Table of Contents
Advertisement
Thank you very much for purchasing PR5200 soft starter.
This User's Manual provides the users with the instructions on the installation, parameter
setting, error diagnosis, remote control software instruction, routine maintenance and necessary
precautions. Please read the Manual carefully before the installation of the product in order to
ensure that it can be correctly installed and operated.
Please contact Powtran's dealers or directly contact with the company if you have difficult
questions during the use of the soft starter , our professional staff is willing to serve for you.
Please leave this manual to the end user and keep it in good condition for the future
maintenance and other application occasions . Please fill in the warranty card then fax to the
distributor or fax to Powtran if there is quality problem during the warranty period.
During this product updating period, some details may be changed without prior notice. If you
want to get the latest information, please visit our website.
For other products' information, Please visit our homepage:http://www.powtran.com.
Foreword
Advertisement
Table of Contents
Related Manuals for Powtran PR5200 5R5G3
Summary of Contents for Powtran PR5200 5R5G3
- Page 1 Please contact Powtran's dealers or directly contact with the company if you have difficult questions during the use of the soft starter , our professional staff is willing to serve for you.
-
Page 2: Table Of Contents
Contents Precaution ........................4 Section I The introduction of PR5200 soft starter ........... 1 1-1. The feature of the PR5200 soft starter ..........1 1-2. The main function of the PR5200 soft starter ........1 1-3. The main features of the PR5200 soft starter ........1 Section II Product model description and open package inspection ...... - Page 3 POWTRAN Technology Product Warranty Card ..........- 31 - Product information feedback ................- 34 -...
-
Page 4: Precaution
Precaution thanks for selecting intelligent motor soft starter products from Powtran technology Co., LTD., we will with excellent performance in return for your attention! Please pay attention to the following matters during the soft starter installation, operation and maintenance process... -
Page 5: Section I
Section I The introduction of PR5200 soft starter 1-1. The feature of the PR5200 soft starter PR5200 series intelligent motor soft starter incorporates the latest motor control theory and proprietary motor protection technology and advanced software technology of new equipment, it is an ideal replacement of startup products which early used start method of “Star to Triangle conversion”, “autoformer step-down voltage”... - Page 6 Section I The introduction of PR5200 soft starter ● proprietary intellectual property products: appearance design patent. independent software copyright. proprietary motor starting and protection technology. unique testing debugging equipment and process. ● swift thoughtful after-sales service: ...
-
Page 7: Product Model Description And Open Package Inspection
Check with the machine, the instruction manual,the warranty card Check the product of the specifications of the enclosure panels, ensure that the received goods match with you ordered products Soft starter model TYPE: PR5200 5R5G3 SOURCE: 3φ 380V 50-60Hz Input spec OUTPUT: 5.5Kw 11A... -
Page 8: The Conditions Of Use And Installation Requirements
Section III The Conditions of use and installation requirements PR5200 series soft starter should comply with the following conditions of use and installation requirements; Otherwise, the performance will not guarantee, it can shorten life of soft starter even damage. 3-1. The Conditions of use of the soft starter 3-1-1. -
Page 9: The Appearance And Installation Dimension Of The Soft Starter
3-3. The appearance and installation dimension of the soft starter 3-3-1. The appearance and installation dimension of the 5.5KW-55KW soft starter. chart3.1 Rated Rated Dimension Installation Net( Power current Model (KW) PR5200 5R5G3 Ø8 <3.5 PR5200 7R5G3 Ø8 <3.5 PR5200 011G3 Ø8 <3.5 PR5200 015G3 Ø8 <3.5 PR5200 018G3 18.5... - Page 10 Section III The Conditions of use and installation requirements Rated Rated Dimension Installation Power Current (kg) (KW) Ø9 <20 Ø9 <20 Ø9 <20 Ø9 <23 Ø9 <23 Ø9 <23 Ø9 <23 Ø9 <31 Ø9 <31 Ø9 <31 Ø9 <31...
