5.6.2 A long-range rope inspection program should be established and should include records of examination of ropes removed from service so a relationship can be established between visual observation and actual...
  • Page 43 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued) Item Method Criteria Action Hook Block – Visual, Function Sheave(s) should be free of significant wear. Clean/lubricate, or Sheave(s) and Sheave surfaces should be free of nicks, gouges, replace as required. Shaft dirt and grime.
  • Page 44 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued) Item Method Criteria Action  The full length of the Wire Rope must be inspected for rope diameter, broken strands or wires, and condition. The rope must be free of load for testing to detect any broken wires when bending the rope by hand (especially by radius of rope sheeve).
  • Page 45 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued) Item Method Criteria Action  Run the hoist into the highest and lowest Wire Rope - Visual Replace as hook positions without load. Twisting required.  If any twisting is detected , untwist the rope immediately.
  • Page 46 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued) Item Method Criteria Action Pendant - Visual Pendant housing should be free of cracks and Replace Housing mating surfaces of parts should seal without gaps. Pendant - Wiring Visual Wire connections to switches in pendant should Tighten or repair not be loose or damaged.
  • Page 47 Table 5-7 Wire Rope Wear Dimensions Maximum Allowable Number of Broken Wires Rope Diameter For 6xDia. Length For 30xDia. Length Hoist Capacity Rope (tons) Diameter Standard Discard Length Length Broken Broken (mm) in. (mm) in. (mm) (mm) (mm) (in) Wires Wires (D/U) RHN02...
  • Page 48 Table 5-8 - Hoist Motor Brake Screw Hoist Capacity Code Motor Type max. Torque in. (mm) in. (mm) ft-lbs (Nm) RHN02(D/U) Dual speed .031 (0.8) .98 (25) 6.6 (9) RHN03(D/U) Dual speed .031 (0.8) .98 (25) 6.6 (9) RHN05(D/U) Dual speed .035 (0.9) .98 (25) 6.6 (9)
  • Page 49 Table 5-9 Rope Sheave Dimensions Diameter t min h max h new Part Number (mm) in. (mm) in. (mm) in. (mm) RHN0032 0.16 (4) 0.55 (14) 0.47 (12) RHN0118 0.16 (4) 0.75 (19) 0.65 (16.5) RHN0191 0.22 (5.5) 0.94 (24) 0.83 (21) RHN0327 0.22 (5.5)
  • Page 50 Table 5-10 Wheel Dimensions Nominal value Limit for wear Hoist Capacity Fig. Code in. (mm) in. (mm) in. (mm) in. (mm) RHN02 3.15 (80) 1.08 (27.5) 2.99 (76) 1.16 (29.5) RHN03 RHN05 3.94 (100) 1.30 (33) 3.74 (95) 1.38 (35) 1.75 (44.5) 1.85 (47) RHN08...
  • Page 51 Table 5-11- Travel Motor Brake Hoist Screw Motor Speed Capacity Motor Type min. max. Torque (fpm) in. (mm) Code in. (mm) in. (mm) ft-lbs (Nm) RHN02U Dual speed 80/20 .008 (0.2) .079 (2.0) .22 (5.7) 2.2 (3) RHN03U Dual speed 80/20 .008 (0.2) .079 (2.0)

  • Page 52: Maintenance & Handling

    Maintenance and Handling Hour Meter The RHN Hoist is equipped with a Counter, located on the face of the RPU Load Monitor Device. This counter registers and displays the operating hours of the hoist (See Figure 6-1). For the SLE21, the standard hour count is for high speed only.
  • Page 53 Table 6-1 Quantity of Lubricant Type of Lubrication Point Characteristics, Makes Oil - US quarts (ml) Lubricant Grease - Ounces (g) 1 Viscosity: 460 /s/40°C (220/s/40°C), pour point: -20°C (- RHN02, RHN03 1.7 (1500) 40°C) flash point: +265°C (+320°C), e.g.: Fuchs Renolin CLP 460 , Aral Degol BG 460,BP Energol GR-XP 460, Esso Spartan EP 460, Mobil Gear 634, Tribol 1100/460,...

  • Page 54: Hoist Motor Brake

    Hoist Motor Brake 6.3.1 To keep your hoist working in optimum condition and prevent possible down time, it is recommended to check your motor brake at regular intervals. Intervals must be adapted in accordance with the application.  6.3.2 Before proceeding, ensure that the electrical supply for the hoist or trolley has been de-energized (disconnected).
  • Page 55 Figure 6-2 Figure 6-1...

