Eagle Tugs MTT 2012 Series Parts And Service Manual
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Eagle Tugs MTT 2012 Series Parts And Service Manual

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E
T
AGLE
UGS
Parts and Service Manual
V e hicle T ype : M T T
Mot o r T ype : A/C Electric
QA014 REV06 08.04.12

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Summary of Contents for Eagle Tugs MTT 2012 Series

  • Page 1 AGLE Parts and Service Manual V e hicle T ype : M T T Mot o r T ype : A/C Electric QA014 REV06 08.04.12...
  • Page 2 This page was intentionally left blank QA014 REV06 08.04.12...

  • Page 3: Introduction

    NTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle MTT series tow tractor. We take a lot of pride in the quality of the products that we build, as well as, our continued customer service. Our goal is to build a long term relationship with our customers.

  • Page 4: Table Of Contents

    ABLE OF ONTENTS This page was intentionally left blank INTRODUCTION ........................3 & U ......................... 3 URPOSE SE OF ANUAL ............................3 ECHNICAL ASSISTANCE ........................... 3 RDERING PARE ERVICE ARTS ............................3 ONTACT NFORMATION WARRANTY ..........................6 .............................. 6 AFETY INFORMATION ID I ............................
  • Page 5 ABLE OF ONTENTS .............................. 59 LECTRICAL YSTEM High Voltage Wires ............................59 Electrical Sub Panel ............................60 Electrical Box Install ............................61 Buss Bars ................................62 AC Drive Install S/N 5M106 And Before ...................... 65 AC Drive Install S/N 5M107 And After......................66 Electrical Panel A Without Cab Option ......................

  • Page 6: Safety Information

    ABLE OF ONTENTS Rear Axle Maintenance-RH Gear Reduction Group Disassembly ............125 Rear Axle Maintenance-RH Gear Reduction Group Assembly ............... 134 Rear Axle Maintenance-Brake Group Disassembly .................. 148 Rear Axle Maintenance-Brake Group Assembly ..................156 Rear Axle Maintenance-RH Housing Group Disassembly ..............165 Rear Axle Maintenance-RH Housing Group Assembly ................

  • Page 7: Warranty

    For more information regarding safety please refer to the operations manual provided with your tug. This manual can also be found on the Eagle Tugs website at www.eagletugs.com. QA014 REV06 08.04.12...

  • Page 8: Vehicle Id Information

    ARRANTY ID I EHICLE NFORMATION This  information  can  be  found  on  the  tractor’s  I.D.  Plate  located  on  the  firewall  next  to  the  driver’s  seat.    Additionally,   there is a permanent serial number located on the rear bulkhead inside the engine compartment. MODEL _________________________________________ SERIAL NO...

  • Page 9: Warranty Registration Information

    Standard Limited Warranty Information* The Eagle Tugs (EAGLE) Standard Warranty covers all MTT, RTT-series and Transit Pro tow tractors, as well as all Eagle tow tractor models used in industrial applications. Eagle Tugs warrants that these tractors will be free from defects in material and workmanship for a period of 1 year or 2,000 operating hours, with the exception of the electrical system (see electrical component warranty below), from date of delivery to the first customer (or first use), whichever comes first.
  • Page 10 Refer  to  the  battery  manufacturer’s  documentation  for  the  traction  battery  warranty NOTE: At the time a warranty claim is filed it may be necessary for Eagle Tugs to request a copy of the maintenance records kept on your tug. For your convenience a printable Preventative Maintenance Schedule page is available in the Maintenance section of this manual.

  • Page 11: Service Parts Illustrations & Detail

    & D ERVICE ARTS LLUSTRATIONS ETAIL DENTIFICATION The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning Purpose Part required but not shown on diagram Not Listed No Part Number Parts shown and numbered, but not stocked and sold by Eagle. Typically  used  for  bolts,  clamps,  etc…...

  • Page 12: Axles

    XLES FRONT AXLE INSTALL QA014 REV06 08.04.12...

  • Page 13: Front Axle-Tires, Springs & Shocks

    XLES FRONT AXLE ASSEMBLY Item Part Number Qty. Description 06-13144 1/2-20 UNF TAPERED WHEEL NUT A-MTT5-0430 FRONT AXLE (WITHOUT BRAKES) A-TT10-00826 CYLINDER BEARING A-TT10-00803A HYD CYL PIVOT & COTTER PIN SET A-TT4-00116 LEAF SPRING U-BOLT KIT A-MTT5-0510 (INCLUDES BOLT, NUT & WASHER) A-TT10-00803-1 STEERING CYLINDER A-MTT5-0212...

  • Page 14: Front Axle Assembly Without Brakes

    XLES XLES FRONT AXLE WITHOUT BRAKES 1/2-20 wheel studs (5) on 5.50 BC QA014 REV06 08.04.12...
  • Page 15 XLES FRONT AXLE WITHOUT BRAKES Item Part Number Qty. Description 03-30860 AXLE BEAM WELDMENT 03-30861 RH KNUCKLE WELDMENT 03-30682 LH KNUCKLE WELDMENT 02-21004 TIE ROD TUBE ASSY 02-20322 #623 HUB ASSY 130355100 OUTER CONE #15123 06-13108 TONGUED SPINDLE WASHER 06-62085 NUT, 1-14 SPINDLE, 12 SLOTTED 324604160 COTTER PIN, 3/16 X 2 1/2...

  • Page 16: Front Axle Assembly With Brakes

    XLES XLES FRONT AXLE WITH BRAKES Apply locktite blue (2.42) 1/2-20 wheel studs (5) on Torq to 35 FT Lbs 5.50 BC QA014 REV06 08.04.12...
  • Page 17 XLES FRONT AXLE WITH BRAKES Item Part Number Qty. Description 03-30865 AXLE BEAM WELDMENT 03-30866 RH KNUCKLE WELDMENT 03-30687 LH KNUCKLE WELDMENT 02-21012 TIE ROD TUBE ASSY 02-20643 HUB & ROTOR ASSY 02-21013 FRONT TIE ROD ASSY 06-13108 TONGUED SPINDLE WASHER 06-62085 NUT, 1-14 SINDLE, 12 SLOTTED 324604160...