-
Page 11: Main Circuit And Terminal Wiring
Section IV Main circuit and terminal wiring PR5200 series soft starter has three kinds of wiring: The main circuit wiring: three phase power input and output to the motor wiring and coil in line circuit breaker, bypass contactor wiring. External terminal wiring: by 12 small terminals derivation, including input, output control lines and analog output signal lines. -
Page 12: Instruction Of Soft Starter Terminal Wiring
Section IV Main circuit and terminal wiring 4-2. Instruction of soft starter terminal wiring. Output terminal like chart 4.2 illustration ： 图4.2 bypass output program output error output Transientstop stop start common output 20mA 4-2-1.Terminal 1 、 2 is bypass output which is used to control bypass contactor. Normally open terminalwill close. - Page 13 Section IV Main circuit and terminal wiring...
-
Page 14: Control Panel And Operation
5-1-1. startup state: when the indication ready light display 5200 or READY,then softstater can start. The displaying 5200 means POWTRAN 5200 series softstarter. And ready means ready to start. 5-1-2. Delay state: ready or error state indication light flash means interval, display dE×... -
Page 15: Section V Control Panel And Operation
Section V Control panel and operation display HX: XXX, press the Set key or Stop key to exit. In setting state, press the Set key to save the new setting of data and to exit the setting state. 5-1-6. Acceleration,deceleration key, in the setting menu, when the colon does not flash ,press the acceleration or deceleration key to change the function number;... -
Page 16: Function Parameters Setting And Description
Section V Control panel and operation 5-2 Function parameters setting and description Function parameters code in the following table Code Setting Description Range Factory Code Name of set Explanation setting value Voltage slope model is Starting voltage effective, the starting voltage of current mode is 40%. -
Page 17: Programmable Relay Output Functions
Section V Control panel and operation 0 limit current,1voltage, 2 sudden sudden stop + limit Start mode current, 3 sudden stop + voltage, 4 current ramp, 5 pairs of closed-loop. 0 Primary, 1 light load, 2 Output protection standard, 3 overloaded, 4 allowed senior indicates... -
Page 18: Automatic Restart Function
Section V Control panel and operation way and programmable state output way. 5-3-1. PJ set from 0 to 4 items (10 ~ 14), programmable output work is timing output way, the setting of output starting time as tabled below. PJ setting 0(10) 1(11) 2(12) -
Page 19: Other Settings Description
Section V Control panel and operation 5-4-3. After stop, automatically restart after delaying 60 seconds, but if the time setting of P5 more than 60 seconds, the delay time is according to P5. During delay time the state indicator flashes。 5-4-4. -
Page 20: Help And Instructions
Section V Control panel and operation starting and stopping When the external control allows, the external control terminal ⑧, ⑩ must be ⑵ connected by a normally closed switch or shorted , or can not start the motor. 5-5-3 PF is the selection of allowing to modify parameter, there are three options： ⑴... -
Page 21: Section Ⅵ Protection And Description
Section Ⅵ Protection and description PR5200 series soft starter with complete protection to protect the safety of soft starter and motor. During the application, appropriate protection parameters and level should be setted based on different situation. 6-1 Protection functions and their parameters Soft starter over-temperature protection: the temperature rose to 80 ℃... -
Page 22: Protection Level Setting Description
Section Ⅵ Protection and description PR5200 series soft starter can be verified through the actual or simulation method. If it can't meet the user's requirements, special protection device should be added to ensure safety。 6-2 Protection level setting description 6-2-1. In order to adapt to different applications, PR5200 series soft starter has five protection level, there are 0: primary, 1: light load, 2: Standard 3: heavy, 4: Advanced, it setted by PC setting. - Page 23 Chapter Ⅵ Protection and description tripping time is as follows: Chart 6.1 Protection tripping time curve (thermal state)
-
Page 24: Test Runing And Application
Section VII Test runing and application Double-check before power running according to the following terms: Whether the soft starter power match with the motor rated power. Whether the motor insulation satisfy the requirements. Whether the Input and output main circuit wiring is correct. Whether all the terminal screws are tightened. -
Page 25: Pr5200 Series Soft Starter Starting Mode And Application
Section VII Test runing and application If the motor starter status is not satisfactory, Refer to 7.2 of the soft starter 7-1-1. starting mode and application to select appropriate starting model. If the motor starting torque is not enough, you can change the starting voltage 7-1-2. - Page 26 Section VII Test runing and application Current limit starting mode is generally used for a strictly limited starting current requirements of the occasion. Voltage ramp start model 7-2-2 When PB setting item is 1, Start mode is for this mode. Chart 7.2 shows the output voltage waveform as voltage ramp start voltage waveform.
