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Blue Diamond 403125 Operator's & Parts Manual

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HD Spindle Cutter
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OPERATOR & PARTS
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Summary of Contents for Blue Diamond 403125

  • Page 1 HD Spindle Cutter Lift & Pull Type OPERATOR & PARTS MANUAL...
  • Page 2 Table of Contents Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 3 1.2 Safe Operation WARNING Read And Understand Manual 403130 HD Spindle Cutter Blue Diamond Blue Diamond 1.3 Safety Shields 403125 403129 403127 403130 WARNING Cutting or Entanglement Hazard Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 4 1.8 Disposal of Equipment at End of Useful Life 1.6 Serial Number Location (Typical) Blue Diamond 1.9 Unanswered Questions Blue Diamond Attachments 4512 Anderson Rd, Knoxville, TN 37918 Phone: (888) 376-7027 Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters...
  • Page 5 2. Safety 2.1 General 2.2 Safety Alert Symbols DANGER WARNING Blue Diamond Attachments 4512 Anderson Rd, Knoxville, TN 37918 Phone: (888) 376-7027 CAUTION WARNING NOTICE Indicates that equipment or property damage can result if instructions are not followed. Blue Diamond...
  • Page 6 THINK SAFETY! Think safety Crush hazard (chock wheels) Transmission in park Crush hazard (foot) Use proper support Defective or broken part Use proper tools Entanglement hazard Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 7 Stay Clear Impaired User Hazard Crush Hazard Falling Hazard WARNING No Unauthorized Modi cations Read and Understand Manual Blue Diamond Damaged Parts Hazard Thrown Objects Hazard Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...

  • Page 8: Personal Protection Equipment

    First Aid Kit Personal Protection Equipment Fire Extinguisher Think SAFETY! THINK SAFETY! Work SAFELY! 2.5 Training Ear Protection Hearing Loss 2.6 OSHA Training Requirements Crush Hazard Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 9 2.7 Federal Laws and Regulations IMPORTANT FEDERAL LAWS AND REGULATIONS Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 10 2.8 Sign-Off Form Blue Diamond Attachments Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 11 2.9 Operation 2.10 Transporting 2.11 Storage 2.12 Maintenance Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 12 3. SAFETY SIGNS AND INSTRUCTIONAL LABELS 3.1 General Information 3.2 How to Install Replacement Safety Signs Think SAFETY! THINK SAFETY! Work SAFELY! SAFETY INSTRUCTIONS Safety Signs and Instructional Labels Blue Diamond Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 13 3.3 Safety Sign Locations Item Type Description Qty. Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 14 Support mower securely before working beneath unit. • • Transport with clean reflectors, SMV and working lights as required by federal, state, and local laws. Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 15 WARNING NO RIDERS Serial Number 0010001 MADE IN THE USA WITH U.S. & IMPORTED PARTS Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 16 4. Nomenclature 4.1 Description and Intended Use 4.1.1 Owner/Operator Manual Storage Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 17 4.2 Nomenclature Item Description Qty. Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 18 5. Assembly 5.1 Tools Required Tools Required 5.2 Assembly Procedure Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 19 Lift & Pull Type HD Spindle Blue Diamond Attachments Cutters December 2020 (888) 376-7027...
  • Page 20 WARNING Crush Hazard Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 21 Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 22 5.3 Installation and Removal of Driveline 5.4 Checking the Driveline Length to Tractor PTO WARNING Entanglement Hazard 5.5 Shortening the Driveline Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 23 Blue Diamond Blue Diamond Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...

