ACI Hoist & Crane WR Operation Manual
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ACI Hoist & Crane WR Operation Manual

Wire rope hoists
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Wire Rope Hoists
OPERATION MANUAL
This operation manual is intended as an instruction manual for trained
personnel who are in charge of installation, maintenance, repair etc.
Hoist Serial Number: __________________________________________
Date Purchased: ______________________________________________
Before equipment use, please read this operation manual
WIRE ROPE HOIST
Model WR
WR-0214
ACI Hoist & Crane |2721 NE 4th Ave Pompano FL 33064 | 954.367.6116
carefully.
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Summary of Contents for ACI Hoist & Crane WR

  • Page 1 Date Purchased: ______________________________________________ Before equipment use, please read this operation manual carefully. WIRE ROPE HOIST Model WR WR-0214 Scan QR Code with ACI Hoist & Crane |2721 NE 4th Ave Pompano FL 33064 | 954.367.6116 SmartPhone to view our website.
  • Page 2 Wire Rope Hoist PAGE: 2 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 3 Wire Rope Hoist PAGE: 3 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 4: Table Of Contents

    5.3 Before Operating the Hoist and Applying the Load .................... 33 5.4 While Operating the Hoist and Moving the Load ....................33 Wire Rope Hoist PAGE: 4 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 5 6.7 Maintenance and Adjustment of Motor Brake ....................51 7.0 TROUBLESHOOTING .............................. 53 8.0 WIRING DIAGRAMS ..............................54 Wire Rope Hoist PAGE: 5 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 6 Wire Rope Hoist PAGE: 6 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 7: Warranty

    DO NOT use equipment to lift, support or otherwise transport people. DO NOT suspend unattended loads over people. Wire Rope Hoist PAGE: 7 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 8: Safety Precautions

    Failure to read and comply with any of the limitations noted in this manual can result in serious bodily injury or death, and/or property damage. Wire Rope Hoist PAGE: 8 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 9 Use only ACI authorized replacement parts in the service and maintenance of this hoist. Wire Rope Hoist PAGE: 9 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 10: Important Information And Warnings

    DO NOT operate the equipment without control enclosure cover or covers in place. Only trained and competent personnel should inspect and repair this equipment. Wire Rope Hoist PAGE: 10 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 11: General Safe Operation Requirements

    Daily, before starting work, check the operation of the brake and the limit switch.  Do not use the limit switch as an operational one in any case. Wire Rope Hoist PAGE: 11 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 12 Warning signs and barriers shall be utilized on the floor beneath the crane or area where the hoist will be installed. Wire Rope Hoist PAGE: 12 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 13: General Description

    Wire Rope Hoist PAGE: 13 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 14: Lifting Mechanism

    An elastic clutch minimizes resistance of axial shift of the rotor and transmits the electric motor torque to the gear box. Rope guide Wire Rope Hoist PAGE: 14 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 15: Trolley Traveling Mechanism

    Joint - in addition apart from the lifting mechanism the travel wheels pairs can rotate around a vertical axis (Figure 3.3.1B I) Wire Rope Hoist PAGE: 15 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 16 For the low headroom hoists (Figure 3.3.2) a counterweight box is provided (6). Figure 3.3.2 Double rail ( Double Girder) trolley (Figure 3.3.3). Wire Rope Hoist PAGE: 16 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 17: Optional Items

    Emergency button An emergency button switches off the main contactor when emergency situation accur. Wire Rope Hoist PAGE: 17 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 18: Model Numbering

    3.5 Model Numbering WR BM 010 16 S 020 4 1 Trolley Travel Speed (if applicable): 1: Slow 2: Fast Parts: 2: 2 Part 4: 4 Part Lifting Height in Feet S: Single Reeved 006 - 3 Ton D: Double Reeved...

  • Page 19: Installation

    If personnel are required to work at elevations in excess of 6 feet above floor or ground level, a fall prevention policy and procedure shall be developed, documented, and implemented prior to installation being started. Wire Rope Hoist PAGE: 19 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 20: Installation Of Hoist

    17.7 inches for 8 ton hoist capacity The distance between the clamp 3 and the rope end shall be 1.97 inches. Wire Rope Hoist PAGE: 20 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 21 M10 (3/8 In) 8.8 (Grade 5) M12 (1/2 In) 8.8 (Grade 5) M16 (5/8 In) 8.8 (Grade 5) Figure 4.2.2 Wire Rope Hoist PAGE: 21 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 22: Installation Of Base Mount Electric Hoists

    Under a horizontal plane (under hung modification). (Figure 4.3.1 B) On request the stationary electric hoists may be manufactured to be installed on a wall (Figure 4.3.1 B). Wire Rope Hoist PAGE: 22 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 23 Wire Rope Hoist PAGE: 23 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 24: Monorail Track

    If this method is not possible because of crane or building interference, mount the trolley hoist according to the following instructions: Wire Rope Hoist PAGE: 24 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 25: Low Headroom Hoist Trolley

    1/32 inch (0.7 mm) to 5/32 inch (4 mm) greater than the beam flange width. Figure 4.6.1 Wire Rope Hoist PAGE: 25 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 26 Box weight With basic speed Box weight With basic speed Box weight With basic speed Wire Rope Hoist PAGE: 26 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 27: Connecting Power Supply To Hoist

