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Partex PHCT400-Kit Safe Operation & Maintenance Instructions

Hydraulic compression tool
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PARTEX MARKING SYSTEMS (UK) LTD
61-64 Station Road, Coleshill,
Birmingham B46 1JT
Phone: 01675 463670
Fax: 01675 463520
sales@partex.co.uk
Email:
www.partex.co.uk
Web:
D
Safe Operation & Maintenance Instructions
Hydraulic Compression Tool
PHCT400-Kit
ATTENTION
Safe Operation & Maintenance Instructions must be followed.
ISSUE: 10/13 ORIGINAL

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Summary of Contents for Partex PHCT400-Kit

  • Page 1 PARTEX MARKING SYSTEMS (UK) LTD 61-64 Station Road, Coleshill, Birmingham B46 1JT Phone: 01675 463670 Fax: 01675 463520 sales@partex.co.uk Email: www.partex.co.uk Web: Safe Operation & Maintenance Instructions Hydraulic Compression Tool PHCT400-Kit ATTENTION Safe Operation & Maintenance Instructions must be followed.

  • Page 2: Table Of Contents

    Table of Contents Table of Contents ……………………………………………….1 Safety Instructions ………..…………………………………… 2 Product Description …………..…………….………………….. 3 Maintenance ………………….………………………………… 4 Operating Instructions …..……….………….………….…5, 6, 7 Dies ……...………………………….………….…………………8 Compression Diagram …………….………….…………………9 Trouble–Shooting …………….……………..……………10, 11 List of Components …………………………………………….12 Diagram of Components ………………...……………………13 ISSUE: 10/13 ORIGINAL PAGE 1.

  • Page 3: Safety Instructions

    This manual must be read carefully prior to operating this product. Special attention should be made to the section “Safety Instructions”. Damages and injuries caused by improper use of this product are NOT covered in our warranty. Safety Instructions ■ Follow ALL instructions to ensure safety .

  • Page 4: Product Description

    Product Description. Subassembly. Cast head Die locking pins. Main ram Release valve Threaded body Fixed handle Moving handle. Oil reservoir inside Features: 180 degree head rotation. Open fronted cast head for insertion and extraction of crimp joint. Integral overload protection valve. Two stage hydraulic system for fast ram extension.

  • Page 5: Maintenance

    65ºC might cause damage to components sealed inside the unit. ■ working temperatures：-10°C ~ 40°C. ■ Before storage ensure that the ram and piston are fully retracted within unit. ■ DO NOT ATTEMPT TO REPAIR THIS TOOL Inform Partex or their authorized distributors. ISSUE: 10/13 ORIGINAL PAGE 4...
  • Page 6 Operating Instructions Before operation: 1. Make sure all parts of the product are clean and free from debris , check for any loose parts. 2. Check that no leakages are evident while the tool is in resting position or while the tool is tested without terminal connector.

  • Page 7: Operating Instructions

    Operating instructions Open moving handle, twist clockwise and close handles together, this will bring the release mechanism in position to release hydraulic pressure. When the ram returns to the starting position the tool is ready to be operated. To place the upper top die into position, pull top die retaining pin upwards and insert die into grooved housing, push die until it is centralized.
  • Page 8 Operating Instructions 1. Place the desired cable and terminal into the open head of the tool NOTE: For best results, the cable and terminal must be positioned at the CENTER of the upper die as this will balance the compression load ratio and not cause distortion of die or head. 2.

  • Page 9: Dies

    Die sets ISSUE: 10/13 ORIGINAL PAGE 8...

  • Page 10: Compression Diagram

    Compression Diagrams ■ Butt connectors. Direction of Compression: Single compression headed die. ■ Terminal Connectors. Direction of Compression: Single Compression headed dies. ISSUE: 10/13 ORIGINAL PAGE 9.

  • Page 11: Trouble-Shooting

    Trouble-Shooting Compression cycle cannot be completed: A. Incorrect combination of die sets and compression terminals B. Damaged die sets C. Pressure leakage or oil leakage externally or internally Dies cannot be inserted or removed: A. Deformed tool head runner or die holder. B.
  • Page 12 Air in hydraulic system a) Ram advances and retracts when handle is pumped. b) Ram does not move when handle is pumped. c) Unit does not reach pressure. Removing Air From System. 1. Position the tool upside-down in a vice with the pump handle in the open position.

  • Page 13: List Of Components

    PARTS LIST. Parts Q'ty Parts Q'ty Tool Body Spring Pin Oil Seal Screw O-ring Guide Block Locating Screw Oil Seal Release Lever Spring Washer O-ring Compression Ring Spring Pin Valve Screw Bushing Compression Spring Conical Pin Ball Torsional Spring Compression Spring Release Pin Ball FRP Pipe...

  • Page 14: Diagram Of Components

    Parts Drawing. ISSUE: 10/13 ORIGINAL PAGE 13.

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