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PARTEX MARKING SYSTEMS (UK) LTD
61-64 Station Road, Coleshill,
Birmingham B46 1JT
Phone: 01675 463670
Fax: 01675 463520
sales@partex.co.uk
Email:
www.partex.co.uk
Web:
D
Safe Operation & Maintenance Instructions
Hydraulic Compression Tool
PHCT240-Kit
ATTENTION
Safe Operation & Maintenance Instructions must be followed.
ISSUE: 10/13 ORIGINAL
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Table of Contents
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Summary of Contents for Partex PHCT240-Kit
- Page 1 PARTEX MARKING SYSTEMS (UK) LTD 61-64 Station Road, Coleshill, Birmingham B46 1JT Phone: 01675 463670 Fax: 01675 463520 sales@partex.co.uk Email: www.partex.co.uk Web: Safe Operation & Maintenance Instructions Hydraulic Compression Tool PHCT240-Kit ATTENTION Safe Operation & Maintenance Instructions must be followed.
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Page 2: Table Of Contents
Table of Contents Table of Contents ……………………………………………….1 Safety Instructions ………..…………………………………… 2 Product Description …………..…………….………………….. 3 Maintenance ………………….………………………………… 4 Operating Instructions …..……….………….………….…5, 6, 7 Dies ……...………………………….………….…………………8 Compression Diagram …………….………….…………………9 Trouble–Shooting …………….……………..……………10, 11 List of Components …………………………………………….12 Diagram of Components ………………...……………………13 ISSUE: 10/13 ORIGINAL PAGE 1. -
Page 3: Safety Instructions
This manual must be read carefully prior to operating this product. Special attention should be made to the section “Safety Instructions”. Damages and injuries caused by improper use of this product are NOT covered in our warranty. Safety Instructions ■ Follow ALL instructions to ensure safety . -
Page 4: Product Description
Product Description. Subassembly. Top Die Holder Latch Head Latch. Bottom Die Holder. Head. Moving Handle Oil Reservoir inside Release Lever. Fixed Handle. Rubber Handle Grips. Features: Latch type head for easy die changes and removal of connectors Built-in pressure relief valve for constant compression Adjustable ram stroke, 10-15 mm. -
Page 5: Maintenance
65ºC might cause damage to components sealed inside the unit. ■ working temperatures：-10°C ~ 40°C. ■ Before storage ensure that the ram and piston are fully retracted within unit. ■ DO NOT ATTEMPT TO REPAIR THIS TOOL Inform Partex or their authorized distributors. ISSUE: 10/13 ORIGINAL PAGE 4... -
Page 6: Operating Instructions
Operating Instructions Before operation: 1. Make sure all parts of the product are clean and free from debris , check for any loose parts. 2. Check that no leakages are evident while the tool is in resting position or while the tool is tested without terminal connector. - Page 7 Operating Instructions 1. Open moving handle, press the release trigger and close handle, this will release the hydraulic pressure in the tool. When the ram and bottom die holder return to the starting position the tool is ready to be operated. 2.
- Page 8 Operating Instructions 1. Place the desired cable and terminal into the open head of the tool and snap the head back into the closed position. NOTE: For best results, the cable and terminal must be positioned at the CENTER of the upper die as this will balance the compression load ratio and not cause distortion of die or head.
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Page 9: Dies
Dies Die No. Side CU10 5.45 10 to 16 CU16 2.85 CU25 8.35 25 to 35 CU35 CU50 11.35 50 to 70 CU70 13.8 6.05 CU95 16.17 95 to 120 CU120 18.05 CU150 20.15 8.55 CU185 22.15 9.35 CU240 25.6 11.1 ISSUE: 10/13 ORIGINAL PAGE 8... -
Page 10: Compression Diagram
Compression Diagrams ■ Butt connectors. Direction of Compression: Single compression headed die. ■ Terminal Connectors. Direction of Compression: Single Compression headed dies. ISSUE: 10/13 ORIGINAL PAGE 9. -
Page 11: Trouble-Shooting
Trouble-Shooting Compression cycle cannot be completed: A. Incorrect combination of die sets and compression terminals B. Damaged die sets C. Pressure leakage or oil leakage externally or internally Dies cannot be inserted or removed: A. Deformed tool head runner or die holder. B. - Page 12 Air in hydraulic system a) Ram advances and retracts when handle is pumped . . b) Ram does not move when handle is pumped. c) Unit does not reach pressure. Removing Air From System. 1. Position the tool upside-down in a vice with the pump handle in the open position.
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Page 13: List Of Components
PARTS LIST. Parts Q'ty Parts Q'ty CYLINDER RELEASE KEY COMPRESSION SPRING HOOK SPRING RELEASE VALVE STEM TORSIONAL SPRING BONDED SEAL TRIGGER SCREW OIL RESERVOIR O-RING FILLER CAP BACK-UP RING MAGNETIC BAR BALL BALL O-RING COMPRESSION SPRING HANDLE GRIP SPRING SEAT PUMP PISTON DUST SEAL SPRING PIN... -
Page 14: Diagram Of Components
Parts Drawing. ISSUE: 10/13 ORIGINAL PAGE 13.
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