Ecoflam BLU 7000.1 PRE TC Manual
Ecoflam BLU 7000.1 PRE TC Manual

Ecoflam BLU 7000.1 PRE TC Manual

Gas burner

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GAS BURNERS
BLU 7000.1 PRE
BLU 8000.1 PRE
BLU 10000.1 PRE
BLU 12000.1 PRE
Technical data
Operating instructions
Electric diagrams
Spare parts list
Gas train manual is separate
07-05-2018
www.ecoflam­burners.com
BLU 7000.1 PRE TC
BLU 8000.1 PRE TC
BLU 10000.1 PRE TC
BLU 12000.1 PRE TC
EN
3145132
3145133
3145134
3145135

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Summary of Contents for Ecoflam BLU 7000.1 PRE TC

  • Page 1 BLU 10000.1 PRE BLU 12000.1 PRE Technical data Operating instructions Electric diagrams Spare parts list Gas train manual is separate BLU 7000.1 PRE TC 3145132 BLU 8000.1 PRE TC 3145133 BLU 10000.1 PRE TC 3145134 BLU 12000.1 PRE TC 3145135...
  • Page 2 Exhaust gas test Start­up Adjusting the max air flow rate Firing head setting Servomotor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Display Electrical diagrams Spare parts list 420010930200 www.ecoflam­burners.com...
  • Page 3: General Warnings ­ Conformity Declaration

    GENERAL WARNINGS ­ CONFORMITY DECLARATION Important notes Declaration of conformity Use the accessories provided Ecoflam burners have been designed and for gas burners (flange, gasket, pins and nuts) to built in compliance with all current install the burner onto the boiler, regulations and directives.
  • Page 4: Burner Designation

    For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420010930200 www.ecoflam­burners.com...
  • Page 5: Burner Description

    8. Burner fixing flange 9. Air flap regulation 12. Lifting eyebolts 14. Gas servomotor Control panel 1 - Fuse 2 - Termal lock-out lamp 3 - Working lamp 4 - Main switch I / O 5 - Display 420010930200 www.ecoflam­burners.com...
  • Page 6 WARNING: EN676 compulsory kit and accessories in order to comply to the safety regulations. Additional accessories and kits shall be installed by the installer in accordance to the local safety regulations and codes of practise. Gas governor / Filter Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITMD-RWF50 KITPRES50 Compulsory EN676 Probe-... KITPRES150 420010930200 www.ecoflam­burners.com...
  • Page 7: Technical Data

    -20°…+70° C Min/Max Ambient temperature use -10°…+60° C GAS CATEGORY BY COUNTRY Gas category Country BE BG CH CY CZ DE DK EE FR GB GR HU MT NL NO PL 2,3 Family PT RO SE HR MK TR 420010930200 www.ecoflam­burners.com...
  • Page 8 12000 13000 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. 420010930200 www.ecoflam­burners.com...
  • Page 9: Overall Dimensions

    Burner gas flange Model ø BLU 7-12000 8 x M16 Packaging (only burner) Model BLU 7000.1 1750 2380 1460 BLU 8000.1 1750 2380 1460 BLU 10000.1 1750 2380 1460 BLU 12000.1 1750 2380 1460 420010930200 www.ecoflam­burners.com...
  • Page 10 Any failure of the flame signal at the end of A voltage failure will result in a regular the safety period and a flame signal during shut-off of the burner. Upon voltage 420010930200 www.ecoflam­burners.com...
  • Page 11: Installation

