Kenwood TK-3000 K Service Manual

Kenwood TK-3000 K Service Manual

Uhf fm transceiver

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SERVICE MANUAL
UHF FM TRANSCEIVER
TK-3000
K, M, M2, M3, M4, M6, M7, E, T2 versions
REVISED
This service manual has been revised due to the addition of TK-3000 type M3, M4, M6,
M7, E, T2. This service manual is applies to products with B4901021 (K, M, M3, M7
types) / B4B01113 (M2, M4 types) / B5305070 (M6 type) / B4905881 (E, T2 types) or
subsequent serial numbers.
This product complies with the RoHS directive for the European market
.
This product uses Lead Free solder.
B5B-7202-00
No.RQ073
COPYRIGHT © 2015 JVC KENWOOD Corporation
2015/6

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Summary of Contents for Kenwood TK-3000 K

  • Page 1 / B4B01113 (M2, M4 types) / B5305070 (M6 type) / B4905881 (E, T2 types) or subsequent serial numbers. This product complies with the RoHS directive for the European market This product uses Lead Free solder. B5B-7202-00 No.RQ073 COPYRIGHT © 2015 JVC KENWOOD Corporation 2015/6...
  • Page 2: Table Of Contents

    Copyright 2015 by JVC KENWOOD Corporation. All The title to and ownership of copyrights for firmware rights reserved. embedded in Kenwood product memories are reserved for No part of this manual may be reproduced, translated, JVC KENWOOD Corporation. Any modifying, reverse en-...
  • Page 3: General

    LOC: 38.4MHz X57-8100-23 350~390MHz E,T2 X57-8102-71 440~470MHz SYSTEM SET-UP Merchandise received Frequency range (MHz) RF power Type TX/RX 440~480 TK-3000 K,M,M3,M7 TX/RX 400~430 TK-3000 M2,M4 Choose the type of transceiver 4.0W TX/RX 350~390 TK-3000 M6 TX/RX 440~470 TK-3000 E,T2 Transceiver programming A personal computer, programming interface (KPG-22/22A), and FPU (programming software) are required for programming.
  • Page 4: Realignment

    TK-3000 REALIGNMENT Note: 1. Modes • The data stored in the personal computer must match Model Name and Model Type when it is written into EE- User mode PROM. • Do not press the [PTT] key during data transmission or PC mode Data programming mode reception.
  • Page 5 TK-3000 REALIGNMENT 3-6. Programming with PC If data is transferred to the transceiver from a PC with the FPU, the data for each set can be modifi ed. Data can be programmed into the EEPROM in RS-232C format via the SP/MIC jack. In this mode the PTT line operate as TXD and RXD data lines respectively.
  • Page 6: Disassembly For Repair

    TK-3000 DISASSEMBLY FOR REPAIR 1. Separating the Case Assembly from the 2. Removing the TX-RX unit from the Chassis Chassis 1. Remove the two knobs ( a ). 1. Remove the packing ( e ). 2. Remove the two screws ( b ). 2.
  • Page 7: Circuit Description

    TK-3000 CIRCUIT DESCRIPTION 1. Frequency Confi guration The receiver utilizes double conversion. The first IF is 38.85MHz and the second IF is 450kHz. The fi rst Local os- cillator is supplied from the PLL circuit. The PLL circuit in the transmitter generates the neces- sary frequencies.
  • Page 8 TK-3000 CIRCUIT DESCRIPTION 2-3. IF Amplifi er Circuit 3. Transmitter System The fi rst IF signal is passed through a four-pole mono- 3-1. Microphone Amplifi er Circuit lithic crystal fi lter (XF200) to remove the adjacent channel The signal from microphone amplifi ed by IC301 and goes signal.
  • Page 9 TK-3000 CIRCUIT DESCRIPTION Note: 4. Frequency Synthesizer Circuit The EEPROM stores tuning data (Deviation, Squelch, 4-1. Frequency Synthesizer etc.). The frequency synthesizer consists of the TCXO (X1), Realign the transceiver after replacing the EEPROM. VCO, PLL IC (IC1) and buffer amplifi ers. The TCXO generates 19.2MHz.
  • Page 10: Semiconductor Data

