Phoenix MELANGE Operating And Service Manual

Semi automatic gyroscopic mixer

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MELANGE
Semi Automatic Gyroscopic Mixer
Operating and Service Manual
© 2008 Phoenix Mixer India Pvt Ltd.
Ver. Phoenix 1.0 _ 01-09-2019
- 1 -
Phoenix Mixer India Pvt. Ltd.

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Summary of Contents for Phoenix MELANGE

  • Page 1 MELANGE Semi Automatic Gyroscopic Mixer Operating and Service Manual © 2008 Phoenix Mixer India Pvt Ltd. Ver. Phoenix 1.0 _ 01-09-2019 - 1 - Phoenix Mixer India Pvt. Ltd.
  • Page 2 Unless otherwise indicated, all references to companies, names, data and addresses used in the screens and / or examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer. Phoenix shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or consequential damages resulting from the performance or use of this material.
  • Page 3: Table Of Contents

    INDEX SAFETY INSTRUCTIONS…………………………………….………………. INTRODUCTION………..………………………..………….………………… TECHNICAL SPECIFICATIONS………………………………….…………. WARRANTY TERMS……………………………………………………..…… SAFETY SPECIFICATIONS………………………………….……………….. INSTALLATION…………………………………………………………………. CONTROLS……………………………………………………………….……… OPERATIONS……………………………………………………………….….. MAINTENANCE & TROUBLESHOOTING…………..……………….. SCHEMATIC DIAGRAM ……………………………………………………… SPARE PARTS LIST ……………………………………………………………. Ver. Phoenix 1.0 _ 01-09-2019 - 3 - Phoenix Mixer India Pvt. Ltd.
  • Page 4: Safety Instructions

    Examine the machine for signs of damage. Check regularly that all parts are in good working condition. Have repairs carried out only by the manufacturer or an approved specialist. Trained and authorized personnel shall use this product. Ver. Phoenix 1.0 _ 01-09-2019 - 4 - Phoenix Mixer India Pvt. Ltd.
  • Page 5: Introduction

    The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced. MELANGE is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and sturdy engineering product and low maintenance.
  • Page 6: Technical Specifications

    EMERGENCY SWITCH AVAILABLE TRANSPORT ROLLER(Custer Wheel) AVAILABLE MACHINE DIMENSION (WxDxH) 815x690x1085 MM PACKING DIMENSION (WxDxH) 965x890x1315 MM MACHINE NET WEIGHT 155 KG MACHINE GROSS WEIGHT 175 KG Ver. Phoenix 1.0 _ 01-09-2019 - 6 - Phoenix Mixer India Pvt. Ltd.
  • Page 7 PrEN 12757-1 Mixing machinery for coating materials Materials used by Phoenix to manufacture the machine doesn’t undergo corrosions or deteriorations (They are compatible) with the paints which have to be mixed. Ver. Phoenix 1.0 _ 01-09-2019 - 7 -...
  • Page 8 Phoenix. Unauthorized repair may render the warranty null and void. Please return any defective parts or machines carriage-paid to our factory. Phoenix reserves the rights to decide on whether cost-free parts replacement is applicable. Parts and labour covered by the warranty will be supplied free of charge.
  • Page 9: Safety Specifications

    Only trained personnel shall be permitted access to the electrical wiring within the machine. DO NOT USE THIS PRODUCT IF THE BACK PANEL IS NOT IN PLACE. Ver. Phoenix 1.0 _ 01-09-2019 - 9 - Phoenix Mixer India Pvt. Ltd.
  • Page 10 30%, be installed. When the MELANGE is not being used for a period of time (such as at the end of the work day), ensure that it is empty (no paint can inside), close the door and unplug the power plug from the outlet.
  • Page 11 Door Lock and sensor: The MELANGE is equipped with a safety device which prevents start up of the mixing cycle when the door is in the open position. It also locks the door in the closed position during the mixing cycle.
  • Page 12: Installation

    INSTALLATION CONDITIONS: Before unpacking and installing the MELANGE Mixer, please make sure of the following: The crate/packaging in which the MELANGE was shipped has not been damaged in any way.  The floor on which the MELANGE is to be located is firm and level ...
  • Page 13: Controls

    RIGHT HAND CONTROL PANEL START Button -Illuminated Green – when mixer running Mechanical Timer - sets mixing time STOP Button - Illuminated RED - door is unlocked Ver. Phoenix 1.0 _ 01-09-2019 - 13 - Phoenix Mixer India Pvt. Ltd.
  • Page 14 LOGIC CARD AS670-101-ME Ver. Phoenix 1.0 _ 01-09-2019 - 14 - Phoenix Mixer India Pvt. Ltd.
  • Page 15: Operations

    8. OPERATIONS TURN ON MACHINE (Connect to power) : Note: The door will not open until the MELANGE mixer is connected to the building power.  Ensure the Emergency Stop button is engaged – push to engage if necessary ...
  • Page 16 To STOP the mixer during an emergency situation, push the Emergency Stop button. Once the machine has stopped, release the Emergency Stop button by turning it clockwise. The door will unlock. USE THE EMERCENCY STOP BUTTON IN AN EMERGENCY SITUATION ONLY Ver. Phoenix 1.0 _ 01-09-2019 - 16 - Phoenix Mixer India Pvt. Ltd.
  • Page 17 UNLOADING instructions. Below. UNLOADING THE CAN: Open the MELANGE Mixer door to its fully open position. Using the two handles on the front of the Can Holder Assembly, slowly rotate the Assembly to the vertical, top dead center (TDC) position, with the Clamp Mechanical Mechanism at the top.
  • Page 18: Maintenance & Troubleshooting

    Machine is giving shock while in operation Check for proper grounding. If the earthing is not proper consult an Electrician.  Timer Failure Check Power ON  Rotate Timer Knob  Reset Knob Ver. Phoenix 1.0 _ 01-09-2019 - 18 - Phoenix Mixer India Pvt. Ltd.
  • Page 19 Put the back panel in its original position. Pivot Assembly Remove back panel from the machine to view the Pivot assembly. It has been used to work as vertical position at Gyro assembly. Ver. Phoenix 1.0 _ 01-09-2019 - 19 - Phoenix Mixer India Pvt. Ltd.
  • Page 20: Schematic Diagram

    10. SCHEMATIC DIAGRAM Ver. Phoenix 1.0 _ 01-09-2019 - 20 - Phoenix Mixer India Pvt. Ltd.
  • Page 21: Spare Parts List

    11. SPARE PART LIST Ver. Phoenix 1.0 _ 01-09-2019 - 21 - Phoenix Mixer India Pvt. Ltd.
  • Page 22 Ver. Phoenix 1.0 _ 01-09-2019 - 22 - Phoenix Mixer India Pvt. Ltd.
  • Page 23 THANK YOU Phoenix Mixer India Pvt. Ltd. Plot No 7, College Road, Vadkun, Dahanu Road - 401602 Dist: Palghar, Maharashtra. INDIA Phone: + 91-2528 221120 / 223324 www.phoenixmixer.com An ISO 9001:2015 Certified Company Ver. Phoenix 1.0 _ 01-09-2019 - 23 -...

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