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Thank you very much for purchasing PR5200(C) soft starter.
This user's manual provides the users with the instructions on the
installation, parameter setting, error diagnosis, routine maintenance and
necessary precautions. Please read the manual carefully before the installation
of the product in order to ensure that it can be correctly installed and operated.
Please contact Powtran's dealers or directly contact with the company if
you have difficult questions during the use of the soft starter , our professional
staff is willing to serve for you.
Please leave this manual to the end user and keep it in good condition for
the future maintenance and other application occasions . Please fill in the
warranty card then fax to the distributor or fax to Powtran if there is quality
problem during the warranty period.
During this product updating period, some details may be changed
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Foreword
Powtran
September , 2011
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Summary of Contents for Powtran PR5200
- Page 1 Please leave this manual to the end user and keep it in good condition for the future maintenance and other application occasions . Please fill in the warranty card then fax to the distributor or fax to Powtran if there is quality problem during the warranty period.
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Page 2: Table Of Contents
Chapter 1 The introduction of PR5200(C) soft starter ............... 1 1-1. The feature of the PR5200(C) soft starter ..............1 1-2. The main function of the PR5200(C) soft starter ............1 1-3. The main features of the PR5200(C) soft starter ............1 Chapter 2 Product model description and open - package inspection ........ - Page 3 Precaution Thanks for selecting intelligent motor soft starter products from Powtran technology Co., LTD., we will with excellent performance in return for your attention! Please pay attention to the following matters during the soft starter installation, operation and maintenance process...
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Page 5: Chapter 1 The Introduction Of Pr5200(C) Soft Starter
1-1. The feature of the PR5200(C) soft starter PR5200(C) series intelligent motor soft starter incorporates the latest motor control theory and proprietary motor protection technology and advanced software technology of new equipment, it is an ideal replacement of startup products which early used start method of “Star to Triangle conversion”, “autoformer step-down voltage”... - Page 6 Chapter 1 The introduction of PR5200(C) soft starter ● Proprietary intellectual property products: Appearance design patent. Independent software copyright. Proprietary motor starting and protection technology. Unique testing debugging equipment and process. ● Swift thoughtful after-sales service: ...
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Page 7: Chapter 2 Product Model Description And Open - Package Inspection
(Note: The function enhanced- software algorithm to optimize, the standard RS485 built-in ) 2-2. The steps of open - package inspection Each PR5200(C) series soft starter is under strict inspection and testing before they leave the factory. Users received the products and unpacked, please follow the inspection steps , if found problem, please contact the supplier promptly. -
Page 8: Chapter 3 The Conditions Of Use And Installation Requirements
PR5200(C) series integrative machine,wall-mounted(without cabinet installation) and cabinet choose wall-mounted or landed installation,require surroundings ventilated,without dust and other suspended solids. 3-3. The appearance and installation dimension of the soft starter 3-3-1. PR5200 + series 5.5kw-115kw soft starter shape and installation size as shown in... - Page 9 Chapter 3 The conditions of use and installation requirements Figure 3.3, PR5200 + series 132kw-400kw soft starter shape and installation size as shown in Figure 3.4. The factory standard is three to six. Rated power and rated current refer to the maximum rated value of soft starter. In general, the corresponding parameters of the adaptive motor should not exceed this value.
- Page 10 Chapter 3 The conditions of use and installation requirements PR5200+ 018G2 18.5 PR5200+ 022G2 PR5200+ 030G2 PR5200+ 037G2 PR5200+ 045G2 371.5 350 Ø9 <10 PR5200+ 055G2 PR5200+ 075G2 PR5200+ 090G2 Ø9 <21 PR5200+ 115G2 PR5200+ 132G2 PR5200+ 160G2 PR5200+ 185G2 Ø9...
- Page 11 Chapter 3 The conditions of use and installation requirements PR5200+ 018G4 18.5 PR5200+ 022G4 PR5200+ 030G4 PR5200+ 037G4 PR5200+ 045G4 PR5200+ 055G4 PR5200+ 075G4 PR5200+ 090G4 371.5 350 Ø9 <10 PR5200+ 115G4 PR5200+ 132G4 PR5200+ 160G4 PR5200+ 185G4 Ø9 <21...
