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Ceetec SP 250 User Manual

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Users guide
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Ceetec
SP 250
1/27

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Summary of Contents for Ceetec SP 250

  • Page 1 Users guide - - - - - ® Ceetec SP 250 1/27...

  • Page 2: Table Of Contents

    INDHOLDSFORTEGNELSE Introduction ........................4 Safety Instructions ...................... 5 Use of machine ......................5 Clothing ........................5 Personal protective equipment ................5 Fluids ..........................5 2.4.1 Water based wood protection ......................6 2.4.2 Oil based paint ..........................6 Room temperature ..................... 6 Ventilation ........................
  • Page 3 Replacing spare parts ....................17 Trouble shooting ....................... 18 Spare part list ......................19 Production address ....................27 3/27...

  • Page 4: Introduction

    1. Introduction The Ceetec SP 250 is built to treat wood with water and oil based wood protection products. It is suitable The machine is specially designed for the treatment of for rough, planed and shaped wood. wood with a length of min. 300 mm, a height of max. 10 mm and a width of 250 mm max...

  • Page 5: Safety Instructions

    2. Safety Instructions Important: The following safety instructions must be adhered to for reasons of personal safety. All users must be familiar with these user instructions. Read thoroughly before use to know the machine functions entirely. 2.1 Use of machine The machine is only to be used for treating wood with water and oil based wood protection products.

  • Page 6: Water Based Wood Protection

    2.4.1 Water based wood protection E.g.: Tintex Tinova VX, Ready V40, produced by Akzo Nobel. Gori 11, Gori 356, Gori 410, Gori 411, Gori 413, Gori 417, Gori 892, Gori 894 all produced by Dyrup A/S. 2.4.2 Oil based paint E.g.: Gori 22 wood primer, Gori 44 wood protection, Gori 88 semi-/full coverage wood protection, Gori wood oil, Gori outdoor wood treatment, Gori 400, Gori 541, all produced by Dyrup A/S.

  • Page 7: Technical Data

    3. Technical data Type: SP 250 Height: ca. 1.090 mm Dimension: Length: ca. 1.700 mm Width: ca. 800 mm Product number: 9016-20000 Motors, power connection 3x400 V + J - IP class: 54 Effect, motor 0.55 kW Effect, pump 0.37 kW Forward drive speed: Approx.

  • Page 8: Preparing The Machine For Use

    4. Preparing the machine for use 4.1 Generally Place the machine on a flat, firm surface. Lower the four support legs so that the machine stands stable. The control panel can during transport have been placed under the machine to protect it from impact. The control panel is mounted on the side of the machine before it is taking into use, using 4 screws.

  • Page 9: Adjusting The Machine

    5. Adjusting the machine Before any adjustment of the machine, the main switch on the control panel must be in position "O". (The machine is disconnected from all power.) During the work, the operator must use rubber gloves and eye protection. Check also product sheet / safety data sheets for claims for other protective equipment.

  • Page 10: Forward Drive

    5.6 Forward drive The forward drive propels the item through the machine. The backpressure rollers ensures that the item don’t ”drift” on the 4 forward drive rollers. The pressure on the backpressure rollers is spring-loaded. The height on these rollers can be adjusted by loosen the star handle and moove the backpressure roller and the frame up or down.

  • Page 11: Opening The Lid

    5.8 Opening the lid NOTE: THAT THE PUMPS CAN BE ACTIVATED EVEN WHEN THE LID IS OPEN. Attention: The lid on the forward drive and brushes is hinged and can be opened. The lid is connected to a switch that stops the forward drive, if the lid is open. The pump however, is not connected to this switch and will therefore not stop when the lid is opened.

  • Page 12: Cleaning

    Cleaning 6.1 After use of water based products After daily use or when changing colour, it is important that the machine is thoroughly cleaned. Due to safety it is important that signs and handles are kept clean and free of paint. NB: Rubber gloves and eye protection must be used during the cleaning of the machine.

  • Page 13: After Use Of Oil Based Products

    6.2 After use of oil based products After daily use or when changing colour, it is important that the machine is thoroughly cleaned. Due to safety it is important that signs and handles are kept clean and free of paint. NB: Rubber gloves and eye protection must be used during the cleaning of the machine.
  • Page 14 The cleaning solution can be re-used several times. Remember to rinse with clean cleaning solution afterwards. Dry the exterior of the machine with a damp cloth – dampened with cleaning solution. Empty the machine of cleaning solution. Finally clean the filter bag, suction filter and excess pressure valve, the same way you did it with the loose parts.

