Bosch Rexroth IndraControl S20 Manual
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Rexroth IndraControl
S20 Module
With Safe Digital Outputs S20-SSDO-8/3
The Drive & Control Company
Application Description
R911342482
Edition 02

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Summary of Contents for Bosch Rexroth IndraControl S20

  • Page 1 The Drive & Control Company Rexroth IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Application Description Edition 02 R911342482...
  • Page 2 © Bosch Rexroth AG 2015 Copyright This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent. Liability...
  • Page 3: Table Of Contents

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG I/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Table of Contents Table of Contents Page Using safety instructions....................5 Structure of the safety instructions......................5 Explaining signal words and safety alert symbol..................5 For your safety....................... 7 General information..........................
  • Page 4 II/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Table of Contents Page Electric installation..........................27 5.2.1 General information........................... 27 5.2.2 Electric installation of the IndraControl S20 station................27 5.2.3 Electric installation of the module...................... 27 Parameterizing the module..................
  • Page 5 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG III/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Table of Contents Page 10.3 Decommissioning and disposal......................53 Technical data and ordering data................55 11.1 System data CSos..........................55 11.2 Module data of the S20-SSDO 8/3....................... 55 11.2.1...
  • Page 6 IV/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 7: Using Safety Instructions

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 5/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Using safety instructions Using safety instructions Structure of the safety instructions The safety instructions are structured as follows: Consequences and Safety alert symbol source of danger Signal word...
  • Page 8 6/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 9: For Your Safety

    Bosch Rexroth is not liable for unintended handling and damages at Bosch Rexroth and third-party products by disregarding information given in this ap‐...
  • Page 10: Electrical Safety

    In case of unauthorized repair or opening of the housing, the protective label is damaged. The function of the safety module is not guaranteed anymore in this case. In case of error, send the module to Bosch Rexroth or contact the Bosch Rexroth service immediately. Interchanging or reversing polarity...
  • Page 11: Guidelines And Standards

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 9/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 For your safety Elaborate and implement a safety The use of the module requires a safety concept for your machine or system. concept! These include the hazard and risk analysis and an inspection report (check‐...
  • Page 12: Abbreviations Used

    CSos function blocks Also note the relevant information on Sercos and CSos in the internet. Go to www.sercos.org and www.odva.org. IndraControl S20 product family Title Part number Rexroth IndraControl S20 R911335988 System and Installation Application Description Rexroth IndraControl R911342782 S20 bus coupler...
  • Page 13: Product Description

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 11/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Product description Brief module description The module S20-SSDO-8/3 is a safe output module to be used in an IndraControl S20 station at any position in a Sercos I/O system. The module can only be used together with a safety control.
  • Page 14: Housing Dimensions

    12/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Housing dimensions 53,6 Fig. 3-2: Housing dimensions in mm Assigning terminal points Fig. 3-3: Terminal point assignment The IndraControl S20 plugs are delivered with the module. To connect them, they are identified and labeled in color.
  • Page 15: Safe Digital Outputs

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 13/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Color Plug 1 Plug 2 Plug 3 Plug 4 (Blue) (Red) (White) (Green) Terminal Orange point Function OUT0_CH1 OUT0_CH2 OUT1_CH1 OUT1_CH2 OUT2_CH1 OUT2_CH2 OUT3_CH1 OUT3_CH2...
  • Page 16: Connecting Options For Actuators Depending On The Parameterization

    14/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description WARNING Loss of the safety function due to the use of diagnostic data for safety-relevant functions Do not use diagnostic data for safety-relevant functions or actions.
  • Page 17: Local Diagnostic And Status Displays

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 15/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Outputs OUT0 to OUT3 Attainable category SIL 2/SILCL 2/Cat. 3/PL d SIL 3/SILCL 3/cat. 4/PL e Pin example chapter 7.4 "Single-chan‐ chapter 7.5 "Dual-channel nel assignment of safe assignment of the safe out‐...
  • Page 18 16/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Name Color State Description Diagnostics of feeding digital outputs Green on Feeding for digital outputs present and > approx. 17 V DC. GN GN Green flashing No feeding for digital outputs present or <...
  • Page 19 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 17/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Name Color State Description CSos module status Red/green flash‐ Self test or configuration is active or required. Green flashing Module is in "Stop" state. The outputs are "0".
  • Page 20: Safe State