  • Page 56: Trolley Motor Brake

    6.3.5 Motor Brake Re-assembly – Reassemble the parts in reverse order of removal. Ensure that the check hole for measuring the air gap is underneath. Observe tightening torques in Table 5-8. Trolley Motor Brake 6.4.1 To keep your hoist working in optimum condition and prevent possible down time, it is recommended to check your motor brake at regular intervals.

  • Page 57: Wire Rope

     6.5.2 Be certain that the replacement wire rope is obtained from Harrington Hoists, Inc. and is the correct wire rope for the hoist. See factory certificate for part number of rope. Rope must be replaced as required by DIN 15020, FEM 9.661 and ISO 4309. If the wire rope is being replaced due to...
  • Page 58 6.5.3 After commissioning a new wire rope hoist, or after replacing the rope, the rope of multi-fall hoists may twist. This can be seen from the bottom hook block turning, particularly when unloaded.  Twisting in the rope prejudices safety and service life. Remove any twists! Regularly inspect the rope for twisting and follow the procedure in Table 5-5 “Wire Rope-Twisting”...
  • Page 59 Figure 6-5 Fig 6-6 Figure 6-7 Figure 6-8 6.5.5 Wire Rope Installation/Rope Guide Installation  The hoist must be properly powered and operational in order to perform the following procedures.  When replacing Wire Rope, check for wear on mating parts, i.e. Drum, Sheaves, Hook Block Sheaves, and replace if necessary.
  • Page 60 Figure 6-9 7) Press the “UP” button on the Pendant to wind the Wire Rope onto the Drum. Tightly wind about 5-10 turns onto the drum (see Figure 6-8). Let the rope run through a greased rag. See Section 6.1 for grease type.
  • Page 61 Figure 6-10 Figure 6-11 Figure 6-12 Figure 6-14 Figure 6-15 Figure 6-13 10) Carry out again all the sequences described in Section 6.6 “Reeving and Adjustments”. Lubricate the Wire Rope, the Rope Guide and Drum (see Section 6.2). 11) Retighten clamping plates. Torque the Screws to the value shown in Table 6-1 for your hoist (see Figure...

  • Page 62: Reeving And Anchorage

    Reeving and Anchorage 6.6.1 Reeving the bottom block Use a pliers to hold the rope securely. 1. The hoist must be energized in order to complete the reeving of the rope. Take extreme caution while performing this operation. Lay out the end of the rope that is not wound on the drum. Let this end hang freely. 3.
  • Page 63 Table 6-2 Anchorage Specifications Rope Clamp Deck Mount Rope Wedge Torque Setting Hoist Projection “x” ft lbs (Nm) RHN02 7.4 (10.0) RHN03 6 mm RHN05 14.8 (20.0) RHN08 29.7 (40.0) 15 mm RHN10 RHN15 70.5 (95.0) Rope Clamp Trolley Rope Wedge Torque Setting Hoist Projection “x”...

  • Page 64: Storage

    Anchorage Configurations (Continued) Table 6-3 RHN02, RHN03,RHN05, RHN08, RHN10 Trolley Hoist “a” and “b” dimensions (mm) Hoist Model RHN02 RHN03 RHN05 RHN08 RHN10 Figure 6-23 RHN15 11. Operate the hoist several times up and down (without a load) for the entire length of the lift. 12.

  • Page 65: Troubleshooting

    Troubleshooting  HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN COMPONENTS. Before performing ANY troubleshooting on the equipment, de-energize the supply of electricity to the equipment, and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection - Lockout/Tagout of Energy Sources.”...
  • Page 66 Table 7-1 Troubleshooting Guide Symptom Cause Remedy Check circuit for loose connections. Check down limit switch for Down circuit open malfunction. Broken conductor in Check the continuity for each conductor in the cable. If one is pendant cord broken, replace entire cable. Faulty magnetic Check coils for open or short circuit.
  • Page 67 Table 7-1 Troubleshooting Guide Symptom Cause Remedy Wrong voltage or Check voltage and frequency of power supply against the rating frequency on the nameplate on the motor. Brake drags Check motor brake adjustment for proper clearance. Overheating Above an ambient temperature of 104°F, the frequency of hoist Extreme external operation must be reduced to avoid overheating of the motor.
  • Page 68 • Check voltage (terminal 6) System error • Switch RPU off/on • Replace RPU • Check voltage (terminal 6) No control voltage, faulty fuse, faulty • Switch RPU off/on Load Monitor • Replace RPU...
  • Page 69 This Page Intentionally Left Blank...

