CONVEY-ALL 2245-TL Operator's Manual
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CONVEY-ALL 2245-TL Operator's Manual

Transloading conveyor
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TRANSLOADING CONVEYOR
Models:
2245-TL, 2252.5-TL
OPERATOR'S MANUAL

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Summary of Contents for CONVEY-ALL 2245-TL

  • Page 1 TRANSLOADING CONVEYOR Models: 2245-TL, 2252.5-TL OPERATOR’S MANUAL...
  • Page 2 This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Convey-All™ shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Convey-All™...
  • Page 3 The Dealer must fill out this form. It is to be signed by both the Dealer and Buyer at the time of delivery. Scan or photograph the completed form (be sure it is legible). Email it to: register@convey-all.com A copy of this form may also be mailed to Convey-All Industries Inc, at the above address. Buyer’s Name ________________________________ Dealer’s Name ________________________________...
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  • Page 5: Table Of Contents

    Operator’s Manual: 2200-TL Series Conveyor TABLE OF CONTENTS DESCRIPTION PAGE Section 1: INTRODUCTION ......1-1 1.1 Operator Orientation.
  • Page 6 Operator’s Manual: 2200-TL Series Conveyor TABLE OF CONTENTS cont’d DESCRIPTION PAGE Section 4: SERVICE AND MAINTENANCE....4-1 4.1 Fluids and Lubricants ......4-1 4.1.1 Greasing .

  • Page 7: Section 1: Introduction

    Convey-All Industries Inc, if you need assistance, information, additional/replacement copies, or a digital copy of this document. Information provided herein is of a descriptive nature. Convey-All Industries Inc. reserves the right to modify the machinery design and specifications provided herein without any preliminary notice. Performance quality may depend on the material being handled, weather conditions and other factors.
  • Page 8 Operator’s Manual: 2200-TL Series Conveyor This page intentionally left blank 10.2015...

  • Page 9: Section 2: Safety

    Operator’s Manual: 2200-TL Series Conveyor Section 2: SAFETY The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! 3 Big Reasons why safety The Safety Alert Symbol identifies is important to you: important safety messages on • Accidents Disable and Kill the Transloading Conveyor and in •...

  • Page 10: Safety Orientation

    2.2 GENERAL SAFETY YOU are responsible for the SAFE operation and • Read and understand the Operator’s maintenance of your Convey-All™ Transloading Manual and all safety decals before Conveyor. Be sure that everyone who will operate, operating, maintaining, adjusting or maintain or work around it, is familiar with the safety, unplugging the conveyor.

  • Page 11: Equipment Safety Guidelines

    • In order to provide a better view, some Convey-All Industries Inc. images in this manual may show an assembly with a safety guards removed. Equipment should never be operated in 2.4.1 How to Install Safety Decals: this condition.

  • Page 12: Work Preparation

    Operator’s Manual: 2200-TL Series Conveyor 2.5 WORK PREPARATION • Never operate the conveyor until you have read • Clear the working area of stones, branches or this manual, and comprehend the information. hidden obstacles that might be hooked, snagged or tripped over, causing injury or damage. Also, read the engine operator’s manual.

  • Page 13: Maintenance Safety

    • Avoid contact with battery electrolyte. Wash off specifications. any spilled electrolyte immediately. Convey-All Industries Inc. will not be responsible • Wear safety glasses when working near for injuries or damages caused by the use of batteries.

  • Page 14: Engine Safety

    Operator’s Manual: 2200-TL Series Conveyor 2.9 ENGINE SAFETY • Read and understand the operating • Keep cylinder fins and governor parts free of grass manual provided with the engine. and other debris which can affect engine speed. • Use proper tools to service engine. •...

  • Page 15: Operating Safety

    Operator’s Manual: 2200-TL Series Conveyor 2.10 OPERATING SAFETY • Do not operate machine when any guards are • Be sure that anyone who will be removed. operating the conveyor, or working around the unit, reads the manual. They • Chock wheels of conveyor before starting. must know the operating, maintenance and safety information.

  • Page 16: Workplace Hazard Area

    Operator’s Manual: 2200-TL Series Conveyor 2.12 WORKPLACE HAZARD AREA OVERHEAD WIRES DO NOT RAISE CONVEYOR KEEP AWAY IN HIGH WIND CONVEYOR INTAKE AREA HAZARD KEEP AWAY CONVEYOR DRIVE AREA HAZARD KEEP AWAY WHEEL CHOCKS WHEEL CHOCKS WORK AREA AUTHORIZED PERSONNEL ONLY UNDER CONVEYOR AND UNDERCARRIAGE...