- Page 12 Chapter 3 The conditions of use and installation requirements PR5200C+ 132G3 PR5200C+ 160G3 PR5200C+ 185G3 1000 590 Ø12 PR5200C+ 200G3 Cabinet size chart φ d Figure 3.6 Size table Dimension(mm Installation(mm) Rated Rated Base Model power(kw) current(A) PR5200C+ 250G3 PR5200C+ 280G3 PR5200C+ 320G3 PR5200C+ 400G3 Ø1...
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Page 13: Chapter 4 Main Circuit And Terminal Wiring
Chapter 4 Main circuit and terminal wiring PR5200(C) series soft starter has two kinds of wiring: The main circuit wiring:Tthree phase power input and output to the motor wiring and coil in line circuit breaker, bypass contactor wiring. External terminal wiring: By 14 small terminals derivation, including input, output control lines and analog output signal lines. -
Page 14: Instruction Of Soft Starter Terminal Wiring
Chapter 4 Main circuit and terminal wiring 4-2. Instruction of soft starter terminal wiring. Output terminal like Figure 4.2 illustration: 485- 485+ Bypass Programming stop start public Communication Fault Analog output output 7.Instantaneous output terminal output Figure 4.2 4-2-1.Terminal 1, 2 is bypass output which is used to control bypass contactor. Normally open terminalwill close.The terminal capacity is AC 250V/5A. - Page 15 Chapter 4 Main circuit and terminal wiring Figure 4.4...
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Page 16: Pr5200C External Terminal Description
Chapter 4 Main circuit and terminal wiring Three-phase 380V AC Motor Figure 4.5 4-3.PR5200C external terminal description 4-4-1. Terminal 3,4 is programmable relay,output and function set by the setting item PE, as normally open dry contact.Contact capacity is:AC 250V/5A. 4-4-2. Terminal 5, 6 as fault output,when the soft starter failure or loss of power closed, when the soft starter normal open, contact capacity is:AC 250V/5A 4-4-3. - Page 17 Chapter 4 Main circuit and terminal wiring Figure 4.6...
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Page 18: Chapter 5 Control Panel And Operation
Chapter 5 Control panel and operation ★PR5200(C)series soft starter has five kinds working state: Ready, running, error, start and stop. Ready, running, error has corresponding state light.Startup indicatesxxxx, softstop indicates —XXX ,and xxxxxindicates motor current. Keyboard operational approach JP3E5200 keyboard diagram... - Page 19 5-1-1.Startup state: When the indication ready light display 5200 or ,then softstater can start. The displaying 5200 means POWTRAN 5200 series softstarter. And means ready to start. 5-1-2.Delay state: Ready or error state indication light flash means interval, display dexxx and count down means startup delay.
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Page 20: Function Parameters Setting And Description
Chapter 5 Control panel and operation READY Good 5-2 Function parameters setting and description Function parameters code in the following table Code Setting Description Range of Factory Code Name Explanation set value setting Voltage slope model is effective, the starting Starting voltage 30-70% voltage of current mode is 40%. -
Page 21: Programmable Relay Output Functions
Chapter 5 Control panel and operation PU Bypass delay 0-40S Used to set bypass time delay. Three phase unbalance 0, 1 0 is prohibited, 1 is allowed. PM Current regulation rate 50-150% 100% Used to adjust the current value of the display. Voltage regulation 50-150% 100% Used to adjust the display voltage value. -
Page 22: Other Settings Description
Chapter 5 Control panel and operation Status 2: On the terminal operation protection is not valid: On the power, if the external control starting terminal is in a closed state, then the automatic starting motor, which is allowed to start on. The J14 2, 3 short connected to state 1, J14 1, 2 short connected to state 2. -
Page 23: Chapter 6 Protection And Description
Chapter 6 Protection and description PR5200(C) series soft starter with complete protection to protect the safety of soft starter and motor. During the application, appropriate protection parameters and level should be setted based on different situation. 6-1. Protection functions and their parameters 6-1-1.Soft starter over-temperature protection: The temperature rose to 80 ℃... - Page 24 Chapter 6 Protection and description PA setting Description (Primary) (Light load) (standard) (heavy load) (high grade) Running According to overload Level 2 level 10 level 20 level 10 level IEC60947-4-2 of rotection Standard Starting current Start over- for more than current 3 seconds 15 seconds 30 seconds 15 seconds...
