Sony AZ1-L Service Manual
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
SERVICE MANUAL
AZ1-L
Chassis
ORIGINAL MANUAL ISSUE DATE: 2/2010
Version Date
Subject
1.0
2/2010
No revisions or updates
LCD Digital Color TV
9-888-297-01

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Summary of Contents for Sony AZ1-L

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL SERVICE MANUAL AZ1-L Chassis ORIGINAL MANUAL ISSUE DATE: 2/2010 Version Date Subject 2/2010 No revisions or updates LCD Digital Color TV 9-888-297-01...
  • Page 2 SERVICE MANUAL AZ1-L Chassis LCD Digital Color TV 9-888-297-01...
  • Page 3 MODEL LIST MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION KDL-32EX707 RM-YD047 COLUMBIA KDL-46EX707 RM-YD047 COLUMBIA KDL-40EX707 RM-YD047 COLUMBIA KDL-52EX707 RM-YD047 COLUMBIA...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Specifi cations....................................1 Warnings and Cautions ..................................3 Safety-Related Warning ..................................4 Safety Check-Out ....................................5 Self Diagnosis Functions ................................7 SEC 1. Disassembly/Part Number Information ..........................11 1-1. Table-Top Stand Assembly Removal ..........................11 1-2. Rear Cover, AC Inlet, Switch Unit and Power Switch Removal ..................12 1-3.
  • Page 5 TABLE OF CONTENTS 2-2. Adjustments After Replacing the BAL Board or the LCD Panel ..................20 2-2-1. Updating the Software ............................20 2-2-2. Selecting the Model ..............................21 2-2-3. Selecting the Destination ............................22 2-2-4. Verifying the Model and Panel Information ......................22 2-2-5. Reconnecting All Cables............................23 2-3.
  • Page 6: Specifi Cations

    “PlayStation” es una marca comercial registrada y “PS3” es (Entrada de componente 1/2) Formato de señal: 480i, 480p, 720p, 1080i, 1080p una marca comercial de Sony Computer Entertainment Inc. ® DLNA , el logotipo de DLNA y DLNA CERTIFIED™ son marcas comerciales, AUDIO marcas de servicio o marcas de certificación de Digital Living...
  • Page 7 SPECIFICATIONS 52EX707 46EX707 40EX707 32EX707 Alimentación y otras especificaciones Requisitos de alimentación 110-240 V ca, 50/60 Hz Consumo energético 125 W 107 W 91 W en uso 15 W en DAM* (Se puede oír un ruido durante la descarga pero es normal.) Tamaño de pantalla (cm) 80,0...
  • Page 8: Warnings And Cautions

    Components identifi ed by shading and ! mark on the exploded views are critical for safe operation. Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is essential that all critical parts be replaced only with the part number specifi...
  • Page 9: Safety-Related Warning

    SAFETY-RELATED WARNING USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press on the panel or frame edge to avoid the risk of electric shock.
  • Page 10: Safety Check-Out

    SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. To Exposed Metal Parts on Set 2.
  • Page 11 SAFETy ChECk-OUT lEakagE tESt The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods.
  • Page 12: Self Diagnosis Functions

    SELF DIAGNOSIS FUNCTIONS Self Diagnosis Supported model SElf diagnoSiS funCtion The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 13 SELF DIAGNOSIS FUNCTIONS StandBy lEd flaSH Count 2 times 5 times LED ON 0.3 sec. LED OFF LED OFF 0.3 sec. 3 sec. Ambient Sensor/ Picture Off / Standby LED Power LED (IR) Infrared Receiver Timer LED KDL-32EX707/40EX707/46EX707/52EX707...
  • Page 14 SELF DIAGNOSIS FUNCTIONS ViEWing tHE SElf CHECk diagnoStiC liSt For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of a failure for confirmation on the Self Check diagnostic screen: 1.
  • Page 15 SELF DIAGNOSIS FUNCTIONS ClEaring tHE SElf CHECk diagnoStiC liSt Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have completed the repairs to be sure you have cleared the result display to “0”. 1.
  • Page 16: Sec 1. Disassembly/Part Number Information

    (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) 4-170-479-01 COVER, NECK (LL3A FRONT) For product protection and safety reasons, Sony strongly recommends (KDL-52EX707 ONLY) that you use the screws provided with the TV. CAUTION: These screws cannot be used to secure the TV to...
  • Page 17: Rear Cover, Ac Inlet, Switch Unit And Power Switch Removal

    DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identifi ed by a red outline and a mark contain 1-2. REAR COVER, AC INLET, SWITCH UNIT AND POWER SWITCH REMOVAL NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety.
  • Page 18: Speakers And Hlr Board Removal

    DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identifi ed by a red outline and a mark contain 1-3. SPEAKERS AND HLR BOARD REMOVAL NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety.
  • Page 19: Ge3A/Ge2B (Power) Boards, Bal Board, Hms2 Board And Lcd Panel Removal

    DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identifi ed by a red outline and a mark contain NOTE: The components identifi ed by shading 1-4. GE3A/GE2B (POWER) BOARDS, BAL BOARD, HMS2 BOARD AND LCD PANEL REMOVAL confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety.
  • Page 20: Cleaning The Lcd Panel

    DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identifi ed by a red outline and a mark contain 1-5. CLEANING THE LCD PANEL NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety. Replace only these components are repaired and/or replaced.
  • Page 21: Connectors