  • Page 70: Warranty

    Warranty All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment by Harrington for the following periods: Manual Hoists, Trolleys, & Beam Clamps – 2 years NER2/ER2 Hoists Enhanced Features Models – 3 Years (N)ER030L(D), All Other Electric and Air Hoists, Trolleys, Crane Components –...

  • Page 71: Parts List

    Parts List When ordering Parts, please provide the Hoist product number and serial number located on the Hoist nameplate (see fig. below). Reminder: Per Sections 1.1 3.9.1 to aid in ordering Parts and Product Support, record the Hoist product number and serial number in the space provided on the cover of this manual. The parts list is arranged into the following sections: Section Page...

  • Page 72: Hoist Motor Parts

    Hoist Motor Parts RHN02, RHN03, RHN05, RHN08, RHN10, RHN15, RHN20 Figure 9-1-1 Hoist Motor Parts (Dual Speed)
  • Page 73 9.1 Hoist Motor Parts Parts Figure No. Part Name RHN02 RHN03 RHN05 RHN08 RHN10 RHN15U RHN15D RHN20D Hoist 1V, 2V RHN0702 RHN0705 RHN0708 RHN0711 RHN0714 HOIST MOTOR, Dual Speed RHN0356 RHN0366 RHN0371 RHN0381 RHN0382 RHN0703 RHN0706 RHN0709 RHN0712 RHN0715 RHN0358 RHN0368 RHN0373 RHN0384...

  • Page 74: Gearing Parts

    Gearing Parts RHN02, RHN03, RHN05, RHN08, RHN10 Figure 9-2-1 Gearing Parts...
  • Page 75 9.2 Gearing Parts Parts Figure Part Name RHN02 RHN03 RHN05 RHN08 RHN10 Hoist 2-10 Ton Gear Assembly, Standard RHN0304 RHN0306 RHN0308 Cover RHN0001 RHN0085 RHN0146 Seal RHN0002 RHN0086 RHN0147 Socket head cap screw 9691201 Lock washer 9012709 End cap RHN0003 RHN0045 RHN0132 End cap...
  • Page 76 9.2 Gearing Parts RHN15, RHN20 Figure 9-2-2 Gearing Parts...
  • Page 77 9.2 Gearing Parts Parts Figure No. Part Name RHN15U RHN15D RHN20D Hoist GEAR BOX ASSEMBLY RHN0310 RHN0312 Gear box RHN0223 Gear cap RHN0224 Seal RHN0225 Socket head cap screw 90912124 Lock washer 9098511 Dowel pin RHN0226 Gear wheel RHN0227 Retainer ring 9047192 Drive shaft RHN0228...

  • Page 78: Rope Drum Parts

    Rope Drum Parts RHN02, RHN03, RHN05, RHN08, RHN10 Figure 9-3-1 Rope Drum Parts...
  • Page 79 9.3 Rope Drum Parts Parts Figure Part Name RHN02 RHN03 RHN05D RHN05U RHN08 RHN10 Hoist Rope Drum – 20 ft. lift RHN0005 RHN0090 RHN0151 Rope Drum – 33 ft. lift RHN0006 RHN0091 RHN0152 Clamping Plate RHN0007 RHN0092 RHN0155 Socket head cap screw 9691202 9091204 Lock washer...
  • Page 80 9.3 Rope Drum Parts RHN15, RHN20 Figure 9-3-2 Rope Drum Parts...
  • Page 81 9.3 Rope Drum Parts Parts Figure Part Name RHN15U RHN15D RHN20D Hoist Rope Drum – 20ft lift (*28 ft. lift) RHN0317* RHN0238 Rope Drum – 33ft lift (*46 ft. lift) RHN0318* RHN0239 Clamping Plate RHN0319 RHN0240 Socket head cap screw 9691207 90912142 Lock washer...