  • Page 18: Front Axle With Brakes-Tie Rod Assembly

    XLES XLES FRONT AXLE WITH BRAKES -TIE ROD Item Part Number Qty. Description 06-63016 TIE ROD TUBE A-TT4-00402 TIE ROD END LEFT 06-60359 LEFT JAM NUT 3/4-16 UNF HEX A-TT4-00403 TIE ROD END RIGHT 06-60361 RIGHT JAM NUT 3/4-16 UNF HEX 06-60332 CYLINDER TIE ROD END 06-63017...

  • Page 19: Front Axle With Brakes-Hub & Rotor Assembly

    XLES XLES FRONT AXLE WITH BRAKES-HUB & ROTOR ASSY Item Part Number Qty. Description 02-03916b HUB #623 CUPPED & STUDDED 130400100 INNER CONE #24780 02-03207 GREASE SEAL #623 130355100 OUTER CONE #15123 06-12016 GREASE CAP #523 06-61448M ROTOR SPACER 06-51459 ROTOR, 10.75 DIA 06-12104 WASHER, 1/2 LOCK...

  • Page 20: Rear Axle Install

    XLES XLES REAR AXLE INSTALL QA014 REV06 08.04.12...

  • Page 21: Rear Axle-Tires, Springs & Shocks

    XLES REAR AXLE, TIRES, SPRINGS & SHOCKS Item Part Number Qty. Description A-RTT12-00123 WHEEL NUT M14-1.5 90 DEG A-MTT5-0522A REAR RIM A-MTT5-0522B REAR TIRE A-RTT50-00361 REAR AXLE A-RTT50-00112 REAR AXLE COIL SPRING A-MTT5-0540 REAR AXLE SHOCK A-MTT5-0541 M12 X 1.75 STOVER LOCK NUT A-MTT5-0522 TIRE AND RIM ASSEMBLY A-MTT5-0522C...

  • Page 22: Rear Axle Right Hand Reduction Unit

    XLES REAR RH REDUCTION UNIT QA014 REV06 08.04.12...
  • Page 23 XLES REAR RH REDUCTION UNIT Item Part Number Qty. Description A-MTT-145793 RH HOUSING KIT A-MTT-132413 BEARING A-ES12-137474 BREATHER M10 X 1 A-ETT8-021163 BOLT M12 X 50 A-MTT-023268 WASHER A-MTT-021554 PLUG M24 X 1.5 A-MTT-129707 BOLT M14 X 48 A-MTT-066780 WHEEL HUB ASSY (INCLUDES ITEM 7) A-MTT-132350 THRUST WASHER A-MTT-028134...

  • Page 24: Rear Axle Differential & Brakes

    XLES REAR DIFFERENTIAL AND BRAKES QA014 REV06 08.04.12...
  • Page 25 XLES REAR DIFFERENTIAL AND BRAKES Item Part Number Qty. Description A-MTT-134103 FLANGE A-TN3E-133953 BRAKE DISC A-TN3E-107905 LOCK RING A-MTT-024916 SNAP RING D.75 A-MTT-383652 COUNTER DISC A-MTT-374140 FLANGE A-TN3E-134101 COUNTER DISC A-TN3E-066633 SELF ADJUST KIT A-TN3E-110644 DISC A-MTT-134098 COUNTER DISC A-MTT-134071 ACTUATOR BODY A-TN3E-148323 BRAKE PISTON...

  • Page 26: Rear Axle Left Hand Reduction Unit

    XLES REAR LH REDUCTION UNIT QA014 REV06 08.04.12...
  • Page 27 XLES REAR LH REDUCTION UNIT Item Part Number Qty. Description A-MTT-132354 PINION Z26 A-MTT-372472 PLANETARY CARRIER A-MTT-066893 GEAR KIT A-MTT-025027 LOCK RING A-MTT-142260 GEAR Z=17 A-MTT-142263 SLEEVE LH A-MTT-025031 SNAP RING A-MTT-136455 GEAR Z23(INCLUDED IN ITEM 15) BEARING NEEDLES(BY TENS) A-MTT-028370 (INCLUDED IN ITEM 15) THRUST WASHER...

  • Page 28: Rear Axle Halfshaft & Phonic Wheel

    XLES REAR HALFSHAFT AND PHONIC WHEEL QA014 REV06 08.04.12...
  • Page 29 XLES REAR HALFSHAFT AND PHONIC WHEEL QA014 REV06 08.04.12...

  • Page 30: Rear Axle Hand Brake Lever & Sensor

    XLES REAR HAND BRAKE LEVER AND SENSOR QA014 REV06 08.04.12...
  • Page 31 XLES REAR HAND BRAKE LEVER AND SENSOR Item Part Number Qty. Description A-MTT-143091 BRAKE LEVER A-MTT-024777 SNAP RING D.22 A-MTT-020881 SCREW M10 X 60 A-MTT-022119 NUT M.10 A-MTT-132415 SPRING A-MTT-028117 O-RING A-MTT-021409 BOLT M10 X 25 A-MTT-132371 BUSH/PIN A-MTT-028523 O-RING A-MTT-132368 FORK A-MTT-020743...