  • Page 17: Transport Safety

    Operator’s Manual: 2200-TL Series Conveyor 2.13 TRANSPORT SAFETY • The conveyor belt must be empty before raising or lowering he tube. • Always transport conveyor in collapsed position. • Check that all the lights, reflectors and other lighting requirements are installed and in good working condition.

  • Page 18: Safety Decal Location

    3622000002 3617000004 Fig 5 - Passenger’s Side of 2245-TL Undercarriage REMEMBER - If safety decals have been damaged, removed, become illegible, or parts were replaced without signage, new ones must be applied. New decals are available from your authorized dealer.

  • Page 19: Section 3: Operation

    • Do not allow riders on the conveyor when transporting. The Convey-All™ Transloading Conveyor is designed to efficiently move grain, pulse crops, or granular material between a storage facility and a truck and trailer. Power is provided by a diesel engine. Be familiar with the conveyor and engine before starting.

  • Page 20: Machine Components

    Front Axle and Wheels change depending on the options contained in the k. Drive/Steering Wheel present unit. l. Working Lights m. Hitch n. Jack Mount o. Hitch and Jack Storage Plate p. Document Holder Fig 6 - 2245-TL Transloading Conveyor Revised 06.2016...

  • Page 21: Components And Controls

    Operator’s Manual: 2200-TL Series Conveyor 3.2 COMPONENTS AND CONTROLS Before starting to work, all operators must familiarize themselves with the location and function of the components and controls of their specific unit. Options and their locations may change without notice. Diesel Engine: Refer to the engine manufacturer’s manual for more Fig 7 - CAT Diesel Engine...
  • Page 22 Operator’s Manual: 2200-TL Series Conveyor Hydraulic Controls: The hydraulic valve bank is beside the engine. a. Hopper Lift: This lever controls the height of the steering wheel, which in turn moves the hopper. - Lower the wheels, to raise the hopper when driving the unit.
  • Page 23 Operator’s Manual: 2200-TL Series Conveyor Hopper: Hoppers are designed with spring loaded frames. This will allow a truck box to push the hopper frame down. All hoppers have rubber flashing to seal the junction between the belt and the sides of the hopper. A stainless steel hopper is available.
  • Page 24 Operator’s Manual: 2200-TL Series Conveyor Electric Actuator on Discharge Spout: The discharge spout comes with a 12 volt DC electric actuator. This repositions the spout, tilting it for precise control over product output. Fig 18 - Electric Actuator Working Lights Packages: There are 2 working lights.
  • Page 25 On the drive box, is a decal to assist in calculation of operating angle. Hold a weighted string against the arrow (above the Convey-All™ logo). Reference the graph and read where the string lies. Fig 24 - Decals on Drive Box...

  • Page 26: Machine Break-In

    Operator’s Manual: 2200-TL Series Conveyor 3.3 MACHINE BREAK-IN 3.4 PRE-OPERATION CHECKLIST There is no operational restrictions on the conveyor Efficient and safe operation of the conveyor requires when used for the first time. that each operator knows the operating procedures. The conveyor belt’s alignment is set at the factory, to It is important for both the personal safety and track correctly without carrying a load.

  • Page 27: Attaching To Tow Vehicle

    Operator’s Manual: 2200-TL Series Conveyor 3.5 ATTACHING TO TOW VEHICLE The conveyor may be towed by a truck when transporting over long distances. Follow this procedure when attaching to or unhooking from a tow unit: WARNING: Electrocution Hazard Ensure enough clearance from overhead obstructions, power lines, other equipment.

  • Page 28: Conveyor Placement

    Operator’s Manual: 2200-TL Series Conveyor 3.6 CONVEYOR PLACEMENT Follow this procedure when placing the conveyor into its working position: 1. Clear the area of bystanders, especially small children, before starting. 2. Transport the conveyor to the working area. Refer to Section 3.9 3.
  • Page 29 Operator’s Manual: 2200-TL Series Conveyor 10. Advance until the conveyor is in position: - the discharge spout is above the storage bin. and/or - the hopper is in position for unloading. IMPORTANT: To prevent damage to the conveyor tube and belt, be sure it does not rest on any structure.

