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Ceetec A250 User Manual

Automatic spraying machine
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Users guide
- - - - -
®
Ceetec
A-250
English version
1/21

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Summary of Contents for Ceetec A250

  • Page 1 Users guide - - - - - ® Ceetec A-250 English version 1/21...

  • Page 2: Table Of Contents

    CONTENTS Introduction ...................... 3 Introduction ..................... 3 Safety Instructions................... 4 Use of machine ....................4 Clothing......................4 Personal protective equipment ............... 4 Fluids: ......................5 2.4.1 Water based wood protection:....................5 2.4.2 Oil based paint........................5 Room temperature ..................5 Ventilation ....................... 5 Risks during use .....................

  • Page 3: Introduction

    1. Introduction 1.1 Introduction The Ceetec Automatic A250 (type 901) is built to treat wood with water and oil based wood protection products. It is suitable for rough, planed and shaped wood. Key factors of the Ceetec A250 250x100 (type 901) are ease and safety of operation and maintenance.

  • Page 4: Safety Instructions

    2. Safety Instructions Important: The following safety instructions must be adhered to for reasons of personal safety. All users must be familiar with these user instructions. Read thoroughly before use to know the machine functions entirely. BEFORE the machine is used, the safety guard delivered with the machine must be mounted in the inlet. See pictures.

  • Page 5: Fluids

    2.4 Fluids: The following fluids are suitable for use with this machine: The used fluids – paints or cleaning products – must have a flash point at min. 10° C. above the surrounding temperature. Do not use liquids with a flash point lower than 40° C due to the risk of fire. Attention: Use eye protectors and gloves when operating the machine.
  • Page 6 When moving manually: Be aware that all needless gear has been taken out of the machine, and the machine is in god balance. Never try moving the machine manually on hilly ground. English version 6/21...

  • Page 7: Technical Data

    3. Technical data Type: Height: 1.090 mm Dimensions: Length: 2.130 mm Width: 800 mm Product number: 9010-20000 Motors, power connection 3x380 V + J - IP classification: 54 Wattage, forward drive: 0.55 kW Wattage, brushes: 0.55kW Wattage, Mono pumps: 0.37 kW Revs.400 Forward drive speed: approx.

  • Page 8: Preparing The Machine For Use

    4. Preparing the machine for use Place the machine on a flat, firm surface. Lower the four support Legs so that the machine stands stable. The control panel is placed under the machine during transportation to protect it from impact. The control panel is mounted on the side of the machine using 4 screws.

  • Page 9: Adjusting The Machine

    5. Adjusting the machine The main switch on the control panel must be in position "O". (The machine is disconnected from all power.) NB: Use rubber gloves and goggles during the process. Check product information from the supplier of the used paint for further requirements regarding protection equipment. 1.
  • Page 10 The screens stop spray coming from the brushes and dripping from the finished surface. They must therefore always be in place before starting the machine. Adjust the screens so that there is approx. 10 mm gap between the item and the front edge. 6.
  • Page 11 8. Opening the lid NOTE THAT THE PUMPS CAN BE ACTIVATED EVEN WHEN THE LID IS OPEN. Attention: The lid on the forward drive and brushes is hinged and can be opened. The lid is connected to a switch which stops the forward drive, if the lid is open. The pump however, is not connected to this switch and will therefore not stop when the lid is opened.

  • Page 12: Cleaning

    Cleaning 6.1 After use of water based products After daily use or when changing colour, it is important that the machine is thoroughly cleaned. Due to safety it is important that signs and handles are kept clean and free of paint. NB: Rubber gloves and eye protection must be used during the cleaning of the machine.

  • Page 13: After Using Oil Based Products

    More thorough cleaning of the machine before reuse or when changing colour First clean the machine as described above. Replace the buckets with a bucket of cleaning solution. Place the suction and excess pressure hoses into the bucket. Start the pump. Wash down the machine with the built in washing hose and a brush, if necessary.
  • Page 14 Never use cellulose thinners, toluene or strong solvents as these can dissolve paint and synthetic parts Place the suction tube into the bucket Start the pump and open the nozzle valves (remember to always open the side nozzles first). Close the nozzle valves when they are clean. Rinse the machine with the inbuilt washing hose and a brush, if necessary.

  • Page 15: Maintenance

    7.9 Pumps (Item 720) There are two types of electric pumps, (Mono) or Ceetec membrane pumps. The oil in the gear motor of each type of pump must be changed for the first time after 700 hours, and then after every 8000 hours.

  • Page 16: Replacing Spare Parts

    8. Replacing spare parts Switch the main switch to "0" and unplug before replacing any parts. All replaceable parts can be easily accessed by removing the side panel, shield on the rear and/or the removing the lower protection cap. When the adjustments are done, assembling is done in reverse order. Do NOT start the machine before all safety guards are put back into place.

  • Page 17: Trouble Shooting

    9. Trouble shooting Fault Possible cause Action A. Pumps/forward drive/brushes will The machine is not connected to the Connect the power not start power source The main switch is turned off Switch the main switch to position ”I” Check the frequency converter in There has been a thermal cut-out the electrics cabinet B.

  • Page 18: Spare Parts Lists

    9011-20536 1 V-belt pulley S56 double with ø20 hole 9011-20537 1 V-belt pulley A210 speed-changer contra disc 9011-20538 1 V-belt pulley A50 feed 9011-20539 1 V-belt A250 feed 9011-20540 1 Tightening roller S50 with bearings to v-belt-vertical brushes English version 18/21...
  • Page 19 Item no. Piece Description Picture 9011-20541 1 Tightening roller for v-belt- horizontal brushes 9011-20542 1 Pressure control valve 9011-20543 1 Spring to pressure control valve 9011-20545 1 Curtain , rubber 9011- Grip, feed/speed changer 205456 9011-20457 1 Lock to split pin 9011-20548 1 Bolt M8x83 for sprocket wheel on engine 9011-20550 1...
  • Page 20 Item no. Piece Description Picture 9011-20596 1 Lock not for turn plate 9011-20597 1 Spring for tightening roller for horizontal brushes 9011-20645 1 Nozzle 3 mm 9011-20660 1 Splashguard over the nozzles 9011-20662 1 Star knob 50-M10-15 GN 6336 4-st 9011-20686 1 Smooth supporting roller for guide rail 9011-20687 1...

  • Page 21: Accessories

    11. Accessories The following accessories are available for the Ceetec A-250 9011-20503 1 set carrying roller à 2m 9011-20504 Carrying roller with smooth rollers (front) 9011-20505 Carrying roller with pulley roller (rear) 12. Production address Nr. Aaby Maskinfabrik A/S Ceetec Industrivej 7 5580 Nr.

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