  • Page 82: Rope Suspension Parts

    Rope Suspension Parts RHN02, RHN03, RHN05, RHN08, RHN10 Figure 9-4-1 Rope Suspension Parts (Deck/Base Mounted)
  • Page 83 9.4 Rope Suspension Parts Parts Figure Part Name RHN02 RHN03 RHN05 RHN08 RHN10 Hoist Clamp RHN0024 RHN0110 RHN0173 Wire rope clamp RHN0025 RHN0111 RHN0174 Suspension traverse (20 ft lift), Deck Mounted RHN0026 Suspension traverse (33 ft lift), Deck Mounted RHN0027 Suspension traverse (20 ft lift), Deck Mounted RHN0112 Suspension traverse (33 ft lift), Deck Mounted...
  • Page 84 9.4 Rope Suspension Parts RHN02, RHN03, RHN05, RHN08, RHN10 Figure 9-4-2 Rope Suspension Parts (Trolley)
  • Page 85 9.4 Rope Suspension Parts Parts Figure Part Name RHN02 RHN03 RHN05 RHN08 RHN10 Hoist Suspension, 4/1 RHN0033 Suspension, 4/1 RHN0119 Suspension, 4/1 RHN0187 Deflection cross bar RHN0035 RHN0121 RHN0189 Rope pulley RHN0032 RHN0118 RHN0191 Bushing RHN0034 RHN0120 RHN0186 Load sensor assembly RHN0037 RHN0123 RHN0194...
  • Page 86 9.4 Rope Suspension Parts RHN15U, RHN15D, RHN20D Figure 9-4-3 Rope Suspension Parts...
  • Page 87 9.4 Rope Suspension Parts Figure Parts Per Part Name RHN15U RHN15D RHN20D Hoist Clamp RHN0324 RHN0253 Wire rope clamp RHN0329 RHN0254 Load sensor assembly RHN0332 RHN0255 Load sensor (SLE21 ONLY) RHN0559 Load sensor (SLE22 and SLE21 RHN0569 Rope suspension RHN0334 RHN0257 Bearing pedestal RHN0325...

  • Page 88: Hook Block Parts

    Hook Block Parts RHN02, RHN03, RHN05, RHN08, RHN10 Figure 9-5-1 Hook Parts...
  • Page 89 9.5 Hook Block Parts Parts Figure Part Name RHN02 RHN03 RHN05 RHN08 RHN10 Hoist 2-10 Ton Hook Block RHN0053 RHN0128 RHN0197 Load hook RHN0054 RHN0130 RHN0201 End cap RHN0057 RHN0132 Rope pulley RHN0032 RHN0118 RHN0191 Protection hood RHN0059 RHN0133 RHN0198 Protection hood RHN0060 RHN0134...
  • Page 90 9.5 Hook Block Parts RHN15D, RHN20D Figure 9-5-2 Hook Parts...
  • Page 91 9.5 Hook Block Parts Parts Figure No. Part Name RHN15 RHN20 Hoist RHN15D and RHN20D Bottom Hook Block RHN0271 Side cheek RHN0272 Protection hood RHN0273 Rope pulley RHN0260 Locking ring RHN0275 Grooved ball bearing 9001225 Axle RHN0276 Retaining disc RHN0277 Socket head cap screw 90912112 Spring washer...
  • Page 92 9.5 Hook Block Parts RHN15U Figure 9-5-3 Hook Parts...
  • Page 93 9.5 Hook Block Parts Parts Figure No. Part Name RHN15U Hoist RHN15U Bottom Hook Block RHN0335 Side cheek RHN0336 Protection hood RHN0337 Rope pulley RHN0327 Grooved ball bearing 9000612 Axle RHN0338 Adjusting washer 9098807 Joining element RHN0340 Joining element RHN0341 RHN0342 Locking ring 9047193...