    18/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description Name Color State Description 10-17 Diagnostics per output 0-7 No pending error at the output. Red on Error at the output (e.g. short circuit). RD RD Tab.
  • Page 21: Device Errors

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 19/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Product description ● Short circuit ● Cross-fault ● Overload The diagnostic message is transferred to the control, refer to chapter 9 "Er‐ rors: Reporting and troubleshooting" on page 43.
  • Page 22: Programming And Configuration Data

    "0" is output if it is in the data telegram or if the Safety Validator detected the connection as faulty. 3.10 Programming and configuration data Bosch Rexroth provides devices description files for control systems. Programming data and configuration data are bus- or network- specifically defined in the device description (SDDML, ...).
  • Page 23: Integrating The Local Bus

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 21/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Integrating the local bus Integrating the local bus General information For the operation in an IndraControl S20 station, the module is integrated be‐ hind a Sercos S20 bus coupler (S20-S3-BK+).
  • Page 24: Dc Distribution Network Acc. To Iec 61326-3-1

    22/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Integrating the local bus A parallel reverse polarity protection is imple‐ CAUTION mented in the module. This protection is only temporally limited. To avoid a module defect, proceed as follows: ●...
  • Page 25: Mounting, Demounting And Electric Installation

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 23/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Mounting, demounting and electric installation Mounting, demounting and electric installation Mounting and demounting 5.1.1 Unpacking the module Module damage due to electrostatic dis‐ NOTICE charge Comply with the required safety measures against electrostatic discharge (ESD) acc.
  • Page 26 24/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Mounting, demounting and electric installation TUNID S NN S DID DIP switch to set the SDID and SNN Fig. 5-1: DIP switch 12-pin DIP switch: Address Set the TUNID (SDID + SNN) for the CSos device.
  • Page 27: Mounting And Demounting Modules

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 25/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Mounting, demounting and electric installation The set address is only applied when applying the voltage supply (power-up). If the address is changed at runtime, the module re‐...
  • Page 28 26/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Mounting, demounting and electric installation Fig. 5-4: Removing electronics module Remove all connectors before removing the module. Use a suitable tool (e.g. slotted screwdriver) and put it first into the upper and then into the lower disengaging mechanism (base latch) of the module to dis‐...
  • Page 29: Electric Installation

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 27/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Mounting, demounting and electric installation Electric installation 5.2.1 General information Electric shock and unintended machine start‐ WARNING up due to installation works without to ensure that there is no voltage applied.
  • Page 30 28/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 31: Parameterizing The Module

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 29/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Parameterizing the module Parameterizing the module Setting CSos and device parameters The following tasks belong to the parameterization: ● Specify TUNID (SNN and SDID) ● Parameterize outputs ●...
  • Page 32: Behavior Of The Outputs If The Switch-Off Delay For Stop Category 1 Is Switched On

    30/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Parameterizing the module Single-channel In case of a single-channel assignment, the outputs can parameterized in a way that they operate independently from each other. Parameterization The safe outputs are parameterized in pairs per plug. For the parameteriza‐...
  • Page 33 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 31/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Parameterizing the module Disabling the outputs Effect of the set Disabling the outputs switch-off delay By the safe control After the set switch-off delay ex‐ pired After a bus error After the set switch-off delay ex‐...
  • Page 34 32/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 35: Connection Examples Of The Safe Outputs

    (SIL, SILCL, cat., PL) at the same time. The examples only describe how actuators and receiving devices can be electrically connected to the safe outputs. For questions on your applications, please contact the Bosch Rexroth serv‐ ice, refer to chapter 16 "Service and support" on page...
  • Page 36: Notes On The Protective Circuitry Of External Relays And Contactors (Free-Wheeling Circuit)