-
Page 27: Pr5200 Series Soft Starter's Stop Mode And Application
Section VII Test runing and application Before using this model, start motor with non-sudden jump model, if the motor can not move due to static friction, then use this model; otherwise avoid to start this mode to reduce the unnecessary high current impact. Current ramp start mode 7-2-4 PB items set 4, start mode is for this mode. -
Page 28: Special Application
In the applications which may suffer from lightning or other causes that lead to overvoltage, overcurrent, surge interference, should consider installing a surge protector, detailed application methods instructions, refer to POWTRAN company "surge protector (SPD)" Product Sample or other relevant data. - Page 29 Section VII Test runing and application Fans Centrifugal pump Piston compressor Enhance the mechanical Mixer Crusher Screw compressor Screw conveyor Light load motor Belt conveyors Heat pump...
-
Page 30: Rs485 Communication
Section VIII RS485 communication POWTRAN PR5200 series soft starters through the built-in RS485 standard interface can be connected with the personal computer and PLC for serial communication. Controlled by the host command to run the soft starter / stop, monitor the operational status of the soft starter and modify its function data, etc. -
Page 31: Section Ix Fault Causes And Treatment
Section IX Fault causes and treatment Fault codes and treatment as following table： Display Description Problems and treatment methods Just happened undervoltage, overvoltage Failure has been overheating, instantaneous stop terminals are open, Err00 solved such failures, now has been normal, this time to prepare lights, reset to start the motor. - Page 32 Section IX Fault causes and treatment External Stop When you allow external control mode, the external Err14 terminal wiring control stop terminal is in the open state, which can error not start the motor. Motor Err15 Check the motor shaft and load faults. underload Note: Some fault phenomena are interrelated, as the report Err02, may be related with soft starter overheating or load short current, so when checking fails,...
-
Page 33: Section X Soft-Start Model Specifications And Options
Power current circuit breaker A line size pporting the (KW) model (QF) bypass contactor type (KM) PR5200 5R5G3 CM1-63L/16 CJ20-25 2.5mm2 Cable 55KW and below, the wiring for the PR5200 7R5G3 CM1-63L/20 CJ20-25 4mm2 Cable three-in & six-out, PR5200 011G3... -
Page 34: Section Xi Quality Assurance
Section XI Quality Assurance This product quality assurance is in accordance with the following provisions： 1. Indeed the responsibility of the manufacturer, quality assurance details： 1-1. When used in the China (to the date of shipment) ※ Within one month after shipping, refund, replacement, ※... - Page 35 POWTRAN Technology Product Warranty Card Thank you very much for purchasing POWTRAN product. The product has passed the strict quality inspection by POWTRAN technology. According to the guarantee card, in the warranty period, if he product has quality problem caused by the hardware malfunction during the normal using condition, the company will be responsible for free maintenance.
- Page 36 Customer feedback form of soft starter fault Dear customer: In order to provide our best service to you ,please fill in the table below Applicatio Motor pole type When Continuous operation Acceleration slow down power supply ） happens others（ ）with or without keyboard display（ ）...
- Page 37 The following table is filled in by service agencies Maintenance Record： Maintenance Agency Name The first Address Postcode time Maintenance bill Maintenance number staff sign Maintenance Agency Name Address Postcode second time Maintenance bill Maintenance number staff sign Maintenance Agency Name third Address Postcode...
- Page 38 Thank you for your attention and purchasing POWTRAN technology products! In order to serve you better, we hope to get your personal general information about using POWTRAN technology products, your now and future demand on POWTRAN technology products, gain for your valuable feedback.
Need help?
Do you have a question about the PR5200 5R5G3 and is the answer not in the manual?
Questions and answers