    DISASSEMBLY/PART NUMBER INFORMATION NOTE: The components identifi ed by a red outline and a mark contain 1-7. CONNECTORS NOTE: The components identifi ed by shading confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety. Replace only these components are repaired and/or replaced.
  • Page 22: Accessories And Packing

    DISASSEMBLY/PART NUMBER INFORMATION 1-8. ACCESSORIES AND PACKING 3-299-071-03 FLYER, SAFETY 4-180-191-32 MANUAL, INSTRUCTION 1-837-644-12 POWER-SUPPLY CORD SET 4-180-033-11 SUPPLEMENT(STAND INSTALLATION) X-2348-140-3 SUPPORT BELT KIT 1-9. MISCELLANEOUS 4-182-211-01 GASKET 1-487-194-12 INFRARED RECEIVER SENSOR 4-182-212-01 SPACER (ALL EXCEPT KDL-32EX707) 4-186-417-01 SPACER, PANEL (KDL-46EX707 ONLY) 7-632-452-24 TAPE (NO.303) 18MMX35M YEL...
  • Page 23: Sec 2. Service Adjustments

    SEC 2. SERVICE ADjUSTMENTS 2-1. ACCESSING SERvICE ADJUSTmENT mODE DIGITAL SERVICE 1. TV must be in Standby Mode. (POWER off). 2. Press the following buttons on the Remote Commander 001 OP within a second of each other: 000 VERS DISPLAY POWER Channel Volume...
  • Page 24: Viewing The Service Menus

    SERvICE ADjUSTMENTS 2-1-1. vIEWING THE SERvICE mENUS Within each Service Menu are Categories and data information. Use the Remote Commander to view the Digital, Chassis and Sub Item name Service Menus and their options. CHASSIS SERVICE Category name Item number CXD2813R H_DET_NOSIG_CNT 1 3.
  • Page 25: Using The Remote Commander To View Or Change Service Data

    SERVICE ADJUSTMENTS 2-1-2. USING THE REMOTE COMMANDER TO VIEW OR 2-2. ADJUSTMENTS AFTER REPLACING THE BAL BOARD CHANGE SERVICE DATA OR THE LCD PANEL Use the buttons on the Remote Commander to access the Service The following procedures must be completed after replacing the BAL Menu items and adjust the Data Values.
  • Page 26: Selecting The Model

    Chassis Model Name NOTE: There are 3 Service Menus for this model, DIGITAL, Data Value Name CHASSIS, and SUB. If the DIGITAL Service Menu is AZ1-L KDL-32EX707 3a-0 not displayed, press JUmP or OPTIONS on the Remote AZ1-L KDL-40EX707 3a-0 Commander.
  • Page 27: Selecting The Destination

    SERvICE ADjUSTMENTS 2-2-3. SElECTING THE DESTINATION DIGITAL SERVICE After replacing the bAl board or the lCD Panel, the destination location 002 MODEL must be set. 001 DEST Destination 21: CO (TW grp) CAUTION: Selecting the incorrect destination may requiring replacing the Data Value bAl board.
  • Page 28: Reconnecting All Cables

    SERvICE ADjUSTMENTS Code Model Name MoDEl ID Product ID Panel ID DIGITAL SERVICE Name KDL-32EX707 2577330E 54520000 LK320D3LEDE120 3a-0 001 OP KDL-32EX707 2577330E 54520000 LK315D3LA4S 3a-0 000 VERS KDL-32EX707 2577330E 54520000 LK320D3LEDE120 3a-0 KDL-32EX707 2577330E 54520000 LK315D3LA4S 3a-0 <MAIN> <SUB> KDL-40EX707 2577331B 54520000...
  • Page 29: White Balance Adjustments

    SERvICE ADjUSTMENTS 2-3. WHITE bAlANCE ADJUSTmENTS 5. To select the White Balance Adjustment setting that needs to be changed, do the following: White Balance adjustment data is located on the Digital Service Menu. a. To select R_DRV, press 1. TV must be in Standby Mode. (POWER off). b.
  • Page 30: Resetting The Tv To Factory Condition

    SERvICE ADjUSTMENTS 2-4. RESETTING THE Tv TO FACTORy CONDITION 2-4-1. RESETTING THE Tv TO FACTORy CONDITION USING SERvICE mODE Use the following instructions to restore the User Adjustments and Channel Memory settings to the preset factory conditions. 1. TV must be in Standby Mode. (POWER off). 2.
  • Page 31: Sec 3. Diagrams

    SEC 3. DIAGRAMS 3-1. CIRCUIT bOARDS lOCATION GE3A (KDL-32EX707/40EX707 ONLY) GE2B (KDL-46EX707/52EX707 ONLY) SWITCH UNIT HMS2 KDL-32EX707/40EX707/46EX707/52EX707...
  • Page 32: Block Diagram

    DIAGRAMS 3-2. BLOCK DIAGRAM KDL-32EX707/40EX707/46EX707/52EX707...
  • Page 33 Sony Electronics Reproduction in whole or part without written permission is prohibited. All rights reserved Sony Corporation English 2010bJ74WEb-1 Sony Technology Center Printed in USA Technical Services 9-888-297-01 © 2010.2 Service Promotion Department KDL-32EX707/40EX707/46EX707/52EX707...

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