Phoenix Gyro 525 Operating And Service Manual

Phoenix Gyro 525 Operating And Service Manual

Manual gyroscopic mixer

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Gyro 525 / 600 / 1014
MANUAL GYROSCOPIC MIXER
Operating and Service Manual
© 2008 Phoenix Mixer India Pvt Ltd.
Ver. Phoenix 1.3 _ 01-09-2017
- 1 -
Phoenix Mixer India Pvt. Ltd.

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Summary of Contents for Phoenix Gyro 525

  • Page 1 Gyro 525 / 600 / 1014 MANUAL GYROSCOPIC MIXER Operating and Service Manual © 2008 Phoenix Mixer India Pvt Ltd. Ver. Phoenix 1.3 _ 01-09-2017 - 1 - Phoenix Mixer India Pvt. Ltd.
  • Page 2 Unless otherwise indicated, all references to companies, names, data and addresses used in the screens and / or examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer. Phoenix shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or consequential damages resulting from the performance or use of this material.
  • Page 3: Table Of Contents

    9.4 REPLACING NEW CLAMPING LEVER AND SPRING… 9.5 REPLACMENT OF BELTS………………………………………… 9.6 REPLACMENT OF RUBBER LINING…………………………. 9.7 MINIMUM SPARES REQUIRED………………………………. 10. MAINTANCE AND TROUBLE SHOOTING……………………. 11. SCHEMETIC DIAGRAM ………………………………………………. 12. REFERENCE LEGEND ………………………………………………….. Ver. Phoenix 1.3 _ 01-09-2017 - 3 - Phoenix Mixer India Pvt. Ltd.
  • Page 4: Safety Instructions

    Examine the machine for signs of damage. Check regularly that all parts are in good working condition. Have repairs carried out only by the manufacturer or an approved specialist. Trained and authorized personnel shall use this product. Ver. Phoenix 1.3 _ 01-09-2017 - 4 - Phoenix Mixer India Pvt. Ltd.
  • Page 5: Introduction

    The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced. Gyro 525/600/1014 is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and sturdy engineering product and low maintenance.
  • Page 6: Technical Specifications

    135 KG SHIPPING DIMENSION (W X D X H) 915 X 740 X 1180 MM 915 X 740 X 1180 MM GROSS WEIGHT 148 KG 148 KG Ver. Phoenix 1.3 _ 01-09-2017 - 6 - Phoenix Mixer India Pvt. Ltd.
  • Page 7 125 KG SHIPPING DIMENSION (W X D X H) 915 X 830 X 1180 MM 915 X 830 X 1180 MM GROSS WEIGHT 145 KG 145 KG Ver. Phoenix 1.3 _ 01-09-2017 - 7 - Phoenix Mixer India Pvt. Ltd.
  • Page 8 121 KG SHIPPING DIMENSION (W X D X H) 915 X 830 X 1100 MM 915 X 830 X 1100 MM GROSS WEIGHT 135 KG 135 KG Ver. Phoenix 1.3 _ 01-09-2017 - 8 - Phoenix Mixer India Pvt. Ltd.
  • Page 9 PrEN 12757-1 Mixing machinery for coating materials Materials used by Phoenix to manufacture the machine doesn’t undergo corrosions or deteriorations (They are compatible) with the paints which have to be mixed. Ver. Phoenix 1.3 _ 01-09-2017 - 9 - Phoenix Mixer India Pvt.
  • Page 10: Warranty

    Phoenix. Unauthorized repair may render the warranty null and void. Please return any defective parts or machines carriage-paid to our factory. Phoenix reserves the rights to decide on whether cost-free parts replacement is applicable. Parts and labour covered by the warranty will be supplied free of charge.
  • Page 11: Safety Specifications

    16 AWG The machine shall be connected to a dedicated, grounded circuit, protected by a 10 A circuit breaker. All wiring shall be in accordance with local codes Ver. Phoenix 1.3 _ 01-09-2017 - 11 - Phoenix Mixer India Pvt. Ltd.
  • Page 12 30%, be installed. 7. When the Gyro 525/600/1014 is not being used for a period of time (such as at the end of the work day), ensure that it is empty (no paint can inside), close the door and unplug the power plug from the outlet.
  • Page 13 Door Lock and sensor The Gyro 525/600/1014 is equipped with a safety device which prevents start up of the mixing cycle when the door is in the open position. It also locks the door in the closed position during the mixing cycle.
  • Page 14: Installation

    INSTALLATION CONDITIONS: Before unpacking and installing the Gyro 525/600/1014 Mixer, please make sure of the following:  The crate/packaging in which the Gyro 525/600/1014 was shipped has not been damaged in any way.  The floor on which the Gyro 525/600/1014 is to be located is firm and level ...
  • Page 15: Controls