  • Page 15: Thorough Cleaning Of The Machine Before Re-Use Or Colour Shift

    6.3 Thorough cleaning of the machine before re-use or colour shift. First clean the machine as described in section 6.1 or 6.2 Replace the buckets with a bucket of cleaning solution. The suction tube and the excess pressure hose are placed in the bucket. Start the pump. With the build-in washing hose and if necessary a brush, wash the machine.

  • Page 16: Maintenance

    7.5 Pumps (Pos. 9011-20720) There are two types of electric pumps, (Mono) or Ceetec membrane pumps. The oil in the gear motor of each type of pump must be changed for the first time after 700 hours, and then after every 8000 hours.

  • Page 17: Replacing Spare Parts

    8. Replacing spare parts Switch the main switch to "0" and unplug before replacing any parts. Removing the side panel, shield on the rear and/or the removing the lower protection cap can easily access all replaceable parts. When the adjustments are done, assembling is done in reverse order. Do NOT start the machine before all safety guards are put back into place.

  • Page 18: Trouble Shooting

    9. Trouble shooting Fault Possible cause Action A. Pumps/forward drive/brushes will The machine is not connected to the Connect the power. not start. power source. The main switch is turned off. Switch the main switch to position ”I” There has been a thermal cut-out. Check the frequency converter in the electrics cabinet.

  • Page 19: Spare Part List

    10. Spare part list Item number Pcs. per machine Description 9016-20101 Chain for brushes 9011-20559 Sprocket wheel 15 T with 2 bearings 9015-20536 Handle for backpressure roller 9011-20537 V-belt pulley A210 speed-changer contra disc 9011-20440 Arm for speed-changer 9011-20526 V-belt feed 9011-20539 V-belt feed 9011-20525...
  • Page 20 Item number Pcs. per machine Description 9011-20554 Support bearing for middel axe 9016-20102 Countershaft for SP250 9011-20557 Sprocket wheel 20 T countershaft I 9011-20577 Sprocket wheel 36 T on countershaft I 9011-20575 Chain to engine / countershaft I 9011-20528 Speed-changer 9011-20563 Engine for forward drive (Inform if cULus approved model is wanted)
  • Page 21 Item number Pcs. per machine Description 9016-20103 Chain for forward drive 9011-20557 Sprocket wheel 20 T countershaft I 9011-20559 Sprocket wheel 15 T with 2 bearings 9016-20104 Tray for painted shingels 9011-20519 Adapterhead for filter 9011-20517 Filter bag 600 um (standard) 21/27...
  • Page 22 Item number Pcs. per machine Description 9016-20105 Nozzlepipe, top, complete 9011-20593 Nozzle valve 9011-20692 Nozzlepipes complete below 9011-20645 Nozzle 3 mm, standard 22/27...
  • Page 23 Item number Pcs. per machine Description 9011-20605 Brushing Device complete upper horizontal (without brushes) 9011-20662 Starknob for brushes 9011-20508 Horse brush 1/1 9011-20510 Brush axle- top horizontal 9011-20553 Ball bearing for arrangement 9011-20560 Cogwheel with 3 small holes 9011-20591 Sealing ring for upper brush 9011-20552 Ball bearing 9011-20558...
  • Page 24 Item number Pcs. per machine Description 9011-20553 Ball bearing 9011-20465 Feed roller Item number Pcs. per machine Description 9016-20106 Backpressure roller, single, complete 9016-20107 Spring-steel for single backpressure roller 9016-20108 Backpressure roller, double, complete 9016-20109 Spring-steel for double backpressure roller 24/27...
  • Page 25 Item number Pcs. per machine Description 9011-20508 Horse brush 1/1 9011-20660 Brushshield 9011-20585 Overpressure hose without valvel 9011-20543 Spring for pressure control valve 9011-20542 Pressure control valve 9011-20590 Suction filter complete 9011-20587 Suction hose 1" x 2220 mm without filter 9011-20590a Suction filter without pipe and adapter 25/27...
  • Page 26 Number guide to pump: The last 3 numbers refer to the item numbers on the detail pictures placed in the back of this folder. E.g. set of diaphragms 722 (order number 9011-20722 = pos 722) Item number Pcs. per machine Description 9011-20720 Mechanical diaphragm pump, complete with engine...

  • Page 27: Production Address

    11. Production address Nr. Aaby Maskinfabrik A/S Ceetec Industrivej 7 5580 Nr. Aaby Denmark Phone: +45 6442 1473 Fax: +45 6442 1472 27/27...

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