    Three pass boilers : A1 = 50-100 mm. Exhaust system To avoid unfavourable noise emissions, right-angled connectors should not be used on the flue gas side of the boiler. Position of the electrodes Elettrodo Ignition Electrode accensione Ionization Probe Elettrodo rivelazione 420010930200 www.ecoflam­burners.com...
  • Page 12 GAS VALVES AND INSTRUMENTS boiler furnaces the result of the leak test (furnace) and allow the boiler door to be GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can 420010930200 www.ecoflam­burners.com...
  • Page 13 WARNING: Note that the head loss diagram is only indicative and does vary depending on the setting of the head. 1000 1100 1200 1300 1400 OUTPUT - Stm3/h 420010930200 www.ecoflam­burners.com...
  • Page 14 VGD 40.080 + F- DN 80 VGD 40.080 flow m flow m portata/flow m portata/flow m tabella C tabella C 5C.2 LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010930200 www.ecoflam­burners.com...
  • Page 15 VGD 40.080 + F- DN 80 VGD 40.080 1050 1050 flow m flow m portata/flow m portata/flow m 6C.2 tabella C tabella C LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010930200 www.ecoflam­burners.com...
  • Page 16 1300 1000 1100 1200 1300 flow m flow m portata/flow m portata/flow m tabella C tabella C 7C.2 LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010930200 www.ecoflam­burners.com...
  • Page 17 VGD 40.150 + F- DN150 VGD 40.150 1000 1100 1200 1300 1400 1500 flow m portata/flow m tabella C LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010930200 www.ecoflam­burners.com...
  • Page 18 3 kW. the electrical scheme. For more information, please contact the LEGENDA Adapters, multiple plugs and extension Ecoflam staff. HLB: lock-out lamp cables may not be used for the STAB: two stages thermostat equipment’s power supply. HLF: burner on flame lamp...
  • Page 19 Date Model Type gas Gas calorific value Gas inlet pressure mbar Adjustment gas pressure Volumetric gas flow rate Burner output Burner output Flue gas temperature C° Air temperature C° Performance Corrective action Operator name Company 420010930200 www.ecoflam­burners.com...
  • Page 20: Exhaust Gas Test

    - and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010930200 www.ecoflam­burners.com...
  • Page 21 – Servomotor STE... ­ Air damper motor pre­setting Air adjustment is accomplished through LAMTEC parameters setting. Refer to LAMTEC manual attacched. 420010930200 www.ecoflam­burners.com...
  • Page 22 The maximum gas pressure switch has the function to check that the gas pressure after the gas train and before the head does not exceed the pre-set limits. Max gas pressure switch: it is available as a kit for different pressure. 420010930200 www.ecoflam­burners.com...
  • Page 23: Maintenance Program

    The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010930200 www.ecoflam­burners.com...
  • Page 24 ATTENTION: Check the position of the electrodes after any intervention as wrong position could cause ignition troubles. Elettrodo Ignition Electrode accensione Elettrodo Ionization Probe rivelazione GAS FILTER CLEANING ­ GAS PILOT FILTER CLEANING Check and clean the gas filter in the pilot gas valve 420010930200 www.ecoflam­burners.com...
  • Page 25: Troubleshooting Instructions

    Modulate with LCM WARNING Ecoflam burners equipped with LCM are set up to receive the Siemens RWF modulator so they have: - quick connector for electrical connection of the RWF kit. - bridge on terminals 22, 23, 24.
  • Page 26 APPENDIX Electrical diagrams 420010930200 www.ecoflam­burners.com...
  • Page 27 APPENDIX Electrical diagrams 420010930200 www.ecoflam­burners.com...
  • Page 28 APPENDIX Electrical diagrams 420010930200 www.ecoflam­burners.com...
  • Page 29 APPENDIX Electrical diagrams 420010930200 www.ecoflam­burners.com...
  • Page 30 APPENDIX Spare parts list 420010930200 www.ecoflam­burners.com...
  • Page 31 APPENDIX Spare parts list TC = SHORT HEAD TL = LONG HEAD 420010930200 www.ecoflam­burners.com...
  • Page 32 APPENDIX Spare parts list TC = SHORT HEAD TL = LONG HEAD 420010930200 www.ecoflam­burners.com...
  • Page 33 420010930200 www.ecoflam­burners.com...
  • Page 34 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.

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