  • Page 32: Parking Brake

    ARKING RAKE PARKING BRAKE CABLE ASSEMBLY QA014 REV06 08.04.12...
  • Page 33 ARKING RAKE PARKING BRAKE CABLE ASSEMBLY Item Part Number Qty. Description 1/4 FLAT WASHER 3/32 COTTER PIN 5/16 PIN 3/8 FLAT WASHER 3/8 LCOK WASHER 10MM-1.5 X 30 BOLT A-MTT5-0323 PARKING BRAKE BRACKET A-MTT5-0550 PARKING BRAKE CABLE QA014 REV06 08.04.12...

  • Page 34: Parking Brake Handle Assembly

    ARKING RAKE PARKING BRAKE HANDLE ASSEMBLY QA014 REV06 08.04.12...
  • Page 35 ARKING RAKE PARKING BRAKE HANDLE ASSEMBLY Item Part Number Qty. Description 81008429 CONTACT PIN 82066700 MOUNTING SCREW 82050000 PROXIMITY SENSOR 1/4-20 LOCK NUT 1/4 FLAT WASHER A-MTT5-0550 PARKING BRAKE CABLE A-TT4-00141 PARKING BRAKE HANDLE 1/4-20 X 1.25 GR5 HCS 3/32 COTTER PIN QA014 REV06 08.04.12...

  • Page 36: Hydraulic System

    YDRAULIC YSTEM HYDRAULIC SYSTEM FLUID LEVEL CHECKING To check fluid level: The best way to check the fluid level is to remove the LH battery cover. The tank features a small  raised  dot  with  the  word  “MAX”  adjacent  to  it.  The  fluid  level  should  be  filled  to  this  point.    Alternately,   the tank can be filled through the small access door provided.
  • Page 37 YDRAULIC YSTEM HYDRAULIC SYSTEM CARE Fluid Fill Mark Hydraulic Filter Element A-ES12-0486 QA014 REV06 08.04.12...

  • Page 38: Hydraulic Pump Install

    YDRAULIC YSTEM HYDRAULIC PUMP INSTALL QA014 REV06 08.04.12...
  • Page 39 YDRAULIC YSTEM HYDRAULIC PUMP INSTALL Item Part Number Qty. Description 1/4-20 LOCK NUT A-MTT5-0460 HYPAC 80V W/9.9CC PUMP W/4L TANK A-MTT5-0216 HYDRAULIC PUMP MOUNT 1/4 FLAT WASHER 1/4-20 X 2 GR5 HCS QA014 REV06 08.04.12...

  • Page 40: Hydraulic System Assembly With Single Brake Option

    YDRAULIC YSTEM HYDRAULIC SYSTEM WITH SINGLE BRAKE QA014 REV06 08.04.12...
  • Page 41 YDRAULIC YSTEM HYDRAULIC SYSTEM WITH SINGLE BRAKE Item Part Number Qty. Description C5205X6X8 .5 MNPT TO .375 JIC A-ES12-0485 FILTER HEAD 08U608-16.5-08UM08 H42508 HYDRAULIC HOSE C5705X8 TEE, 3 X .50M JIC 060U666-18-06U668 H42506 HYDRAULIC HOSE MB5315X6X4 .25 BSPP TO .375 JIC MB5315X4X4 .25 BSPP TO .25 JIC C5506X4...

  • Page 42: Hydraulic Assist With Single Brake Option

    YDRAULIC YSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC LEGEND DESCRIPTION PART NO. .25 FSAE TO .25 FSAE 4G5HG5-S .5 MNPT TO .375 JIC C5205X6X8 .25 M SAE O-RING TO .25 F JIC C5216X4X4 .25 M SAE O-RING TO .25 M JIC C5315X4 .375 SAE O-RING TO .25 JIC C5315X4X6...
  • Page 43 YDRAULIC YSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC LEGEND HOSE ID SIZE PART NO. LENGTH (IN) END 1 END 2 .375 HP H42506 06U-666 06U-668 .375 HP H42506 06U-666 06U-666 .50 HP H42508 16.5 08U-608 08U-M08 .375 HP H42506 06U-666 06U-608 .375 HP...

  • Page 44: Schematic Hydraulic Assist With Single Brake Option

    YDRAULIC YSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC QA014 REV06 08.04.12...
  • Page 45 YDRAULIC YSTEM HYDRAULIC ASSIST WITH SINGLE BRAKE SYSTEM SCHEMATIC QA014 REV06 08.04.12...

  • Page 46: Hydraulic System Assembly With Dual Brake Option

    YDRAULIC YSTEM HYDRAULIC SYSTEM WITH DUAL BRAKE Item Part Number Qty. Description C5205X6X8 .5 MNPT TO .375 JIC A-ES12-0485 FILTER HEAD 08U608-16.5-08UM08 H42508 HYDRAULIC HOSE C5705X8 TEE, 3 X .50M JIC 060U666-18-06U668 H42506 HYDRAULIC HOSE QA014 REV06 08.04.12...
  • Page 47 YDRAULIC YSTEM HYDRAULIC SYSTEM WITH DUAL BRAKE Item Part Number Qty. Description MB5315X6X4 .25 BSPP TO .375 JIC MB5315X4X4 .25 BSPP TO .25 JIC C5506X4 .25 M JIC TO .25 F JIC SWIVEL 90 DEG ELBOW C5315X4 .25 M SAE O-RING TO M JIC C5216X4X4 .25 M SAE O-RING TO .25 F JIC C5706X6...

  • Page 48: Hydraulic Assist With Dual Brake Option

    YDRAULIC YSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC LEGEND DESCRIPTION PART NO. .25 FSAE TO .25 FSAE 4G5HG5-S .375 M SAE O-RING PLUG 7238X6 .5 MNPT TO .375 JIC C5205X6X8 .25 M SAE O-RING TO .25 F JIC C5216X4X4 .25 M SAE O-RING TO .25 M JIC C5315X4 .375 SAE O-RING TO .25 JIC...
  • Page 49 YDRAULIC YSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC LEGEND HOSE ID SIZE PART NO. LENGTH (IN) END 1 END 2 .375 HP H42506 06U-666 06U-668 .375 HP H42506 06U-666 06U-666 .50 HP H42508 16.5 08U-608 08U-M08 .375 HP H42506 06U-666 06U-608 .375 HP...