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Page 25: Chapter 7 Test Runing And Application
Chapter 7 Test runing and application Double-check before power running according to the following terms: Whether the soft starter power match with the motor rated power. Whether the motor insulation satisfy the requirements. Whether the Input and output main circuit wiring is correct. Whether all the terminal screws are tightened. -
Page 26: Pr5200(C) Series Soft Starter Starting Mode And Application
7-2. PR5200(C) series soft starter starting mode and application PR5200(C) series soft starter has Seven models to suit a variety of complex starter motor and load conditions, the user can choose it as different application. 7-2-1 Current limit starting mode When setting PB to 0, set the start mode for this mode. -
Page 27: Pr5200(C) Series Soft Starter's Stop Mode And Application
7-3. PR5200(C) series soft starter's stop mode and application PR5200(C) series soft starters, there are two stop modes, soft-stop mode and free stop mode. 7-3-1 Soft stop mode When Setting item P2 is not zero, set the stop mode for this mode. -
Page 28: Special Application
7-4-2.Two-speed motor start: PR5200(C) series soft starter can start with two-speed motor, before changing from low speed to high speed, must be solved by delayed magnetic period, to avoid a very large reverse current between the line and the motor. - Page 29 Chapter 7 Test runing and application Enhance the mechanical Mixer Crusher Screw compressor Screw conveyor Light load motor Belt conveyors Heat pump...
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Page 30: Chapter 8 Rs485 Communication
Chapter 8 RS485 communication Powtran PR5200 series soft starter with built-in RS485 standard interface which can be communicated with the PC and PLC host . It Can be controlled by the host command of soft starter run/stop, monitoring the running state of soft starter and modify its function data, and so on. -
Page 31: Exception Reponse
Chapter 8 RS485 communication To reset the starter 3-15 Unused Example: Starting from the soft starter of standing 02, the controller sends 02 06 00 01 00 01, such as command execution, normal return 02 06 00 01 00 01.Starter can normal starting to view the status register, if there is a failure, should send 02 06 00 01 00 04 to reset 0002 Status register Digit... -
Page 32: Using The Matters Need Attention
Chapter 8 RS485 communication Sub station Function Start address Start address Register Register address code low byte low byte number high number low check 0x01 0x08 0x00 0x80 0x00 0x0d This agreement is not used 0 x08 function code, so the subordinate standing response: Sub station address Function code Abnormal code... -
Page 33: Chapter 9 Fault Causes And Treatment
Chapter 9 Fault causes and treatment Fault codes and treatment as following table: Display Description Problems and treatment methods Just happened undervoltage, overvoltage or overheating, Failure has been Err00 instantaneous stop terminals are open, such failures, now has been solved normal, this time to prepare lights, reset to start the motor. -
Page 34: Chapter 10 Soft-Start Model Specifications And Options
Chapter 10 Soft-start model specifications and options PR5200(C) series soft starter (5.5KW-400KW) list of the external parts of the specification reference: Matching Auxiliary type Rated Rated circuit of bypass Soft starter model Power current A line size Remarks breaker contactor... -
Page 35: Chapter 11 Warranty
4. About the repair fee, according to our company latest price list as a standard. 5. When the products is broken, please complete the form and warranty card, shipping with the failure machine to our company. 6. Dalian Powtran Technology Co.,Ltd reserve the right to explain the terms of the event. - Page 36 Product information feedback Dear users: Thank you for your attention and purchasing Powtran technology products! In order to serve you better, we hope to get your personal general information about using Powtran technology products, your now and future demand on POWTRAN technology products, gain for your valuable feedback.
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