    34/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs The following is specified for each example: ● Key data The table provides the important data for the example. ● Device diagnostics and module behavior in case of error The diagnostic capability depends on the parameterization.
  • Page 37 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 35/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs SIL/SIL CL Use the standard to determine the failure probability of your appli‐ cation acc. to IEC 61508 (SIL) or EN 62061 (SILCL).
  • Page 38: Single-Channel Assignment Of Safe Outputs

    36/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs Single-channel assignment of safe outputs OUT1_Ch1 K1 (R) K2 (R) Fig. 7-2: Single-channel assignment of outputs To meet category 3 or PL d for the single-channel assignment of the outputs: ●...
  • Page 39 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 37/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs Error type Identifi‐ Diagnos‐ Loss of Notes cation tics Error in actuator Even though it was witched off, the None Install an error detection by external monitoring. Ob‐...
  • Page 40: Dual-Channel Assignment Of The Safe Outputs

    38/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs Parameterization Parameterized as Notes Switch-off delay for stop Enabled Or disabled category 1 Test pulses (output disa‐ Enabled Or disabled bled)
  • Page 41 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 39/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs Error type Identifi‐ Diagnos‐ Loss of Notes cation tics Error in actuator Even though it was witched off, the None The safety function is not lost, as the second switch‐...
  • Page 42 40/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Connection examples of the safe outputs Example parameterization Parameterization Parameterized as Notes Channel 1 Channel 2 Assignment Assigned Assigned Output Dual-channel Dual-channel Switch-off delay Enabled Enabled Or disabled for stop category Test pulses (out‐...
  • Page 43: Commissioning And Validation

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 41/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Commissioning and validation Commissioning and validation Initial commissioning Step Relevant chapters and literature Set the address. Refer to chapter 5.1.3 "Setting DIP switch" on page Install the module in the IndraControl S20 station.
  • Page 44: Recommissioning After Module Exchange

    42/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Commissioning and validation Recommissioning after module exchange 8.2.1 Replacing the module Unintended machine startup due to installa‐ WARNING tion works without to ensure that there is no voltage applied.
  • Page 45: Errors: Reporting And Troubleshooting

    Diagnostic messages are read out via communication objects, also called PDI objects. Access these objects using the “Mapping procedure“ via Sercos P-parameters described in the data sheet "Rexroth IndraControl S20 Bus Coupler for Sercos" (R911342782). For further information on the communication objects and general...
  • Page 46: Diagstate Object 0X0018

    44/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Errors: Reporting and troubleshooting Abbreviation Meaning Read Write Tab. 9-2: Key for the following tables Object type Meaning Object with only one element (Simple variable) Array Object with multiple “Simple” variables of the same data type...
  • Page 47: Diagstatechannelno Object 0X0033

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 45/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Errors: Reporting and troubleshooting Index Object name Object Data type L [byte] Rights Meaning type MoreFollows Unsigned 8 Further information on the malfunc‐ tion: 00 - Channel number can be read out via DiagStateChannelNo, refer to chapter 9.1.3 "DiagStateChannelNo...
  • Page 48: Resetdiag Object 0X0019

    46/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Errors: Reporting and troubleshooting 9.1.5 ResetDiag object 0x0019 Errors of priority 2 are acknowledged via the ResetDiag object 0x0019. To acknowledge and delete the latest pending error, "05hex" is written to the ob‐...
  • Page 49: Error Codes

    This error cannot be acknowledged, as it is an error of priority 1. Check and correct the parameterization. Error codes 9.2.1 General information Contact Bosch Rexroth if the system outputs error codes not lis‐ ted in the following documents: ● In the following tables of this application description ●...
  • Page 50: Errors Of The Safe Digital Outputs

    48/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Errors: Reporting and troubleshooting Unintended machine startup due to start or WARNING restart after adding voltages as well as the missing request of the safety function ●...
  • Page 51: Errors Of The Supply Voltage

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 49/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Errors: Reporting and troubleshooting Code Error cause Description, effect Acknowledgement, remedy 0x8F09 Dark test error at the Due to the test pulses (short-term switch- Read out channel number via the displayed output off), an error was detected at the dis‐...
  • Page 52: General Errors