  • Page 50: Schematic Hydraulic Assist With Dual Brake Option

    YDRAULIC YSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC QA014 REV06 08.04.12...
  • Page 51 YDRAULIC YSTEM HYDRAULIC ASSIST WITH DUAL BRAKE SYSTEM SCHEMATIC QA014 REV06 08.04.12...

  • Page 52: Operator Compartment

    PERATOR PERATOR OMPARTMENT OMPARTMENT STEERING COLUMN Item Part Number Qty. Description A-TU-00801 CHAR LYNN PUMP 3/8 FLAT WASHER 3/8 LOCK WASHER 3/8-16 X 1 BOLT A-TN4-00809E STEERING WHEEL A-TT10-00813 WHEEL NUT A-TT4-00811 HORN BUTTON A-MTT5-0807 STEERING C0LUMN QA014 REV06 08.04.12...

  • Page 53: Brake Pedal & Accelerator Pedal

    PERATOR OMPARTMENT BRAKE AND ACCELERATOR PEDAL INSTALL Item Part Number Qty. Description 1/4-20 X 1.25 FHSCS STAINLESS STEEL A-TT4-00289 ACCELERATOR PEDAL 1/4-20 LOCK NUT 1/4-20 X 1 HCS A-MTT5-0455 DUAL BRAKE VALVE PEDAL A-MTT5-0451 SINGLE BRAKE VALVE PEDAL(NOT SHOWN) QA014 REV06 08.04.12...

  • Page 54: Under Dash Components

    PERATOR OMPARTMENT UNDER DASH COMPONENTS Item Part Number Description 1/4-20 LOCK NUT SPACER 1/4 0D X 1/2" LONG A-ES12-0424 VMC 30 VEHICLE CONTROLLER 1/4 FLAT WASHER A-MTT5-0414 DC-DC CONVERTER(WITH CAB OPTION ONLY) 1/4-20 X 1.25 FHSCS QA014 REV06 08.04.12...
  • Page 55 PERATOR OMPARTMENT UNDER DASH COMPONENTS Item Part Number Description A-ES12-0413 DC-DC CONVERTER #10 FLAT WASHER 10-32 LOCK WASHER QA014 REV06 08.04.12...

  • Page 56: Dash Panel & Ignition Switch

    PERATOR OMPARTMENT DASH PANEL & IGNITION SWITCH Item Part Number Description A-RTT-00415 OPT 10 VEHICLE DISPLAY A-ES12-0801 ROCKER SWITCH A-ES12-0800 DASH PANEL A-TT4-00422-4 KEYED IGNITION SWITCH ASSY AE-OPT-0433-ETT KEYLESS IGNITION SWITCH(OPTIONAL) QA014 REV06 08.04.12...

  • Page 57: Digital Display

    PERATOR OMPARTMENT MTT Digital Display: The MTT line of tow tractors features an OPT10 digital display. The OPT10 panel provides many useful features and benefits to the operator. Below, you will find standard operating instructions for the OPT10. Error Indicator: Light on display which illuminates indicating an error with tractor operation.
  • Page 58 PERATOR OMPARTMENT Parking Brake Indicator: When the parking brake indicator is illuminated the parking brake is activated. Note that the accelerator pedal will not function with the parking brake engaged. Up Button: By depressing 1 you will be able to scroll Up through the display menu Down Button: By depressing 2 you will be able to scroll Down through the display menu Display Menu:...

  • Page 59: Electrical System

    LECTRICAL HIGH VOLTAGE WIRES LENGTH END1 END2 COLOR EURO 0° EURO 45° BLACK 0° 45° 0° 45° 90° 0° 90° 45° BLACK 0° 45° BLACK 0° 0° 0° 0° BLACK 0° 0° BLACK 0° 0° BLACK 625 AH OPTION ONLY LENGTH END1 END2...

  • Page 60: Electrical Sub Panel

    LECTRICAL ELECTRICAL SUB PANEL INSTALL Item Part Number Description 1/4-20 X 3/4 FHSCS 1/4-20 X 1.5 GR 5 HCS 1/4 FLAT WASHER 10-32 LOCK NUT #10 FLAT WASHER A-ES12-0414 DC DC CONVERTOR 80-12V 1/4-20 LOCK NUT QA014 REV06 08.04.12...

  • Page 61: Electrical Box Install

    LECTRICAL ELECTRICAL BOX INSTALL Item Part Number Description 1/4-20 X 1 FHSCS STAINLESS STEEL A-MTT5-0150 ELECTRICAL BOX TRAY QA014 REV06 08.04.12...

  • Page 62: Buss Bars

    LECTRICAL BUSS BARS QA014 REV06 08.04.12...
  • Page 63 LECTRICAL BUSS BARS Item Part Number Qty. Description A-RTT12-00429 PRE-CHARGE RESISTOR 8MM-1.5 X 30 10.9 HCS 5/16 FLAT WASHER 8MM X 1.25 LOCK NUT A-ES12-0571 BUSSBAR DET B A-ES12-0571 BUSSBAR DET D 5/16 FLAT WASHER 8MM LOCK WASHER 8MM-1.5 NUT A-ES12-0415-1 12V CONTACTOR A-ES12-0416-1...
  • Page 64 LECTRICAL This page was intentionally left blank QA014 REV06 08.04.12...

  • Page 65: Ac Drive Install S/N 5M106 And Before

    LECTRICAL AC DRIVE INSTALL FOR S/N 5M106 AND BEFORE Item Part Number Qty. Description A-ES12-0422 AC DRIVE CONTROLLER 3/8-16 X 1.5 HCS 3/8 FLAT WASHER 3/8 LOCK WASHER 5/16-18 x 1 FHSCS STAINLESS STEEL QA014 REV06 08.04.12...