  • Page 24: Operation

    6.1 User Safety Training 6.2 Tractor Requirements WARNING Roll Away Hazard STOP WARNING SAFETY Tractor Owner/Operator Manual INSTRUCTIONS Train Unfamiliar Users THINK SAFETY! 6.2.1 Tractor Requirements and Capabilities Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 25 Recommended Lifting Capacity (Min.) Min. HP 403125 403127 1480 403129 1250 6.2.6 Power Take-Off (PTO) 6.2.3 ROPS and Seat Belt WARNING Rollover Hazard 6.2.4 3-Point Hitch Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 26 6.3 Attaching to Tractor 6.4 Detaching from Tractor WARNING Crush Hazard Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 27 6.5 Setting the Rotary Cutter 6.5.1 Setting the Cutting Height 6.6 Tire and Wheel Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 28 6.7 Initial Setup Checklist ✔ ✔ Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 29 6.8 Machine Break-In 6.9 Pre-Operation Checklist ✔ 6.10 Operation Checklist Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 30 Crush Hazard Thrown Object Hazard Thrown Object Hazard Stay Clear Cutter Blade Contact Hazard (hand) Cutter Blade Contact Hazard (foot) SAFETY INSTRUCTIONS Fire Hazard Fire Extinguisher Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 31 6.12 Optional Chain Shielding Blue Diamond 6.13 Right of Way (Roadway) Mowing Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 32 Operating the Tractor THINK SAFETY! Clear Vision Fall and Crush Hazard Hitch Attachment Maximum Transporting Speed Working Taillights Visibility Additional Lighting Regulations Hazard Flashers Right-of-Way Rollover Protection Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...

  • Page 33: Crush Hazard

    8.3 Removing From Storage CAUTION Personal Injury Hazard Crush Hazard NOTICE To prevent damage to the rotary cutter, store it in a dry, level area. 8.2 Placing In Storage Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...

  • Page 34: Service And Maintenance

    Safety Equipment Disconnect Driveline Clean Work Area Damaged Parts Hazard Use the Right Tools No Unauthorized Modi cations Proper Suppor Crush Hazard Good Working Condition Replacement Parts Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 35 9.2 Greasing 9.4 Gearbox Lubrication 9.5 Blade Servicing 9.5.1 Blade Removal 9.3 Driveline Lubrication 9.5.2 Blade Installation Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...

  • Page 36: Projectile Hazard

    Cutting edge Cutting edge TI-00133 1/16” MAINTAIN CORNER TI-00064 WARNING Projectile Hazard 1/2” MAXIMUM ORIGINAL BLADE EDGE TI-00063 9.6 Blade Carrier Removal 9.8 Slip Clutch Operational Check Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 37 Personal Injury Hazard CHART NOTICE Anyone performing a welding repair should be certi ed in accordance to the American Welding Society (AWS) TI-00102 standards. CLUTCH SPRING LENGTH CHART Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 38 9.12 Service Record Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...

  • Page 39: Troubleshooting

    10. Troubleshooting Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 40 Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...

  • Page 41: Specifications

    11. Specifi cations 403125 403127 403129 or II 1250 1480 1575 Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 42 11.1 Bolt Torque WARNING 11.1.1 Standard Torque Values 3 Radial Lines 6 Radial Lines No Marking Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...

  • Page 43: Warranty

    12. Warranty Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 44 13. Parts Blue Diamond Attachments Blue Diamond HD 13.1 Hitch Assembly Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 45 13.2 Deck Assembly 403125 403127 ,403129 ,403130 403125, 403127, 403129 403130 403125, 403127, 403129 403130 403125, 403127, 403129 403130 403125, 403127, 403129 403130 403125, 403127, 403129 403130 Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 46 13.3 Tailwheel Assembly Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 47 13.4 Driveline Assembly Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 48 13.5 Driveline Detail 25 26 23 24 A - A B - B TI-00201 Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 49 13.6 Cutter Drive System Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 50 13.7 Center Tee Gearbox Detail TI-00200 Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 51 13.8 Outboard Gearbox Detail TI-00199 Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 52 13.9 Blade Assembly 403125 403129 403127,403130 403125 403129 403125 403129 403127,403130 (403127,403130 Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 53 13.10 Optional Chain Guard 403125 403129 403127,403130 Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 54 Notes Blue Diamond Attachments Lift & Pull Type HD Spindle Cutters (888) 376-7027 December 2020...
  • Page 55 Notes Lift & Pull Type HD Spindle Cutters Blue Diamond Attachments December 2020 (888) 376-7027...
  • Page 56 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond Attachments™ 4512 Anderson Road, Knoxville, TN 37918 Tel: 1-888-376-7027 / Fax: 865-246-2007...

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