    TK-3000 SEMICONDUCTOR DATA MCU:F2136ACNKDRD (TX-RX unit: IC400) Pin No. Signal Name Function Pin No. Signal Name Function VOXIN VOX level input VREF Reference voltage input CVDET VCO voltage detection MODE Mode select for MCU LSDO Low speed data output HSDO DTMF/beep output BATT Battery voltage input...
  • Page 11: Components Description

    TK-3000 COMPONENTS DESCRIPTION TX-RX unit (X57-810X-XX) Ref. No. Part Name Description Ref. No. Part Name Description Variable capaci- Frequency control/ VCO tance diode PLL system IC200 FM IF system Variable capaci- Frequency control/ VCO tance diode IC300 Diode TX/RX RF switch IC301 LSD buffer IC302...
  • Page 12: Parts List

    TK-3000 PARTS LIST ✽ New Parts. indicates safety critical components. L : Scandinavia K : USA P : Canada Parts without Parts No. are not supplied. Y : PX (Far East, Hawaii) T : England E : Europe Les articles non mentionnes dans le Parts No. ne sont pas fournis. C : China X : Australia M : Other Areas...
  • Page 13 TK-3000 PARTS LIST TX-RX UNIT (X57-810X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation CC73HCH1H040B CHIP C 4.0PF C150 CC73HCH1H120J CHIP C 12PF CK73HBB1H102K CHIP C 1000PF C153 CC73HCH1H390J CHIP C 39PF CK73HB1A684K CHIP C...
  • Page 14 TK-3000 PARTS LIST TX-RX UNIT (X57-810X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation C225 CC73HCH1H050B CHIP C 5.0PF C268 CC73HCH1H220J CHIP C 22PF M2,M4,T2,E C225 CC73HCH1H060B CHIP C 6.0PF K,M,M3, C269 CC73HCH1H180G CHIP C...
  • Page 15 TK-3000 PARTS LIST TX-RX UNIT (X57-810X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation C345 CK73HBB1H102K CHIP C 1000PF BBY66-02V VARIABLE CAPACITANCE DIODE C346 CK73HB1A184K CHIP C 0.18UF BA892-02V DIODE C347 CK73GBB1A105K CHIP C...
  • Page 16 TK-3000 PARTS LIST TX-RX UNIT (X57-810X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation LK73H0BD22NJ SMALL FIXED INDUCTOR(22NH) K,M,M3, Q102 RD07MUS2BT214 M7,T2,E Q103 LTC014EEBFS8 TRANSISTOR LK73H0BD33NJ SMALL FIXED INDUCTOR(33NH) M2,M4 Q200 LTA023JEBFS8 TRANSISTOR...
  • Page 17 TK-3000 PARTS LIST TX-RX UNIT (X57-810X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation RK73HB1J104J CHIP R 100K 1/16W R221 RK73HB1J473J CHIP R 1/16W T2,E RK73HB1J333J CHIP R 1/16W R221 RK73HB1J823J CHIP R 1/16W...
  • Page 18 TK-3000 PARTS LIST TX-RX UNIT (X57-810X-XX) Desti- Desti- Ref. No. Address Parts No. Description Ref. No. Address Parts No. Description parts nation parts nation R323 RK73HB1J562J CHIP R 5.6K 1/16W R412 RK73HB1J472J CHIP R 4.7K 1/16W R324 RK73HH1J473D CHIP R 1/16W R413 RK73HB1J102J...
  • Page 19: Exploded View

    TK-3000 EXPLODED VIEW S400 Cx13 MIC300 J301 J300 VR500 CF200 S402 CD200 TX-RX unit A : N09-2438-05 B : N30-2606-48 C : N83-2005-48 Parts with the exploded numbers larger than 700 are not supplied. If a part reference number is listed in a box on the exploded view of the PCB, that part does not come with the PCB. These parts must be ordered separately.
  • Page 20: Adjustment