  • Page 66: Ac Drive Install S/N 5M107 And After

    LECTRICAL AC DRIVE INSTALL FOR S/N 5M107 AND LATER QA014 REV06 08.04.12...
  • Page 67 LECTRICAL AC DRIVE INSTALL FOR S/N 5M107 AND LATER Item Part Number Qty. Description #8-32 X 2.25 MACHINE SCREW NVSP-08-001-CA FAN FINGER GUARD A-ES12-0806 60MM COOLING FAN MTT5-10-001-SA FINNED HEATSINK FAN PLENUM ET00-10-002-SA FINNED HEATSINK MOUNT PLATE #8-32 NYLOCK NUT M6-1.0 X 20 HHCS M6 SPLIT LOCK WASHER M6 FLAT WASHER...

  • Page 68: Electrical Panel A Without Cab Option

    LECTRICAL ELECTRICAL PANEL A-WITHOUT CAB OPTION QA014 REV06 08.04.12...
  • Page 69 LECTRICAL ELECTRICAL PANEL A-WITHOUT CAB OPTION Item Part Number Qty. Description 10-32 X .75 SLOT WITH HEX #10 FLAT WASHER A-MTT5-0412-1 BUSSMAN BOX 10-32 LOCK NUT A-MTT5-0220 ELECTRICAL SUB PANEL A A-MTT5-0225 FUSE HOLDER 10-32 X 1 FHSCS A-MTT5-0228 FUSE ANN-60 1/4 FLAT WASHER 5/16-24 NUT 7A5012...

  • Page 70: Electrical Panel A With Cab Option

    LECTRICAL ELECTRICAL PANEL A-WITH CAB OPTION QA014 REV06 08.04.12...
  • Page 71 LECTRICAL ELECTRICAL PANEL A-WITH CAB OPTION Item Part Number Qty. Description 10-32 X .75 SLOT WITH HEX A-ES12-0572 CONTACTOR FLOOR MTG BRACKET 10-32 LOCK NUT A-ES12-0415-1 12V CONTACTOR A-MTT5-0412-1 BUSSMAN BOX 10-32 X .75 SLOT WITH HEX #10 FLAT WASHER 10-32 X 1 FHSCS A-MTT5-0220 ELECTRICAL SUB PANEL A...

  • Page 72: Electrical Schematic Drive Lh S/N 5M106 And Before

    LECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE LH FOR S/N 5M106 AND BEFORE QA014 REV06 08.04.12...

  • Page 73: Electrical Schematic Drive Rh S/N 5M106 And Before

    LECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE RH FOR S/M 5M106 AND BEFORE QA014 REV06 08.04.12...

  • Page 74: Electrical Schematic Drive Lh S/N 5M107 And After

    LECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE LH FOR S/N 5M107 AND AFTER QA014 REV06 08.04.12...

  • Page 75: Electrical Schematic Drive Rh S/N 5M107 And After

    LECTRICAL SCHEMATICS ELECTRICAL SCHEMATIC DRIVE RH FOR S/M 5M107 AND AFTER QA014 REV06 08.04.12...

  • Page 76: Lights

    IGHTS HEADLIGHTS Item Part Number Description 1/4-20 X 1 BOLT 1/4-20 LOCK WASHER(NOT SHOWN) 1/4 FLAT WASHER A-ES12-0492 LED HEADLIGHT 8MM FLAT WASHER 8MM-1.5 LOCK NUT A-ES12-0803 INCHING SWITCH *S/N BEFORE 5M107 ET00-14-001-CA INCHING SWITCH *S/N 5M107 AND LATER A-MTT5-0213 HEAD LIGHT GUARD QA014 REV06 08.04.12...

  • Page 77: Taillights

    IGHTS TAILLIGHTS Item Part Number Description A-MTT5-0492 TAIL LIGHT 10-32 X 1 BOLT 10-31 LOCK NUT(NOT SHOWN) QA014 REV06 08.04.12...

  • Page 78: Other Assembly

    THER SSEMBLY BODY PANELS QA014 REV06 08.04.12...
  • Page 79 THER SSEMBLY BODY PANELS Item Part Number Description A-MTT5-0233 SIGHT TUNNEL COVER A-MTT5-0203 HYDRAULIC PUMP FILLER DOOR A-MTT5-0210 LH BATTERY HOOD A-MTT5-0211 RH BATTERY HOOD HEATER BOX COVER A-MTT5-00219 BATTERY ACCESS COVER A-MTT5-0222 ELECTRICAL COVER PANEL A-MTT5-0221 CONSOLE COVER PLATE 1/4-20 X 3/4 HCS 1/4 FLAT WASHER 1/4-20 X 3/4 STAINLESS FHSCS...
  • Page 80 THER SSEMBLY BODY PANELS QA014 REV06 08.04.12...
  • Page 81 THER SSEMBLY BODY PANELS QA014 REV06 08.04.12...
  • Page 82 THER SSEMBLY BODY PANELS-625 AH BATTERY OPTION Item Part Number Description 3/4-20 X 1 FHSCS 3/4 FLAT WASHER A-MTT5-0160-A LH BATTERY HOOD A-MTT5-0160-B RH BATTERY HOOD QA014 REV06 08.04.12...

  • Page 83: Charge Jack Assembly

    THER THER SSEMBLY SSEMBLY CHARGE JACK ASSEMBLY Item Part Number Description A-ES12-0442 BURTON CONNECTOR 1/4-20 X 1 FHSCS STAINLESS A-ES12-0445 LIMIT SWITCH QA014 REV06 08.04.12...

