NewArc R1500 Operational Manual

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www.newarc.co.uk
Newcastle Upon Tyne
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Tel. 0191 295 0111
sales@newarc.co.uk
®
MMA
Newarc R1500
Operational Manual
NA9910206

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Summary of Contents for NewArc R1500

  • Page 1 Newcastle Upon Tyne Powered by Tel. 0191 295 0111 sales@newarc.co.uk ® Newarc R1500 Operational Manual NA9910206...
  • Page 2 Type of Equipment Welding power source for MMA Brand name or trade mark Newarc Type designation etc. R1500 Manufacturer or his authorised representative established within the EEA Name, address, telephone no Newarc Newcastle upon Tyne Phone: +44 (0)191 295 0111...
  • Page 3 Never use broken or faulty welding helmets. Always ensure there are adequate protective screens or barriers to protect others from flash, glare and sparks from the welding area. Ensure that there are adequate warnings that welding or cutting is taking place. R1500...
  • Page 4 In the case of electromagnetic problems, it is the responsibility of the user to resolve the situation. It may be necessary to shield the equipment and fit suitable filters on the mains supply. R1500...
  • Page 5 BE AWARE OF SPARKS AND SPATTER DO NOT TOUCH THERMAL COMPONENTS! Wear protective clothing, such as leather Thermal components may cause severe burns gloves, Flame retardant overalls, boots and when in contact with unprotected skin. eyewear. R1500...
  • Page 6: Table Of Contents

    Contents Preface General Introduction Technical Specifications Overview of Machine Installation Operation Fault Finding Welding Problems Maintenance Warranty Parts R1500...
  • Page 7: Preface

    This operating manual contains important information on the use, maintenance and safety of your Newarc product. Please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.
  • Page 8: Introduction

    4mm. The R1500 is able to TIG weld using a TIG torch with a built in gas valve using the ‘scratch start’ technique. It is available in three versions, a dedicated 230v, dedicated 115V and a 115/230V auto switching dual Voltage version.
  • Page 9: Technical Specifications

    1.3 Technical Specifications Newarc R1500 Power voltage (V) 230 volts single phase 115V/230V/Dual Voltage Power Consumption 5.1 KVA Supply Current 27.5 amps 230v 44 amps 115v Mains Input Fuse 230v 28 amp s slow blow or type C MCB 45 amps slow blow or type C MCB...
  • Page 10: Overview Of Machine

    1.4 Overview of Machine Front View Power source front panel layout 1. On-Off switch 2. Power on indicator 3. Current control 4. Overload indicator 5. Arc-force control 6. Negative weld output connector. 7. Positive weld output connectorl. 8. Digital display R1500...
  • Page 11 Indicates that the machine is connected to the mains supply and turned on. 3. Current control Sets the output current of the R1500. 4. Overload indicator Indicates that the thermal cut-out has operated (see the fault finding and maintenance section for possible reasons).
  • Page 12: Installation

    2. Installation Positioning the R1500 • Site the R1500 on a clean dry surface, preferably above ground level. • Make sure there is at least 20cm clearance at the front, rear and sides of the machine to allow good circulation of the cooling air.
  • Page 13: Operation

    • When welding, adjust the Arc-force control to achieve the arc condition you require. • The R1500 is suitable for welding all types of electrodes within the current rating of the machine, normally up to 3.2 or 4mm depending on the type of rod.
  • Page 14: Fault Finding

    Make sure that the overload indicator goes off after 15 seconds. If not see below. • This indicator must be off for normal operation. If on it indicates that the R1500 has overheated and the power stages of the R1500 have been shut down so you will get no current output.
  • Page 15: Welding Problems

    Choose an initial current setting towards the middle of the quoted range and if necessary practice on a piece of scrap the same thickness as the job to be welded. If the problem still persists have the R1500 checked by a trained Newarc service engineer. R1500...
  • Page 16: Maintenance

    All Electric shocks are potentially fatal, switch the machine off and disconnect from the power supply before undertaking out any maintenance work. It is very important that the R1500 is regularly maintained. The amount of use and the working environment must be taken into account when scheduling the maintenance periods. Careful use and regular preventative maintenance will prolong the life of the machine and ensure trouble free operation.
  • Page 17: Warranty

    Newarc Ltd warrants that its goods and services are guaranteed to meet the specific performance under the stated conditions of use. Newarc cannot be held responsible for general wear and tear or for failure occurring due to misuse or abuse arising out of circumstances outside the stated condi-tions of use.
  • Page 18: Parts

    7. Parts R1500...
  • Page 19 Diode bridge (2 per machine) 24v relay (Dual voltage only)* NAM70026 Main PCB (Dual voltage or 110V model) NAM90148/1 NAM90125/A Main PCB (230V model) NAM90127B-R1500 Control PCB (Display version) NAM60074 IGBT module NAM00332/80 Thermostat (80ºc) NAM90691 Auto-switching PCB (Dual voltage only)
  • Page 20 Newarc Head Office, Newcastle upon Tyne Tel: +44 (0)191 295 0111| Email: sales@newarc.co.uk | www.newarc.co.uk Scotland Office, Aberdeen AB21 0GL Tel: +44 (0) 1224 771 063 | Email: scotlandsales@newarc.co.uk Powered by www.newarc.co.uk ®...

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