    0x6320 Device ID is incorrect or wrong Check that the correct module is + 0x03FB module is used. used. If the error cannot be elimina‐ ted, contact Bosch Rexroth. Tab. 9-11: Parameterization errors (cannot be acknowledged) 9.2.5 General errors Code...
  • Page 53: Acknowledging An Error At Csos

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 51/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Errors: Reporting and troubleshooting ● Error of the Sercos bus. For information on these errors, refer to the documentation of the system used. Acknowledging an error at Csos ●...
  • Page 54 52/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 55: Maintaining, Repairing, Decommissioning And Disposal

    The function of the safety module is not guaranteed anymore in this case. In case of error, send the module to Bosch Rexroth or contact the Bosch Rexroth service, refer to chapter 16 "Service and support" on page 10.3...
  • Page 56 54/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 57: Technical Data And Ordering Data

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 55/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data Technical data and ordering data 11.1 System data CSos CSos edition Module processing time 2 ms Tab. 11-1: CSos system data For the system data, refer to the documentation of the control used.
  • Page 58: Mechanical Requirements

    56/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data Gases jeopardizing functions Not resistant against gas jeopardizing the function acc. to DIN 40046-36, DIN [sulphur dioxide (SO2), hydrogen sulphide (H2S)]. 40046-37...
  • Page 59: Safety Characteristics Acc. To En 62061

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 57/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data 11.2.4 Safety characteristics acc. to EN 62061 Attainable SIL claim limit SILCL = SIL 2 (single-channel) SILCL = SIL 3 (dual-channel) Depending on the parameterization and wiring, re‐...
  • Page 60: Supply Voltage U O

    58/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data 11.2.7 Supply voltage U (actuators) Nominal voltage 24 V DC acc. to EN 61131-2 and EN 60204 Ripple factor 3.6 V Valid voltage range 19.2 V DC to 30.2 V DC (incl.
  • Page 61 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 59/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data Group 1 (OUT0_K1, OUT1_K1, OUT2_K1, OUT3_K1) 3 A (acc. to CUL Group 2 (OUT0_K2, OUT1_K2, OUT2_K2, OUT3_K2) 4 3 A (acc. to CUL <...
  • Page 62: Approvals

    60/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data ① Loss of the safety function WARNING due to the use of unsuitable voltage supplies For the voltage supply at the bus coupler, use only voltage supplies acc.
  • Page 63: Compliance With Emc Directive

    Ordering data for the module 11.4.2 Ordering data: Documentation Description Part number IndraControl S20 system Rexroth IndraControl S20 Bus Coupler for Sercos R911342782 Application description Rexroth IndraControl S20: System and R911335988 Installation Application description Rexroth IndraControl S20: Error Mes‐ R911344826...
  • Page 64 62/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Technical data and ordering data Description Part number CSos Specification Refer to The CIP Networks Library Volume 5 CIP Safety, Edition 2.8, http://www.odva.org November 2013 Tab. 11-12: Ordering data for manuals Ensure that the current documentation is consulted.
  • Page 65: Csos Glossary

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 63/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 CSos glossary CSos glossary This safe protocol is used for the safe data transfer in the Sercos bus. CIP Safety (Common Industrial Protocol Safety) Cyclic Redundancy Check = CRC check value The validity of the process data in the safety telegram is checked using a CRC check value.
  • Page 66 64/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 CSos glossary Note: Following IEC 62061:2005, term 3.2.34. MTTF Refer to "Mean time to failure (MTTFd)" on page Network Time Expectation (NTE) Maximum transmission time between producer and consumer Passivation If the safety module (F-periphery) detected an error, it switches the respec‐...
  • Page 67: Csos Parameters And Device Parameters

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 65/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 CSos parameters and device parameters CSos parameters and device parameters 13.1 Sercos parameter (CIP safety parameter objects) Parameters Data type Length Description S-0-1800 Safety Device S-0-1800.x.01 Application list S-0-1800.x.02...
  • Page 68: Csos Parameters (Safe Configuration)