    Such an inspection should be performed at this time, using ASME B30.16 as the basis for inspection procedures. Figure 4.7.2 Wire Rope Hoist PAGE: 27 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 28: Before Operating The Hoist

    Under normal operating conditions, stop hoist travel before engaging limit switches. Limit switches are safety devices and should not be used as normal operating control. Wire Rope Hoist PAGE: 28 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 29: Adjusting The Lever System Actuating The End Limit Switch

    Wire Rope Hoist PAGE: 29 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 30 WARNING labels on the hoist before operating the hoist or lifting system. Wire Rope Hoist PAGE: 30 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 31: Operation

    If such conditions exists, contact ACI Hoist & Crane. Wire Rope Hoist PAGE: 31 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 32: General Information

    Failure to use other auxiliary supporting means could result in serious bodily injury or death, and/or property damage. Wire Rope Hoist PAGE: 32 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 33: Before Operating The Hoist And Applying The Load

     Only lift the load a few inches to confirm that the load is properly balanced before continuing with the lift. Wire Rope Hoist PAGE: 33 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 34: When Parking The Load

    DO NOT operate hoist if any damages or malfunction exist.  DO NOT operate hoist if it’s tagged with an out or order sign. Wire Rope Hoist PAGE: 34 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 35: Maintenance And Inspection Procedures

    Any safety devices on the hoist, crane, or lifting system that were deactivated to perform maintenance, repair, or inspection work shall be reactivated. Wire Rope Hoist PAGE: 35 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 36: Inspection

    Nominal inspection intervals are as follows: Normal service - annually Heavy service - semiannually Severe service – quarterly Wire Rope Hoist PAGE: 36 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 37 A hoist that is not in regular service, that has been idle for a period of one year or more, shall be inspected in accordance with the requirements for periodic inspection before being placed into service. Wire Rope Hoist PAGE: 37 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 38: Recommended Inspection And Maintenance Plan

    Required daily inspection items to be performed by the operator at the start of each shift, or at the time the hoist is first used during each shift are shown in Table 6.3.1.1. Wire Rope Hoist PAGE: 38 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 39 Unusual Sounds Check that warning label is not missing and that it is legible. Warning Label Wire Rope Hoist PAGE: 39 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 40: Frequent And Periodic Inspections

    Wire Rope Hoist PAGE: 40 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 41 Pitting, deterioration, wear and improper operation Loose connections, abraded, cut, or nicked Wiring and fittings insulation Wire Rope Hoist PAGE: 41 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 42: Tests

    DO NOT attempt to correct an improperly phased hoist by changing any wiring in the hoist control device or at the hoist contactors; or by changing the markings on the hoist control device. Wire Rope Hoist PAGE: 42 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 43 DO NOT attempt to correct an improperly phased trolley by changing any wiring in the trolley control device or at the trolley contactors; or by changing the markings on the trolley control device. Wire Rope Hoist PAGE: 43 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 44 STOP hoist motion as Wire Rope Hoist PAGE: 44 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 45: Load Test

    2. Before lifting the load, operate the hoist in the lifting direction to take any slack out of the hoist wire rope. Wire Rope Hoist PAGE: 45 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 46: Repair

    If any instructions are not clear; or if any additional information is required in reference to adjustment, maintenance, or identification of parts; contact ACI Hoist & Crane or the distributor of the hoist. Wire Rope Hoist PAGE: 46 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 47: Lubrication And Adjustment

    Are slightly combustible; keep away from extreme heat and open flame. The necessary maintenance as regards the lubricants is given in Table 6.6.1. And select lubricant from Table 6.6.2. Wire Rope Hoist PAGE: 47 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 48 Tooth rim of the driving travel wheel Change grease filling with grease Wire Rope Hoist PAGE: 48 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 49 Figure 6.6.1 Wire Rope Hoist PAGE: 49 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 50 0.15-.21 0.35 -58°F (-50°C) to splined joints 0.15-.21 0.35 +302°F( +150°C) Fuchs Renolit FLM2. Wire Rope Hoist PAGE: 50 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 51: Maintenance And Adjustment Of Motor Brake

    Adjustment of the brake disc, i.e. the axial stroke of the rotor of the electric motor can be done in the following way: Wire Rope Hoist PAGE: 51 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...
  • Page 52 When the ferodo cone is worn out and its thickness reaches 1 to 2 mm it should be replaced with a new one and the adjustment done in accordance with the above method. Wire Rope Hoist PAGE: 52 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116...

  • Page 53: Troubleshooting

    Check the limit switch, mend if Limit switch is blocked possible, otherwise replace Wire Rope Hoist PAGE: 53 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 54: Wiring Diagrams

    M - Electric motor K1-K8 – contactors K9 – contactor time relay B1 - load limiter electronic block Wire Rope Hoist PAGE: 54 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 55 Electric motor for travelling mechanism Variant A of the electric wiring diagrams applies when thermal protection is available Wire Rope Hoist PAGE: 55 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 56 Wire Rope Hoist PAGE: 56 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 57 Wire Rope Hoist PAGE: 57 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 58 Wire Rope Hoist PAGE: 58 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 59 Wire Rope Hoist PAGE: 59 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 60 Wire Rope Hoist PAGE: 60 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 61 Wire Rope Hoist PAGE: 61 Model WR WR-0214 2721 NE 4 Ave Pompano FL, 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

This manual is also suitable for:

Wr-0214

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