    TK-3000 ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Specifi cations Frequency Range 350 to 480MHz Standard Signal Generator (SSG) Modulation Frequency modulation and external modulation Output –127dBm/0.1µV to greater than –47dBm/1mV Input Impedance 50Ω RF Power Meter Operation Frequency 350 to 480MHz Measurement Range Vicinity of 10W...
  • Page 21 440.05000 440.10000 you want in actual operation. 479.95000 479.90000 ■ Test Frequency (MHz) 460.00000 460.00000 460.20000 460.20000 TK-3000 K,M,M3,M7 460.40000 460.40000 RX Frequency TX Frequency 7~16 460.05000 460.10000 440.05000 440.10000 ■ Signaling 479.95000...
  • Page 22 SINAD measurement meter at all times during tuning. BATT– IC400 CF200 ■ Adjustment frequency (MHz) CD200 TK-3000 K,M,M3,M7,E,T2 Tuning point Note: When replacing CF200, apply bond to the point shown in the fi gure. 440.05000 440.3000 Center 460.65000...
  • Page 23 TK-3000 ADJUSTMENT Common Section Measurement Adjustment Item Condition Specifi cations / Remarks Test- Unit Terminal Unit Parts Method equipment 1. Setting 1) BATT terminal voltage: 7.5V 2) SSG standard modulation [Wide] MOD: 1kHz, DEV: 3kHz [Narrow] MOD: 1kHz, DEV: 1.5kHz 2.
  • Page 24 TK-3000 ADJUSTMENT Receiver Section Measurement Adjustment Item Condition Specifi cations / Remarks Test- Unit Terminal Unit Parts Method equipment 1. Squelch 1) BPF Adj at Center (1 point) TX-RX ANT Write Level 5 Write SSG output: SP/MIC [Wide]* –118dBm (0.28µV): Oscilloscope connector K,M,M2,M3,M4,M6,M7...
  • Page 25 TK-3000 MEMO...
  • Page 26: Pc Board

       TK-3000 PC BOARD TX-RX UNIT (X57-810X-XX) 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 Component side view (J7C-0010-00) C322 R367 R392 R360 C345 C523 C329 R393 C134 C139 C353 C517 C355 C326 R136 C316 R340 R329 Q103 C319 R377 C317 C354 R327 C360 R396...
  • Page 27 TK-3000 PC BOARD TX-RX UNIT (X57-810X-XX) 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 Component side view (J7C-0010-00) C411 R408 R509 – C514 C515 IC501 IC503 MIC300 C502 Q301 IC500 C513 D501 C505 R502 C522 C504 R508 C511 Q306 R505 C145 R410 Q302 R409 Q500...
  • Page 28 TK-3000 PC BOARD TX-RX UNIT (X57-810X-XX) 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 Foil side view (J7C-0010-00) S401 CN104 S400 Side C300 CN101 or CN103 C187 C181 R138 C176 C172 C138 C136 C132 C128 C135 L108 C127 L111 R139 L110 C250 C271 or L113 C119...
  • Page 29 TK-3000 PC BOARD TX-RX UNIT (X57-810X-XX) 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 Foil side view (J7C-0010-00) CN102 R106 C107 C113 R108 C105 R113 C110 C108 C114 R157 C103 or L105 R103 Q100 Q102 R114 C112 C153 R102 R101 C150 C102 L100 C119 C100...
  • Page 30: Block Diagram

