Page 1 Air sampling smoke detection system Fire Detection TOP·SENS TITANUS /Rev.a ® Technical Manual...
Page 3 Air sampling smoke detection system TOP·SENS TITANUS /Rev.a ® Technical Manual WAGNER Group GmbH Item Number 69-30-0335 Schleswigstraße 1 - 5 D-30853 Langenhagen Edition 06/13 Telephone +49 (0) 511 / 97383-0 Telefax +49 (0) 511 / 97383-140 Supersedes 04/09 E-Mail support@wagner.de...
Page 5: Table Of Contents
TOP·SENS TITANUS /Rev.a ® Contens General Introduction Safety Information Warranty Copyright Packaging Disposal Product Description Features of the TITANUS air sampling smoke detection system ® Areas of Application Technical Description System Description 3.1.1 Functions TOP·SENS TITANUS and accessories ® 3.2.1 Overview TOP·SENS 3.2.2...
Page 6 TOP·SENS TITANUS /Rev.a ® /Rev.a 3.3.2.3 Ceiling feed-through for hidden installations 3.3.3 Air filter for dusty areas 3.3.4 Air return for pressurised and dusty areas 3.3.5 Noise suppressor 3.3.6 Steam trap for humid areas 3.3.7 Detonation prevention device for endangered areas Technical Data TOP·SENS TITANUS...
Page 7 TOP·SENS TITANUS /Rev.a ® 5.3.1.2 U-pipe system 5.3.1.3 M-pipe system 5.3.1.4 Double U-pipe system 5.3.2 Special project planning 5.3.2.1 I-pipe system 5.3.2.2 U-pipe system 5.3.2.3 M-pipe system 5.3.2.4 Double-U-pipe system 5.3.3 Project planning with branch pipes 5.3.4 Project planning with long intake lines > Ø 25 mm 5.3.5 Project planning with acceleration apertures 5.3.6...
Page 8 TOP·SENS TITANUS /Rev.a ® /Rev.a 6.3.1.9 Setting of ventilator voltage at TITANUS ® 6.3.1.10 Connecting the fan TITANUS ® Installation of the reset board Mounting Location 6.5.1 Installation of air sampling smoke detection system 6.5.2 Connection of air sampling pipe Electrical connection 6.6.1 Connection to FAS, with reset button...
Page 9 TOP·SENS TITANUS /Rev.a ® 7.1.2 Mounting air sampling hose Linear expansion of the pipe system Patented aspiration apertures Ceiling lead through 7.4.1 Ceilings feed-through for false ceiling 7.4.2 Other ceilings feed-through Monitoring in forced air flow systems (ventilation or climatic applica- tions) 7.5.1 Detection at air inlets/outlets...
Page 10 TOP·SENS TITANUS /Rev.a ® /Rev.a Check Fault Signal Transmission TOP·SENS Operational check of TITANUS ® 8.5.1 Preparations for the operational check 8.5.2 Carrying out operational check Maintenance Visual check Flash code table 9.2.1 1x Flashing (Fault: Internal Voltage Monitoring 1) 9.2.2 2x Flashing (Fault: Internal Voltage Monitoring 2) 9.2.3...
Page 11 TOP·SENS TITANUS /Rev.a ® Appendix Air Pressure Adjustment Tables Projection Tables System Product List Inspection Protocol Glossary Conformity certification pursuant to EU 06/113...
Page 12 TOP·SENS TITANUS /Rev.a ® /Rev.a 06/13...
Page 13: General
For damage and faults resulting from the non-observance of this manual WAGNER Group GmbH, called WAGNER in the following, does not assume liability. This manual refers to the air sampling smoke detection systems TITANUS TOP·SENS...
Page 14: Warranty
▪ force majeure Copyright The copyright in this Technical Manual remains with WAGNER. The manual is designed exclusively for the assembler and his colleagues. Reproduction of the manual, including extracts, is not allowed. Copying or distribution of the manual in any form is only allowed with permission in writ- ing from WAGNER.
Page 15: Disposal
▪ Take metal parts for scrapping. ▪ Take plastic parts to be recycled. ▪ Sort the remaining components by material quality and dispose of them. ▪ Give batteries to municipal collecting points, or send them back to WAGNER Group GmbH. 06/13...
Page 17: Product Description
The operator can oversee the entire system from a central control point and observe the smoke level, air flow data etc. Patented detection points Depending on the required pipe design the air sampling points have defined hole diameters. For these exact air sampling points WAGNER has devel- 06/13...
Page 18 TOP·SENS TITANUS /Rev.a Product Description ® oped patented aspiration-reducing film sheets with marking tape and clips that permit an easy mounting and avoid secondary noise. Another advan- tage is the quick and easy retrieval and check of the air sampling point di- ameters.
Page 19: Areas Of Application
TOP·SENS TITANUS /Rev.a Product Description ® Areas of Application The air sampling smoke detection system TITANUS is a technology used ® for early smoke detection and very early smoke detection for rooms and equipment. Principle Air samples are drawn from the protected area via a pipe system with de- fined air sampling points and passed to the detector module.