  • Page 84: Heater Module

    THER SSEMBLY HEATER MODULE QA014 REV06 08.04.12...
  • Page 85 THER SSEMBLY HEATER MODULE Item Part Number Description A-MTT5-0236 ADJUSTABLE LOUVER A-ES12-0801 ROCKER SWITCH A-MTT5-0230 HEATER MODULE COVER 10-32 LOCK WASHER A-MTT5-0601 HEATER CORE #10 FLAT WASHER A-MTT5-0231 HEATER MODULE BASE AE-OPT-0320-E GROMMET A-ES12-00415-1 CONTACTOR 10-32 X 1 BOLT A-MTT5-0235 HEATER FAN 1/4-20 X 1 BOLT 10-32 LOCK NUT...

  • Page 86: Heater Schematic

    THER SSEMBLY HEATER SCHEMATIC QA014 REV06 08.04.12...

  • Page 87: Floor Mats

    THER SSEMBLY FLOOR MATS Item Part Number Description A-MTT5-0820 FLOOR MAT SET QA014 REV06 08.04.12...

  • Page 88: Seat Assembly

    THER SSEMBLY SEAT ASSEMBLY Item Part Number Description A-TT4-0048-1 STANDARD SEAT COMPLETE AE-OPT-0055-A SEAT BOTTOM CUSHION ONLY E10000 SEAT BELT ONLY QA014 REV06 08.04.12...

  • Page 89: Hitch Options

    PTIONS HITCH OPTIONS Item Part Number Description AE-OPT-0033 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY B-TT3-0008 DET2 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING B-TT3-0008A E-HITCH SPRING B-TT3-0008 DET5 LOCKING COLLAR B-TT3-0008B ROLL PIN AE-OPT-0028 PINTLE HOOK AE-OPT-0026 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) AE-OPT-0093 AIRLINE HITCH 2 3/8"...

  • Page 90: E-Hitch & Front Tie Down Rings

    PTIONS FRONT HITCH & TIE DOWN RING QA014 REV06 08.04.12...

  • Page 91: Front Bumper Option

    PTIONS FRONT HITCH , TIE DOWN RING & BUMPERS Item Part Number Description AE-OPT-0033 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY AE-OPT-0064-A TIE DOWN RING AE-OPT-0119-1 FRONT BUMPER 1/2-13 LOCK NUT 1/2 FLAT WASHER QA014 REV06 08.04.12...

  • Page 92: E-Hitch, Spot Light & Inching Switch

    PTIONS REAR HITCH, SPOT LIGHT & BUMPERS QA014 REV06 08.04.12...

  • Page 93: Rear Bumper Option

    PTIONS REAR HITCH, SPOT LIGHT & BUMPERS Item Part Number Description 8MM-1.5 LOCK NUT 8MM FLAT WASHER A-ES12-0803 INCHING SWITCH *S/N BEFORE 5M107 ET00-14-001-CA INCHING SWITCH *S/N 5M107 AND LATER AE-OPT-0033 STANDARD E-HITCH(OPTIONAL) 1/2" BOLT (LENGTH VARIES L=BUMPER WIDTH + HITCH WIDTH + 2 INCHES A-TMM5-0491 SPOT LIGHT(OPTIONAL) 1/2-13 LOCK NUT...

  • Page 94: Cab Option

    PTIONS QA014 REV06 08.04.12...
  • Page 95 PTIONS Item Part Number Description 1504010 ROTARY LOCK V-1158 HANDLE, OUTSIDE PADDLE MTT-5-0002-17 LATCH COVER V-0080 STRIKER BOLT V-0389 NON-LOCKING PADDLE HANDLE V-1814 SIDE VENT V-1442 DOOR STOP STRAP V-1377 STEEL FOOTMAN LOOP VENT-HAT VENT HAT V-1945 REAR WINDOW V-1946 FRONT WINDOW V-0156 WIPER MOTOR...
  • Page 96 This page was intentionally left blank QA014 REV06 08.04.12...

  • Page 97: Maintenance

    AINTENANCE DAILY OPERATOR RESPONSIBILITIES The following inspections should be conducted each day prior to the first operation of the tractor. Additional in- spections my be required due to unusual operating conditions. Walk-A-Round Inspection -Look for evidence around and under tractor for gear oil, hydraulic fluid or battery acid leaks. -Check tire rims and wheel stud nuts for possible damage.

  • Page 98: Trouble Shooting

    The drive components on the tractor have exceeded a specified temperature. Please allow the tractor to sit so that the components can cool down If the error continues, call Eagle Tugs technical support 5) Tractor displays "47: INCHING SWITCH FAULT"...

  • Page 99: Error Codes

    AINTENANCE ERROR CODES Should the MTT have a system error, the built in diagnostics can show one or several of the below error codes and descriptions. When calling Eagle Tech Support, please have any displayed errors readily available. This will allow us to troubleshoot your issue as fast as possible.

  • Page 100: Recommended Tool List

    9/16, 3/4, 15/16, 1 1/8 NOTE: 10) 3/8 Drive Standard Sockets *Eagle Tugs does not sell tools. Please refer to 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4 your local tool supplier to purchase any of the 11) 3/8 Drive Metric Sockets above recommended tools.

  • Page 101: Cold Weather Care

    AINTENANCE COLD WEATHER CARE MTT Cold Weather Operation: The MTT tow tractor has some specific maintenance and operational needs when used in cold weather condi- tions. Of specific concern are the hydraulic fluid weight and the battery health. Below are guidelines for proper care of these components.
  • Page 102 AINTENANCE COLD WEATHER CARE Reduced Capacity at Low Temperatures: Flooded lead acid batteries are negatively affected by cold temperatures. As temperatures decrease be- low room temp, the chemical reactions in a battery slow down which decreases the usable capacity of the battery.
  • Page 103 AINTENANCE COLD WEATHER CARE Freezing Danger: Also of concern is the freezing temperature of the battery electrolyte. The electrolyte is a sulfuric acid mixture. This mixture contains water and will freeze at a low enough temperature. As the battery is discharged, the elec- trolyte mixture loses its acidity and therefore freezes at a higher temperature.