  • Page 94: Terminal Box Parts

    Terminal Box Parts RHN02, RHN03, RHN05, RHN08, RHN10, RHN15, RHN20 Figure 9-6-1 Terminal Box Parts...
  • Page 95 9.6 Terminal Box Parts Parts Figure Part Name RHN02 RHN03 RHN05 RHN08 RHN10 RHN15 RHN20 Hoist Terminal box RHN0065 RHN0205 RHN0287 Sealing ring RHN0066 RHN0206 RHN0288 Socket head cap screw 9093307 9091274 (*Qty=6) 9091273(*Qty=8) Round sealing ring RHN0207 RHN0289 Seal RHN0067 RHN0208 RHN0290...
  • Page 96 9.6 Terminal Box Parts RHN02, RHN03 RHN02, RHN03 Figure 9-6-2a Terminal Box Layout – 208V, 230V Figure 9-6-2b Terminal Box Layout – 460V, 575V...
  • Page 97 9.6 Terminal Box Parts RHN02, RHN03 Component Parts Per Part Name Hoist 208, 230V 460, 575V RHN0500 RHN0500 RPU Overload Device (SLE21) A275 RHN0575 RHN0575 RPU Overload Device (SLE22) RHN0501 RHN0501 Fuse Holder F41-F43 RHN0529 RHN0502 Fuse Link RHN0503 RHN0503 Rectifier RHN0519 RHN0506...
  • Page 98 9.6 Terminal Box Parts RHN05 RHN05 Figure 9-6-3a Terminal Box Layout – 208V, 230V Figure 9-6-3b Terminal Box Layout – 460V, 575V...
  • Page 99 9.6 Terminal Box Parts RHN05 Parts Component Part Name 208, 230V 460, 575V Hoist RPU Overload Device (SLE21) RHN0500 RHN0500 A275 RPU Overload Device (SLE22) RHN0575 RHN0575 Fuse Holder RHN0501 RHN0501 F41-F43 Fuse Link RHN0529 RHN0502 Rectifier RHN0503 RHN0503 Contactor RHN0519 RHN0506 Mainline...
  • Page 100 9.6 Terminal Box Parts RHN08, RHN10 RHN08, RHN10 Figure 9-6-4b Terminal Box Layout – 460V, 575V Figure 9-6-4a Terminal Box Layout – 208V, 230V...
  • Page 101 9.6 Terminal Box Parts Parts RHN08, RHN10 Component Part Name 208, 230V 460, 575V Hoist RPU Overload Device (SLE21) RHN0500 RHN0500 A275 RPU Overload Device (SLE22) RHN0575 RHN0575 Fuse Holder RHN0501 RHN0501 F41-F43 Fuse Link RHN0529 RHN0502 Fuse Holder RHN0501 RHN0501 F101-F102 Fuse Link...
  • Page 102 9.6 Terminal Box Parts RHN15U RHN15U Figure 9-6-5a Terminal Box Layout – 208V, 230V Figure 9-6-5b Terminal Box Layout – 460V, 575V...
  • Page 103 9.6 Terminal Box Parts Parts RHN15U Component Part Name 208, 230V 460, 575V Hoist RPU Overload Device (SLE21) RHN0500 RHN0500 A275 RPU Overload Device (SLE22) RHN0575 RHN0575 Fuse Holder RHN0501 RHN0501 F41-F43 Fuse Link RHN0529 RHN0529 Fuse Holder RHN0501 RHN0501 F101-F102 Fuse Link RHN0541...
  • Page 104 9.6 Terminal Box Parts RHN15D, RHN20D Figure 9-6-6 Terminal Box Layout – 460V, 575V...
  • Page 105 9.6 Terminal Box Parts Parts Component Part Name RHN15D, RHN20D Hoist RHN0500 RPU Overload Device (SLE21) A275 RHN0575 RPU Overload Device (SLE22) RHN0501 Fuse Holder F41-F43 RHN0529 Fuse Link RHN0501 F101-F102 Fuse Holder RHN0502 F101-F102 Fuse Link RHN0504 Rectifier RHN0536 Contactor, Mainline RHN0536...

  • Page 106: Trolley Parts

    Trolley Parts RHN02, RHN03, RHN05, RHN08, RHN10, RHN15 Figure 9-7-1 Trolley Parts...
  • Page 107 9.7 Trolley Parts Parts Figure Part Name RHN02 RHN03 RHN05 RHN08 RHN10 RHN15 Hoist Wheel, Drive RHN0072 RHN0138 RHN0213 RHN0295 Snap ring, external 9047120 9047130 9047140 9047165 Wheel, Non Drive RHN0073 RHN0139 RHN0214 RHN0296 Snap ring, external 9047120 9047130 9047140 9047165 Wheel cover RHN0074...

  • Page 108: Trolley Motor & Gear Box Assembly Parts

    Trolley Motor & Gear Box Assembly Parts RHN02, RHN03, RHN05, RHN08, RHN10, RHN15U Trolley Motor Trolley Gear Box Figure 9-8-1 Trolley Motor & Gear Box Assembly (Dual Speed-80/20 fpm)
  • Page 109 9.8 Trolley Motor & Gear Box Assembly Parts Parts Figure No. Part Name RHN02 RHN03 RHN05 RHN08 RHN10 RHN15 Hoist RHN0725 RHN0728 RHN0731 RHN0726 RHN0729 RHN0732 TROLLEY MOTOR & GEAR BOX ASSEMBLY DUAL SPEED – 80/20 fpm RHN0425 RHN0426 RHN0427 RHN0727 RHN0730 RHN0733...
  • Page 110 NOTES...
  • Page 111 NOTES...
  • Page 112 For Sales and Product Support in the U.S., contact: www.harringtonhoists.com Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona Rd. No. 103 Manheim, PA 17545-1703 Corona, CA 92880-6973 Phone: 717-665-2000 Phone: 951-279-7100 Toll Free: 800-233-3010...

This manual is also suitable for:

Rhn02d-33a-20d seriesRhn03d-20a-20d seriesRhn03d-33a-20d seriesRhn05d-20b-20d seriesRhn05d-33b-20d seriesRhn08d-20c-20d series ... Show all

Table of Contents