    66 are specified by the system and cannot be changed manually. CSos parameters Default val‐ Description Vendor ID Vendor ID of Bosch Rexroth AG Device Type 1027 Safety discrete I/O Product Code Specified by Bosch Rexroth AG Major Revision...
  • Page 69: Device Parameters (Safe Parameterization)

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 67/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 CSos parameters and device parameters 13.3 Device parameters (safe parameterization) The device parameters are individual module parameters within the safe pa‐ rameterization, refer to chapter 6.2 "Parameterizing the safe outputs" on...
  • Page 70 68/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 CSos parameters and device parameters Error code Error cause Description Solution 6155 0x180B TUNID mismatch The values of SNN and SDID en‐ Compare the DIP switch position...
  • Page 71: Checklists

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 69/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists Checklists 14.1 General information The checklists listed in this chapter support the following actions at the mod‐ ule S20-SSDO-8/3: Planning, mounting, electric installation, commissioning, parameterization as well as validation These checklists can be used for planning and or as a proof of performed working steps in the specified phases.
  • Page 72: Planning

    70/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists 14.2 Planning Checklist to plan and use the module Device type, equipment ID Version: HW/FW Date Editor Tester Notes Request (mandatory) Notes Was the current user manual used for planning? □...
  • Page 73 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 71/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists Checklist to plan and use the module Request (optional) Notes Were the specifications and electric installation □ □ specified (e.g. EPLAN) and provided to the exe‐...
  • Page 74: Mounting And Electrical Installation

    72/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists 14.3 Mounting and electrical installation Checklist for mounting and the electric installation of the module Device type, equipment ID Version: HW/FW Date Editor Tester Notes Request (mandatory) Notes Was the mounting performed acc.
  • Page 75: Commissioning And Parameterization

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 73/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists 14.4 Commissioning and parameterization Checklist to commission and parameterize the module Device type, equipment ID Version: HW/FW Date Editor Tester Notes Request (mandatory) Notes Was the commissioning performed acc. to the □...
  • Page 76: Validation

    74/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists 14.5 Validation Checklist to commission and parameterize the module Device type, equipment ID Version: HW/FW Date Editor Tester Notes Request (mandatory) Notes Are all requirements listed as mandatory in the □...
  • Page 77 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 75/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Checklists Checklist to commission and parameterize the module Are there any test intervals specified to test the □ switch-off capability of the actuators if required to meet an SIL/SIL CL/cat./PL? Is it ensured that a purposeful start of hazard‐...
  • Page 78 76/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 79: Disposal

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 77/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Disposal Disposal 15.1 General information Dispose the products according to the respective valid national standard. 15.2 Return For disposal, our products can be returned free of charge. However, the products must be free of remains like oil and grease or other impurities.
  • Page 80 78/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 81: Service And Support

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 79/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 82 80/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3...
  • Page 83: Index

    DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 81/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Index Index 0 … 9 Dual-channel assignment........38 Dynamization............63 0x0018..............44 0x0019..............46 0x0033..............45 0x0034..............45 Effect analysis............. 63 Electric installation Module............27 S20 station............. 27 Abbreviations............
  • Page 84 82/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Index Installation, electric..........27 Insulation measurement........8 Read out diagnostic messages......43 Integrating the local bus........21 Reading out diagnostic messages...... 46 Internal error..........36, 38 Recommission............ 42 Recommissioning..........
  • Page 85 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 83/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Index Terminal points........... 12 Test pulses............30 Timeout............... 64 Timeout Multiplier..........64 TiMu..............64 Troubleshooting..........43 TUNID..............64 UNID..............64 Unique Network Identifier........64 Unpacking............23 Use, intended............9 Validate...............
  • Page 86 84/85 Bosch Rexroth AG DOK-CONTRL-S20*SSDO*8*-AP02-EN-P IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Notes...
  • Page 87 DOK-CONTRL-S20*SSDO*8*-AP02-EN-P Bosch Rexroth AG 85/85 IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3 Notes...
  • Page 88 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-CONTRL -S20*SSDO*8*-AP02-EN-P...

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