  • Page 104: Battery Charging & Maintenance Quick Guide

    Eagle Tugs Battery Charging and Maintenance Quick Guide This document provides guidelines for charging, discharging, and maintaining the Deka D-series industrial traction battery used in the Eagle eTT and MTT tow tractors. These instructions assume the most common options package and may differ from your truck.
  • Page 105 OEM installed battery. Failure to replace with the same specification battery can result in reduced performance and vehicle instability. Please consult Eagle tugs for assistance when considering any battery replacements. QA014 REV06 08.04.12...

  • Page 106: Transporting Instructions

    AINTENANCE TRANSPORTING INSTRUCTIONS The MTT tow tractor is not able to be moved by forklift. The MTT tow tractor may be flat towed or towed on the rear tires for short distances. The battery must be discon- nected for towing, and the towing speed should not exceed 13 mph. QA014 REV06 08.04.12...

  • Page 107: Accumulator Maintenance

    AINTENANCE AINTENANCE ACCUMULATOR MAINTENANCE The MTT Tractor features an accumulator backed brake system. This system stores hydraulic pressure in an accu- mulator to provide continued braking in the event of a system power or fluid loss. Over time it is possible to lose pre-charge pressure in the accumulator.

  • Page 108: Front Axle Maintenance

    AINTENANCE FRONT AXLE MAINTENANCE Maintenance Schedule for Steering Axles 500 Hours: 1) Lubricate axle. Our axle has 7 grease zerks: one for each of three rod ends, and two each on the steering knuckles. 2) Inspect brake system. Inspect pads for wear and replace when necessary. Inspect brake lines and calipers for fluid leaks.

  • Page 109: Rear Axle Maintenance-Oil Change

    AINTENANCE REAR AXLE MAINTENANCE-OIL CHANGE **ALL OPERATIONS MUST ONLY BE PERFORMED BY TRAINED PERSONNEL (1) Which of both conditions comes first (2) 50 hours for severe operating conditions (3) At the season end if you have not reached the indicated hours REAR AXLE MAINTENANCE CHART Description of Check/Service Every...
  • Page 110 AINTENANCE REAR AXLE MAINTENANCE—OIL CHANGE QA014 REV06 08.04.12...
  • Page 111 AINTENANCE REAR AXLE MAINTENANCE-OIL CHANGE QA014 REV06 08.04.12...
  • Page 112 AINTENANCE REAR AXLE MAINTENANCE-OIL CHANGE QA014 REV06 08.04.12...

  • Page 113: Rear Axle Grease In Assembly

    AINTENANCE REAR AXLE MAINTENANCE-GREASE IN ASSEMBLY QA014 REV06 08.04.12...
  • Page 114 AINTENANCE REAR AXLE MAINTENANCE-GREASE IN ASSEMBLY QA014 REV06 08.04.12...
  • Page 115 AINTENANCE REAR AXLE MAINTENANCE-ADHESIVES AND TORQUE SPECIFICATIONS QA014 REV06 08.04.12...

  • Page 116: Rear Axle Maintenance-Torque Specifications

    AINTENANCE REAR AXLE MAINTENANCE-ADHESIVES AND TORQUE SPECIFICATIONS QA014 REV06 08.04.12...

  • Page 117: Rear Axle Maintenance-Sensor Group Disassembly

    AINTENANCE REAR AXLE MAINTENANCE-SENSOR GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 118 AINTENANCE REAR AXLE MAINTENANCE-SENSOR GROUP DISASSEMBLY QA014 REV06 08.04.12...

  • Page 119: Rear Axle Maintenance-Sensor Group Assembly

    AINTENANCE REAR AXLE MAINTENANCE-SENSOR GROUP ASSEMBLY QA014 REV06 08.04.12...

  • Page 120: Rear Axle Maintenance-Sensor Adjustment

    AINTENANCE REAR AXLE MAINTENANCE-SENSOR ADJUSTMENT QA014 REV06 08.04.12...
  • Page 121 AINTENANCE REAR AXLE MAINTENANCE-SENSOR ADJUSTMENT QA014 REV06 08.04.12...
  • Page 122 AINTENANCE REAR AXLE MAINTENANCE-SENSOR ADJUSTMENT QA014 REV06 08.04.12...
  • Page 123 AINTENANCE REAR AXLE MAINTENANCE-SENSOR ADJUSTMENT QA014 REV06 08.04.12...
  • Page 124 AINTENANCE REAR AXLE MAINTENANCE-SENSOR ADJUSTMENT QA014 REV06 08.04.12...

  • Page 125: Rear Axle Maintenance-Rh Gear Reduction Group Disassembly

    AINTENANCE REAR AXLE MAINTENANCE-RH REDUCTION GEAR GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 126 AINTENANCE REAR AXLE MAINTENANCE-RH REDUCTION GEAR GROUP DISASSEMBLY QA014 REV06 08.04.12...
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  • Page 133 AINTENANCE REAR AXLE MAINTENANCE-RH REDUCTION GEAR GROUP DISASSEMBLY QA014 REV06 08.04.12...

  • Page 134: Rear Axle Maintenance-Rh Gear Reduction Group Assembly

    AINTENANCE REAR AXLE MAINTENANCE-RH REDUCTION GEAR GROUP ASSEMBLY QA014 REV06 08.04.12...
  • Page 135 AINTENANCE REAR AXLE MAINTENANCE-RH REDUCTION GEAR GROUP ASSEMBLY QA014 REV06 08.04.12...
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  • Page 147 AINTENANCE REAR AXLE MAINTENANCE-RH REDUCTION GEAR GROUP ASSEMBLY QA014 REV06 08.04.12...