    TK-3000 BLOCK DIAGRAM X57-810X-XX UHF : 401.1 361.1 401.1 MB15E03SL-E1 311.1 440M 400M PLPS 440M 350M PLDL DATA Q4 :MCH3914(7)-H 2SC5108(Y)F D2:BBY66-02V CLOCK RF BUFFER LTC014EEBFS8 D5:BBY57-02V 3.3V REG D6:BBY57-02V Q3:LSCR523EBFS8 LSCR523EBFS8 Q2:LTC014EEBFS8 TUNE D7:DA2J101 FUSE D4:BA892-02V PLUL F500 3.15A 19.2MHz L77-3074-05 RIPPLE...
  • Page 31 TK-3000 BLOCK DIAGRAM UHF: 440MHz~480MHz : K,M,M3,M7 UHF : 401.15MHz~441.15MHz (RX) : K,M,M3,M7 400MHz~430MHz : M2,M4 361.15MHz~391.15MHz (RX) : M2,M4 440MHz~470MHz : E,T2 401.15MHz~431.15MHz(RX) : E,T2 350MHz~390MHz : M6 311.15MHz~351.15MHz(RX) : M6 440MHz~480MHz (TX) : K,M,M3,M7 400MHz~430MHz (TX) : M2,M4 440MHz~470MHz(TX) : E,T2 350MHz~390MHz(TX) : M6 D100,1SS390...
  • Page 32: Level Diagram

    TK-3000 LEVEL DIAGRAM...
  • Page 33: Specifications

    FM Hum & Noise ..........45dB (Wide) / 40dB (Narrow) Modulation Distortion ........... Less than 5% Measurements made per TIA/EIA-603 and specifi cations shown are typical. JVC KENWOOD Corporation reserves the right to change specifi cations without prior notice or obligation.
  • Page 34 FM Noise (EIA) .............45dB (Wide) 43dB (Wide 4k) 40dB (Narrow) Modulation Distortion ..........Less than 5% Modulation ............16K0F3E, 14K0F3E, 8K50F3E Measurements made per EN standards or TIA/EIA 603 and specifi cations shown are typical. JVC KENWOOD Corporation reserves the right to change specifi cations without prior notice or obligation.
  • Page 35 Communications Systems Business Operation No.RQ073 Printed in Japan...
  • Page 36 TK-3000 APPENDIX (SCHEMATIC DIAGRAM X57-810X-XX) X57-810X-XX R470 R471 R472 R475 C128 C130 C131 C132 C133 C135 C136 C137 C139 C170 C171 C172 C173 C175 C176 C179 C181 C182 C184 C185 C187 C195 C209 C225 C228 C230 C233 C238 C240 C245 C247 C252 C253...
  • Page 37    TK-3000 TK-3000 PC BOARD PC BOARD TX-RX UNIT (X57-810X-XX) TX-RX UNIT (X57-810X-XX) 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 Component side view (J7C-0010-00) Component side view (J7C-0010-00) C411 C411 C322 C322 R367 R367 R392 R392 R408 R408...
  • Page 38 TK-3000 TK-3000 PC BOARD PC BOARD TX-RX UNIT (X57-810X-XX) TX-RX UNIT (X57-810X-XX) 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 0-23: M6 2-71: E,T2 3-00:K,M,M3,M7 3-01:M2,M4 Foil side view (J7C-0010-00) Foil side view (J7C-0010-00) S401 CN104 S400 Side CN102 C300 CN101 R106 C107 or CN103 C113...
  • Page 39 X57-810X-XX X57-8103-XX UHF: 440MHz~480MHz : K,M,M3,M7 UHF : 401.15MHz~441.15MHz (RX) : K,M,M3,M7 400MHz~430MHz : M2,M4 UHF: 440MHz~480MHz : K,M 361.15MHz~391.15MHz (RX) : M2,M4 440MHz~470MHz : E,T2 401.15MHz~431.15MHz(RX) : E,T2 350MHz~390MHz : M6 400MHz~430MHz : M2 MB15E03SL-E1 MB15E03SL-E1 311.15MHz~351.15MHz(RX) : M6 UHF:401.15MHz~441.15MHz (RX) : K,M 440MHz~480MHz (TX) : K,M,M3,M7 361.15MHz~391.15MHz (RX) : M2...

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