    With Key LED Green -Illuminated Green – when shutter is Unlocked RIGHT HAND CONTROL PANEL - STD Mechanical Timer - sets mixing time Emergency Push Button Without Key Ver. Phoenix 1.3 _ 01-09-2017 - 15 - Phoenix Mixer India Pvt. Ltd.
  • Page 16: Operations

    Emergency Push Button (2) on the front panel to stop the machine.  When machine stops running completely, open the Shutter and remove the Can. Internal Assembly : Ver. Phoenix 1.3 _ 01-09-2017 - 16 - Phoenix Mixer India Pvt. Ltd.
  • Page 17 TURN ON MACHINE (Connect to power) : Note: The door will not open until the Gyro 525/600/1014 mixer is connected to the building power. o Ensure the Emergency push button is engaged – push to engage if necessary o Plug the mixer into the appropriate electrical receptacle. Ensure the circuit breaker on the left hand side the mixer, near the top rear corner, is ON.
  • Page 18 UNLOADING instructions below. UNLOADING THE CAN: 1. Open the Gyro 525/600/1014 Mixer Shutter to its fully open position. 2. Rotate the Assembly to the vertical, top dead center (TDC) position, with the Handle for clamping Bracket mechanism at the top.
  • Page 19: Preventive Maintance

    9. PREVENTIVE MAINTAINANCE 9.1 Use of Platform Every Gyro 525/600/1014 is having Down Panel (19) platform, which is useful for handling 10 and 20 Ltr Cans. 9.2 Replacement of Parts After certain period, may be in accidental break down or due to wear & tear of part, it will become essential to replace few spare parts.
  • Page 20: Replacing New Clamping Lever And Spring

    Assemble the handle by inserting the levers in the slots of the handle.  Again press the Handle for Clamping Bracket & insert Clamping Bracket into Guide Shafts & fix the Stopper for Guide Shaft. Ver. Phoenix 1.3 _ 01-09-2017 - 20 - Phoenix Mixer India Pvt. Ltd.
  • Page 21: Replacment Of Belts

     To put the belt back, pass the belt on the Main motor pulley and the Main wheel and rotate the Main Wheel clockwise as shown in fig 3. 9.5.2 V-belt (24) Bottom Disc to Fix Pulley (Gyro 600 – SPZ1750, Gyro 525 – SPZ1400, Gyro 1014 – SPZ 1400 ) Ver. Phoenix 1.3 _ 01-09-2017 - 21 -...
  • Page 22  While putting new belt, insert it in the Main wheel first.  Then insert the belt in Pulley, then insert it in the Oval shaped space on Main wheel to Bottom disc. (Fig 4). Ver. Phoenix 1.3 _ 01-09-2017 - 22 - Phoenix Mixer India Pvt. Ltd.
  • Page 23: Replacment Of Rubber Lining

    2. Clamping Lever and Spring for Clamping lever. 3. Rubber lining for Top Disc. 4. Rubber lining for Bottom Disc. 5. Rubber lining for Single Adapters. 6. Printed Circuit Board. Ver. Phoenix 1.3 _ 01-09-2017 - 23 - Phoenix Mixer India Pvt. Ltd.
  • Page 24: Maintance And Trouble Shooting

    If found loose, adjust it to the proper tension. 3) Check whether the belt has worn out. If yes, then replace the same with a new one. Ver. Phoenix 1.3 _ 01-09-2017 - 24 - Phoenix Mixer India Pvt. Ltd.
  • Page 25 Check the belt by rotating the main pulley. The belt should not be worn. Put the back panel in its original position. Ver. Phoenix 1.3 _ 01-09-2017 - 25 - Phoenix Mixer India Pvt. Ltd.
  • Page 26: Schemetic Diagram

    11. SCHEMATIC DIAGRAM Gyro 525/600/1014 - STD Gyro 525/600/1014 - SND Ver. Phoenix 1.3 _ 01-09-2017 - 26 - Phoenix Mixer India Pvt. Ltd.
  • Page 27: Reference Legend

    V-Belt A-66 (Main Wheel- Motor Pulley) F\H282 Bottom Disc H\G036 , H\G033 V – Belt spz1400 (Bottom Disc- Fix Pulley) F\H131 V – Belt spz1750 (Bottom Disc- Fix Pulley) F\H132 Guide Pulley F\G021 Ver. Phoenix 1.3 _ 01-09-2017 - 27 - Phoenix Mixer India Pvt. Ltd.
  • Page 28 THANK YOU Phoenix Mixer India Pvt. Ltd. Plot No 7, Collage Road, Vadkun, Dahanu Road - 401602 Dist: Palghar, Maharashtra. INDIA Phone: + 91-2528 221120 www.phoenixmixer.com An ISO 9001:2015 Certified Company Ver. Phoenix 1.3 _ 01-09-2017 - 28 - Phoenix Mixer India Pvt. Ltd.

This manual is also suitable for:

Gyro 600Gyro 1014

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