  • Page 148: Rear Axle Maintenance-Brake Group Disassembly

    AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 149 AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 150 AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP DISASSEMBLY QA014 REV06 08.04.12...
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  • Page 155 AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP DISASSEMBLY QA014 REV06 08.04.12...

  • Page 156: Rear Axle Maintenance-Brake Group Assembly

    AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP ASSEMBLY QA014 REV06 08.04.12...
  • Page 157 AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP ASSEMBLY QA014 REV06 08.04.12...
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  • Page 164 AINTENANCE REAR AXLE MAINTENANCE-BRAKE GROUP ASSEMBLY QA014 REV06 08.04.12...

  • Page 165: Rear Axle Maintenance-Rh Housing Group Disassembly

    AINTENANCE AXLE MAINTENANCE—RH HOUSING GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 166 AINTENANCE AXLE MAINTENANCE—RH HOUSING GROUP DISASSEMBLY QA014 REV06 08.04.12...
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  • Page 168: Rear Axle Maintenance-Rh Housing Group Assembly

    AINTENANCE AXLE MAINTENANCE—RH HOUSING GROUP ASSEMBLY QA014 REV06 08.04.12...
  • Page 169 AINTENANCE AXLE MAINTENANCE—RH HOUSING GROUP ASSEMBLY QA014 REV06 08.04.12...
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  • Page 171 AINTENANCE AXLE MAINTENANCE—RH HOUSING GROUP ASSEMBLY QA014 REV06 08.04.12...

  • Page 172: Rear Axle Maintenance-Rh Differential Group Disassembly

    AINTENANCE AXLE MAINTENANCE—REAR DIFFERENTIAL GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 173 AINTENANCE AXLE MAINTENANCE—REAR DIFFERENTIAL GROUP DISASSEMBLY QA014 REV06 08.04.12...

  • Page 174: Rear Axle Maintenance-Rh Differential Group Assembly

    AINTENANCE AXLE MAINTENANCE—REAR DIFFERENTIAL GROUP ASSEMBLY QA014 REV06 08.04.12...
  • Page 175 AINTENANCE AXLE MAINTENANCE—REAR DIFFERENTIAL GROUP ASSEMBLY QA014 REV06 08.04.12...
  • Page 176 AINTENANCE AXLE MAINTENANCE—REAR DIFFERENTIAL GROUP ASSEMBLY QA014 REV06 08.04.12...

  • Page 177: Rear Axle Maintenance-Lh Reduction Gear Group Disassembly

    AINTENANCE AXLE MAINTENANCE—LH REDUCTION GEAR GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 178 AINTENANCE AXLE MAINTENANCE—LH REDUCTION GEAR GROUP DISASSEMBLY QA014 REV06 08.04.12...
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  • Page 183: Rear Axle Maintenance-Lh Reduction Gear Group Assembly

    AINTENANCE AXLE MAINTENANCE—LH REDUCTION GEAR GROUP ASSEMBLY QA014 REV06 08.04.12...
  • Page 184 AINTENANCE AXLE MAINTENANCE—LH REDUCTION GEAR GROUP ASSEMBLY QA014 REV06 08.04.12...
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  • Page 194: Rear Axle Maintenance-Lh Housing & Electric Motor Disassembly

    AINTENANCE AXLE MAINTENANCE—LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY QA014 REV06 08.04.12...
  • Page 195 AINTENANCE AXLE MAINTENANCE—LH HOUSING AND ELECTRIC MOTOR DISASSEMBLY QA014 REV06 08.04.12...
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  • Page 198: Rear Axle Maintenance-Lh Housing & Electric Motor Assembly

    AINTENANCE AXLE MAINTENANCE—LH HOUSING AND ELECTRIC MOTOR ASSEMBLY QA014 REV06 08.04.12...
  • Page 199 AINTENANCE AXLE MAINTENANCE—LH HOUSING AND ELECTRIC MOTOR ASSEMBLY QA014 REV06 08.04.12...
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  • Page 201 AINTENANCE AXLE MAINTENANCE—LH HOUSING AND ELECTRIC MOTOR ASSEMBLY QA014 REV06 08.04.12...

  • Page 202: Rear Axle Maintenance-Brake Control Group Disassembly

    AINTENANCE AXLE MAINTENANCE—BRAKE CONTROL GROUP DISASSEMBLY QA014 REV06 08.04.12...
  • Page 203 AINTENANCE AXLE MAINTENANCE—BRAKE CONTROL GROUP DISASSEMBLY QA014 REV06 08.04.12...
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  • Page 206: Rear Axle Maintenance-Brake Control Group Assembly

    AINTENANCE AXLE MAINTENANCE—BRAKE CONTROL GROUP ASSEMBLY QA014 REV06 08.04.12...
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  • Page 210 AINTENANCE AXLE MAINTENANCE—BRAKE CONTROL GROUP ASSEMBLY QA014 REV06 08.04.12...

  • Page 211: Rear Axle Maintenance-Trouble Shooting

    AINTENANCE AXLE MAINTENANCE—TROUBLE SHOOTING Note: It is recommended that diagnosis and repairs be done by an authorized Carraro dealer in your area. Unauthorized work may void axle warranty. QA014 REV06 08.04.12...
  • Page 212 AINTENANCE AXLE MAINTENANCE—TROUBLE SHOOTING QA014 REV06 08.04.12...

  • Page 213: Rear Axle Maintenance-Special Tools

    AINTENANCE AXLE MAINTENANCE—SPECIAL TOOLS Note: The following tools are specific to Carraro Axle and can be purchased through a Carraro dealer. QA014 REV06 08.04.12...
  • Page 214 AINTENANCE AXLE MAINTENANCE—SPECIAL TOOLS QA014 REV06 08.04.12...

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