  • Page 30: Operating On Site

    Operator’s Manual: 2200-TL Series Conveyor 3.7 OPERATING ON SITE When operating the conveyor, follow this procedure: 1. Clear the area of bystanders, especially small children, before starting. 2. Review the Pre-Operation Checklist before starting. Refer to Section 3.4 3. Review the Workplace Hazards schematic and use extra care when inside the hazard area.

  • Page 31: Stopping Conveyor

    Operator’s Manual: 2200-TL Series Conveyor 3.7.2 Stopping Conveyor: 1. Stop unloading. Wait for conveyor belt to empty. 2. Stop the conveyor belt. 3. Move the throttle to idle position. 4. Turn off engine and remove ignition key. 3.7.3 Emergency Stopping: Although it is recommended that the tube be emptied before stopping, in an emergency situation, stop or shut-down the engine immediately.

  • Page 32: Operating Hints

    Operator’s Manual: 2200-TL Series Conveyor 3.8 OPERATING HINTS • Keep the hopper full for maximum capacity. Most • Belt Tension: efficient results will be obtained when flow of There may be a rapid decrease in belt tension incoming material is directed to the front (closer to during the first few hours of operation until the belt the tube) of the hopper.

  • Page 33: Transportation

    Operator’s Manual: 2200-TL Series Conveyor 3.9 TRANSPORTATION Convey-All™ Transloading Conveyors are designed to be easily and conveniently moved from place to place. When transporting the unit, follow this procedure: 1. Refer to Section 3.5: Attaching to Tow Vehicle. 2. Ensure the conveyor unit is ready for transport: - It is in its fully collapsed position.

  • Page 34: Storage

    Operator’s Manual: 2200-TL Series Conveyor 3.10 STORAGE After the season’s use, or when the conveyor will not 9. Remove ignition key, and store in a secure be used for an extended time, it should be inspected location. and prepared for storage. 10.

  • Page 35: Section 4: Service And Maintenance

    Operator’s Manual: 2200-TL Series Conveyor Section 4: SERVICE AND MAINTENANCE Servicing Safety • Review the Operator’s Manual and all safety items • Keep hands, feet, hair and clothing away from all before maintaining or operating the machine. moving and/or rotating parts. •...

  • Page 36: Greasing

    Operator’s Manual: 2200-TL Series Conveyor Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants. 4.1.1 Greasing: Use the Service Record provided on page 4-15, to keep a record of all scheduled maintenance.

  • Page 37: Every 10 Hours Or Daily

    Operator’s Manual: 2200-TL Series Conveyor 4.2.1 Every 10 Hours or Daily: 1. Check fuel level. 2. Check engine oil level. 3. Check oil level in hydraulic reservoir. Fig 44 - Hydraulic Oil Reservoir and Fuel Tank 4. Check radiator fluid level. Fig 45 - Radiator 5.
  • Page 38 Operator’s Manual: 2200-TL Series Conveyor 7. Grease transition roller bearings Fig 48 - Transition Roller Bearings 8. Grease discharge roller bearings. Fig 49 - Discharge Roller Bearings 9. Grease drive box assembly bearings. Fig 50 - Drive Box Revised 06.2016...

  • Page 39: Every 50 Hours Or Weekly

    Operator’s Manual: 2200-TL Series Conveyor 4.2.2 Every 50 Hours or Weekly: 10. Check the conveyor belt tension. Refer to Section 4.3.1 Note: A properly tensioned belt will not slip when in operation. Fig 51 - Positive Pinch Drive Tension Bolts 11.

  • Page 40: Every 200 Hours Or Annually

    Operator’s Manual: 2200-TL Series Conveyor 4.2.3 Every 200 hours or Annually: 14. Change engine oil and filter. a. Dipstick b. Fill Plug c. Oil Filter Fig 55 - CAT Engine 15. Change fuel filter. Fig 56 - Fuel Filter 16. Change air filter. Fig 57 - Air Filter, Cover Removed 17.
  • Page 41 Operator’s Manual: 2200-TL Series Conveyor 18. Grease drive wheel axle bushings. Fig 59 - Axle Bushing 19. Grease Steering Cylinder. Fig 60 - Steering Cylinder 20. Grease drive wheel lift cylinder. Fig 61 - Drive Wheel Lift Cylinder 21. Grease conveyor tube lift cylinder. 22.

  • Page 42: Maintenance Procedures

    Operator’s Manual: 2200-TL Series Conveyor 4.3 MAINTENANCE PROCEDURES This section contains more detailed information regarding the conveyor belt and engine care. Refer to the engine manual for specifics on your particular model. WARNING: Rotating Belt Hazard Turn off engine. Lock out power and wait for belts to stop moving.

