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Table of Contents
Related Manuals for Kipor KD388
Summary of Contents for Kipor KD388
- Page 1 DIESEL K D 3 8 8 K D 4 8 8...
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Page 2: For Your Safety
1. FOR YOUR SAFETY Safety precautions and notices are described throughout this operation manual for safe operation. Symbols used in this manual and their meanings are explained below: 1.1 Warning Symbols Following the precautions described in this manual will enable you to use this engine with compete satisfaction. - Page 3 If necessary, contact manhole and so on. It is dangerous because exhaust won't exhaust outside. your local Kipor agents for Replace the genuine parts or technical support. 1.2.2.5 Keep away from moving parts...
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Page 4: Product Overview
2.2 PRODUCT INSTRUCTION: 2. PRODUCT OVERVIEW Model KD388 KD388Z KD488 KD488Z Specification Item In-line, water-cooled, 4-stroke, directed injection, engine Type This engine type is in-line, vertical, 4-stroke, water-cooled cylinder line, direct- injection combustion chamber, 4-cylinder diesel. And these products consist of... - Page 5 2.3 Figure Fixing Drawing and Parts Name Portrait view of KD388 Portrait view of KD388...
- Page 6 Inlet pipe V belt Fuel injection pump cover board Oil sump Crankshaft Speed sensor Belt pulley Oil sump washer Oil sump Starting motor Hose of draining oil (equispaced) Geer wheel view of KD388/488 Diesel engine Flywheel view of KD388&488 diesel engine...
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Page 7: Functions Of Major Parts
2.4 Functions of Major Parts 2.5 Main Adjusting Data Table: Specification Removes dirt and water from fuel oil, protect the work dependability Normal value Limit value and life of the fuel injection pump & fuel injection. Periodic 1. Fuel filter: Item replacement of filter paper element is necessary before it is clogged 0.8~1.0... -
Page 8: Tightening Torque Of Main Bolts And Nuts
2.6 Tightening Torque of Main Bolts and Nuts: 2.7 Operation control system Value 2.7.1 Starting switch Thread Tightening torque Remark specification (N.m) Starting switch is a kind of 4 grade switch with heat and automatic reset function. Item Insert the key into the switch hole and screw it, which enables the starting switch Cylinder cover bolt M10 1.25 98 80 5... -
Page 9: Before Operation
Please check the fan, and check the driving-purpose V belt of the charging 3. Before operation generator to see whether it is loosen or destroyed, check the battery liquid level and the electricity leakage etc. If the light is off when turning on the starting switch, please check the electric joint connection and to see whether it is loosen or fall off. - Page 10 The electrolyte is sulfuric acid. Please don't let the 3.1.2.1 The specification the Oil CD Level classified under API electrolyte spatter on your eyes, skin and coat to avoid Choosing the correct mucosity oil serious hurt. according to surrounding temperature. If the electrolyte's liquid level is on the "LOWER LEVEL"...
- Page 11 3.1.4.6 Stop charging the battery immediately once the battery is fully charged to Supply the oil to the specified level as following procedure: avoid 3.3.1 Place the engine on a level position. overheated of battery 3.3.2 Remove the cap of the oil filler port on the gear case cover. 3.3.3 Add 6.9L specified oil to the 3-cylinder engine and 8.5L specified oil to the electrolyte liquid level decreased 4-cylinder engine.
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Page 12: Operation
3.5.3 Put the key into the starting switch, and then turn the key to START to start Operation the engine. 3.5.4 Run the engine for about 5 minutes at the low speed position to check if there is abnormal sound. Inspect the leak of air, water, fuel & oil. 3.5.5 Turn the key to the OFF position to stop the engine. - Page 13 4.1.2Check and add fuel Operate the start switch within 15seconds, otherwise NOTE it will overheat the starter motor. Check the remained fuel level in the fuel tank and add the recommended fuel as There should be 15 seconds interval for starting the necessary.
- Page 14 After running, do not stop urgently. Or it will make the Do not accelerate or overload the engine abruptly at the NOTE NOTE first 50 hours when running a new one. engine temperature zoom, it easy cause adhibit the cylinder, burn the crankshaft, damage the engine. 4.4The notes items of date running Following below points while inspecting the running state of engine 4.4.1 Exhaust and smoke...
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Page 15: Maintenance
Check Replace Consulting Maintenance System p.d. 250h 500h 1000h 2000h Check items Check and supply the fuel tank level Check the fuel leakage Fuel Due to the bad condition and the extension work time, the capability of the engine Drain water in the fuel tank will become worsen. - Page 16 5.3.2.1Drain out the fuel tank empty When drain the hot oil, be care of scalded. Do not make NOTE Prepare a basin to keep the oil. the hot oil splash to you Screw down the plug, drain out the water and dirt empty. Fit on the plug and tighten it, check oil leakage.
- Page 17 The dust and dirt adhered to the radiator chip will reduce the cooling capability, 5.3.4.3Check and adjust the valve clearance: make the engine over hot, according to the situation, you can clean it ahead,even Make sure the valve is closed, before adjusting the gap, there will be clearance clean it every day.
- Page 18 If the injection pressure is incorrectly, you can screw down the injector shell, Screw up the fixing nut of injection pump and fixing bolt of injection pump replace the different thickness adjusting gasket, make the pressure reach the bracket after adjusting. right value 20 0.5 Mpa Remove the micrometer, install bolt cover.
- Page 19 6.2 Start failed The engine troubleshooting The reason of the malfunction Troubleshooting A. Malfunction of the supply system 6.1 The alarm system fault 1. Fuel tank was empty Add fuel 2.Fuel system has air Drain air Item The reason of the malfunction Troubleshooting Check the action of solenoid valve, service or change 3.The solenoid valve for oil off was not open...
- Page 20 6.4Engine power is not enough 6.3 The color of smoke is abnormal The reason of malfunction Troubleshooting The reason of malfunction Troubleshooting 1.The air cleaner element is so dirty air-inlet is not expedite Clean and change the filter element A Black smoke 2.The element of fuel filter is dirty, oil-inlet is not expedite Clean and change the filter element 1.Diesel engine is over load...
- Page 21 6.6 Engine is too hot 6.7 Stop abruptly Diesel engine stop abruptly, run crankshaft first, if it is normal, check as following table, if it The reason of malfunction Troubleshooting cannot run, the question is too bad, it must remove it to check The reason of malfunction Troubleshooting A.