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Gabriel Ash essential Series Assembly Instructions Manual

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Download this manual
gabriel ash essential range
to be used in conjunction with the online assembly video
found at www.gabrielash.com
Certified Installers if required
Thomas Hearn 07540 618852
Matthew Honeyborne 07977 788242
Franco Loriente 07951 985242
Leigh Goodchild (South West England) 07971 251261
Malcolm Blackwood (Scotland) 07956 587152

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Summary of Contents for Gabriel Ash essential Series

  • Page 1 Certified Installers if required Thomas Hearn 07540 618852 Matthew Honeyborne 07977 788242 Franco Loriente 07951 985242 Leigh Goodchild (South West England) 07971 251261...
  • Page 2 Fix casement stays or auto vents with screw type SC004 and Roof Vent Gabriel Ash grants a guarantee of 2 years on painted parts. using the pre fitted side vent as a guide. Note that marks in the painting may occur due to suspension...

  • Page 3: Parts List

    screw list parts list SC004 3.5mm x 19mm SC006 3.5mm x 38mm SC027 4.2mm x 65mm PT704 PT705 SC056 4.8mm x 65mm IR304 SC057 4.8mm x 80mm PT206 IR305 SC058 4.8mm x 100mm SC121 4.2mm x 9.5mm SC125 4.2mm x 25mm PT205 PT203 SC127...
  • Page 4 six house glass chart – door end and side walls...
  • Page 5 six house glass chart – plain end and roof panels...
  • Page 6 eight house glass chart – door end and side walls...
  • Page 7 eight house glass chart – plain end and roof panels...
  • Page 8 6 House: AL2006-1330 8 House: AL2006-1560 AL3300 6 House: AL2007-0644 8 House: AL2007-0759 AL3098 AL3301 6 House: AL2570-0685 AL3099 6 House: AL2570-0595 8 House: AL2570-0800 AL3065 3 Panel: AL2028-1836 4 Panel: AL2028-2410 6 Panel: AL2028-2984 AL2542-0830...
  • Page 9 assemble steel base The sides and ends of the base can be fixed together positioning an anchor leg or short corner bracket on the outside of the sides and fixed AL3002 through the pre drilled holes with the bolts and nuts supplied (Fig 1). Fig 1 Fig 2 The short anchor legs are used only...
  • Page 10 1. assemble door end gable 6 House W312-02 8 House W312-03 580mm 6ft 810mm 8ft 6 House W002-54 8 House W002-58 6 House W002-54 8 House W002-58 AD111 Glue 6 House W003-54 8 House W003-56 W004-53 6 House W003-53 SC056 8 House W003-55 W004-52 6 House W002-36...
  • Page 11 1. assemble door end gable W005-51 W005-50 SC156 x 4 SC156 x 4 flush...
  • Page 12 1. assemble door end gable 6 House W301-02 SC057 8 House W301-06 6 House W301-01 8 House W301-05...
  • Page 13 1. assemble door end gable AL3300 SC125 III. SC057...
  • Page 14 2. assemble plain end gable (6 house) W004-53 W002-55 W004-52 W003-58 W002-55 SC056 x 8 W003-57 6 House W002-05...
  • Page 15 2. assemble + complete plain end gable (6 house) in same manner as door end W002-55...
  • Page 16 2. assemble plain end gable (8 house) W003-59 W002-55 W003-58 SC056 x 8 W003-57 W002-08...
  • Page 17 2. assemble + complete plain end gable (8 house) in same manner as door end W002-55 W002-55...
  • Page 18 3. assemble side walls – position of sash Pre drilled hinge pilot 6 ft W300-01 holes at sash position 8 ft W300-02 10 ft W300-03 W004-51 W321-33 W003-52 W004-50 W003-51 W003-50 8 ft length Pre drilled hinge pilot holes at sash 10 ft length 6 ft W002-05 position...
  • Page 19 3. assemble side walls Section A-A Section B-B...
  • Page 20 3. assemble side walls SC056 SC056 Please Note: Ensure shaded faces are flush SC056 SC056...
  • Page 21 4. fix door end gable to side wall and position on base SC156 x 4...
  • Page 22 5. fix plain end gable and second side wall and fix to steel base SC125 A - A...
  • Page 23 6. hang sash windows and fit stay 7. fit door bottom guide al1570 IR304 and pins IR305 Al1570 6 house - 595mm Al1570 8 house - 800mm SC004 SC125 Section A-A SC004 x4 SC004 x2...
  • Page 24 8. fix ridge board to gables 6ft SA5040 8ft SA5041 10ft SA5042 AL3300 SC027 x 2 SC125 x 4...
  • Page 25 9. fix pt121to roof spars 10. fix under vent rail 6 house w302-01 6 house w302-02 8 house w302-04 8 house w302-05 6 house w302-03 8 house w302-06 w307-01 SC125 x 2 PT121 SC156...
  • Page 26 11. fix roof spars to ridge and side walls SC125 SC125...
  • Page 27 13. fix spigot pt200 and gutter end caps 12. fix pt206 and hook gutter to wall PT200 PT206 PT206 PT205...
  • Page 28 14. glaze roof and fix roof cappings III. 6 house w303-16 8 house w303-17 SC125 PT206...
  • Page 29 15. fix roof vent hinge rail 16. glaze roof vent and fix into position sa5001 sa5011 568mm 489mm III. SC027 x 3 PT120 SC125 SC125...
  • Page 30 17. glaze the sides SC125 W304-04 half capping III. W303-04 capping...
  • Page 31 18. glaze both gable ends W313-02 Do not fix at this stage W303-08 left hand/ SC125 W304-05 left hand/ W303-09 right hand W304-06 right hand...
  • Page 32 19. glaze the side sash windows 20. fix door runner top guide SC006 Section A-A 477mm 6 House: AL2007-0644 8 House: AL2007-0759 580mm PT120 21. fit door runner SC125 x 2. Use holes SC125 which line up with centre of capping either side of door Door runner end flush with side of...
  • Page 33 22. fix al3065 door runner vertical 23. fix al3301 ridge end cap support AL3301 Position Vertical support, mark and using a 7mm drill bit, drill a hole through the door runner NU101 SC125 x 2 BL325 SC125...
  • Page 34 24. fit door wheel brackets to front 25. fit bottom guide to back of door of door A - A SC125 x 2 SC125...
  • Page 35 26. locate door 27. Adjust door (if required) and fit handles Adjust and Lock into Position With Screw Type SC125. W056-01 SC127...
  • Page 36 28. fit low threshold when on steel base III. Al2542-830 BL327 Using a 7mm drill bit, drill a hole through both legs of the low threshold and through the steel base NU101...
  • Page 37 29. fit staple to door and hasp to door aperture upright (if required) SC125 x 2 SC004 x 2...
  • Page 38 30. fit downpipes and shoes III. PT201 VII. PT203 SC125 SC121...
  • Page 39 staging and shelving instructions 775mm 605mm 545mm 605mm 775mm 775mm 545mm 605mm Type B Door End Plain End Door End Plain End 6 x 6, 6 x 8 and 6 x 10 Batten Positions 8 x 10 Batten Positions SC026 NU200 WA002 SC128...
  • Page 40 staging and shelving instructions SC128 SC026 WA002 + SC128 BL425 NU200 SECTION A - A...