  • Page 43: Conveyor Belt Alignment

    Operator’s Manual: 2200-TL Series Conveyor 4.3.2 Conveyor Belt Alignment: The belt is properly aligned when it rotates in the centre of the rollers on both ends and in the drive box. As with tensioning, the alignment should be checked weekly, or when necessary. 1.

  • Page 44: Conveyor Belt Replacement

    Operator’s Manual: 2200-TL Series Conveyor 4.3.3 Conveyor Belt Replacement: 1. Rotate the conveyor belt until the Alligator Lacing is positioned under the tube, inside the wind guard, and is accessible. 2. Rotate the tension bolt in the drive box to its loosest position.

  • Page 45: Change Engine Oil And Filter

    Operator’s Manual: 2200-TL Series Conveyor 4.3.4 Change Engine Oil and Filter: 1. Review the Operator’s Manual for the engine. WARNING: Rotating Part Hazard Turn off engine. Lock out power and wait for belts to stop moving. DANGER: Hot Components Allow the engine to cool before changing the oil.

  • Page 46: Change Fuel Filter

    Operator’s Manual: 2200-TL Series Conveyor 4.3.5 Change Fuel Filter: 1. Review the engine operator’s manual for specific instructions. WARNING: Rotating Part Hazard Turn off engine/motor. Disconnect power source and wait for belts to stop moving. DANGER: Hot Components Allow the engine to cool before changing the oil.

  • Page 47: Changing Hydraulic Oil And Filter

    Operator’s Manual: 2200-TL Series Conveyor 4.3.7 Changing Hydraulic Oil and Filter: 1. Review the Operator's Manual for the engine. 2. Place all controls in neutral, stop engine and remove ignition key before maintaining. WARNING: Hot Liquid Engine and hydraulics must to cool before changing the oil.
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  • Page 49: Service Record

    Operator’s Manual: 2200-TL Series Conveyor 4.4 SERVICE RECORD See Section 4.2 for service intervals. This schedule is only a general guide under good conditions. Under extreme, or unusual circumstances adjust service timing accordingly. For more detailed schedule pertaining to the specific engine model, consult its manual. Print this page to continue record.

  • Page 50: Ordering Parts

    Operator’s Manual: 2200-TL Series Conveyor 4.5 ORDERING PARTS Always give the Model Number and Serial Number when ordering parts. To get your parts promptly the following information will be required: • The part name and number • Your Name, Address, Town, Province/State, Country •...

  • Page 51: Section 5: Troubleshooting

    If problems are confronted which are difficult to solve, even after having read through this section, please contact your authorized dealer, distributor or the Convey-All Industries Inc. Before you call, please have this Operator’s Manual and the unit’s serial number ready.
  • Page 52 Operator’s Manual: 2200-TL Series Conveyor Problem - cont’d Possible Cause Possible Solution Conveyor belt doesn’t turn or is slipping, cont’d Hydraulic motor on drive roller may be damaged Hydraulic motor may need to be replaced Conveyor belt won’t align Roller lagging may be worn Replace roller or have it re-lagged Conveyor Belt Fraying Belt not aligned...

  • Page 53: Section 6: Sign-Off Form

    Operator’s Manual: 2200-TL Series Conveyor Section 6: SIGN-OFF FORM Convey-All™ follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE), and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the unit must read and clearly understand all Safety, Operating and Maintenance information presented in this manual.
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  • Page 55: Section 7: Reference

    Operator’s Manual: 2200-TL Series Conveyor Section 7: REFERENCE For information not included here, or for a digital copy of this manual, please call your dealer or Convey-All Industries Inc. directly for assistance (1-800-418-9461). 7.1 SPECIFICATIONS Type of Tube Belt Axle...

  • Page 56: Bolt Torque

    Operator’s Manual: 2200-TL Series Conveyor 7.3 BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.
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  • Page 58 .com CONVEY-ALL INDUSTRIES INC. 130 CANADA STREET WINKLER, MANITOBA R6W 0J3 CANADA conveyors@convey-all.com TF: (800) 418-9461 PH: (204) 325-4195 FX: (204) 325-8116 THIRD REVISION ©2018 Convey-All Industries Inc. Registered Trademarks Used Under License. Printed in Canada (09/2018)

This manual is also suitable for:

2252.5-tl

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