Page 20 TOP·SENS TITANUS /Rev.a Product Description ® TITANUS is suitable for: ® Room protection Rooms such as: ▪ floor voids, ceiling voids ▪ tunnels, ducts, voids with difficult access ▪ storage areas, high-rack storage, elevator shafts ▪ museums, cultural centre ▪ deep-freeze storage Figure 1: Principle: Room monitoring with the TITANUS®...
Page 21 TOP·SENS TITANUS /Rev.a Product Description ® Room monitoring with air Room monitoring takes place conditioning ▪ in air-conditioned rooms for servicing etc ▪ in ventilation ducts ▪ of floor voids, ceiling voids ▪ in EDP rooms, E-distribution cabinets, transformer cells ▪...
Page 22 TOP·SENS TITANUS /Rev.a Product Description ® Equipment protection non-ventilated and power-ventilated devices/cabinets such as ▪ distribution cabinets, switch cabinets ▪ telephone switching equipment ▪ measuring and control units Figure 3: Principle: Equipment monitoring with TITANUS® air-sampling smoke detec- tion system The air sampling system TITANUS can also be used for earliest fire detec- ®...
Page 23: Technical Description
TOP·SENS TITANUS /Rev.a Technical Description ® Technical Description System Description The air sampling smoke detection system TITANUS consists of the basic ® device and the pipe system. The most important components of the basic device include the sensitive de- tector modules for the detection of smoke aerosols and the aspiration unit to carry air samples to the detector module with integrated air flow sensor in order to monitor the pipe system for any fractures and blockages.
Page 24: Functions
TOP·SENS TITANUS /Rev.a Technical Description ® 3.1.1 Functions The aspiration unit in the basic device takes air samples from the protected area via a pipe system with defined sampling points and carries them to the sensitive detector module (see fig. „Overview air sampling smoke detection system TITANUS ").
Page 25 TOP·SENS TITANUS /Rev.a Technical Description ® Monitoring the Each detector module is checked for soiling, signal faults and detachment. A detector module fault is shown on the fault indicator of TITANUS and can be transmitted to ® the CFDU via a fault contact. Faults caused by short-lived surround fluctua- tions can be masked out with a time-delayed setting.
Page 26 TOP·SENS TITANUS /Rev.a Technical Description ® Flash code for fault detection In order to detect the cause of a possible fault of TITANUS , the device is ® equipped with LED signals on the detector module and base board, giving information about the device’s condition with different flash codes.
Page 27 TOP·SENS TITANUS /Rev.a Technical Description ® from individual TITANUS systems can be graphically displayed and printed- ® out. Also shown on this graph is the status of the alarm and fault relay. Shutdown module External devices can be switched off with the shutdown module. Switch-off takes place when using the smoke detection system with shutdown module and a monitored exit with two-detector dependency.
Page 28: Titanus Top·sens ® And Accessories
TOP·SENS TITANUS /Rev.a Technical Description ® TOP·SENS TITANUS and accessories ® 3.2.1 Overview Figure 6: Overview TITANUS TOP·SENS ® The above components are optional extras. 06/13...
Page 29: Basic Device Titanus Top·sens
TOP·SENS TITANUS /Rev.a Technical Description ® TOP·SENS 3.2.2 Basic device TITANUS ® TOP·SENS The TITANUS basic device includes the following components: ® ▪ Plastic housing – Plastic connection pieces – Connector for pipes with an outer diameter of 25 mm –...
Page 30 TOP·SENS TITANUS /Rev.a Technical Description ® Figure 8: Displays TITANUS TOP·SENS ® Figure 9: Displays TITANUS TOP·SENS ® TOP·SENS TITANUS ® Numbers Function Explanation Displays Smoke level indicators 1 to 10 Actual smoke level (10 yellow LED’s) In operation (green LED) Operation display Fire alarm (red LED) 100% Smoke level...
Page 31: Diagnostics
TOP·SENS TITANUS /Rev.a Technical Description ® 3.2.3 Diagnostics Figure 10: Diagnostic soft ware to read the device condition For maintenance and servicing purposes, the diagnostic software can dis- play (PC or laptop) the saved and current device status as well as any fault TOP·SENS signals from TITANUS .
Page 32: Network Modules
TOP·SENS TITANUS /Rev.a Technical Description ® 3.2.4 Network modules Figure 11: Network card NU-5 The log data and status information of all TITANUS air sampling smoke de- ® tection systems can be stored with the TITANUS network card. For applica- ®...
Page 33 TOP·SENS TITANUS /Rev.a Technical Description ® Data logger The integrated data logger is used to record event data (alerts and faults) and log data (smoke level, air flow, air flow temperature, detection status, temperature sensors) from TITANUS air sampling smoke detection system. ®...
Page 34: Remote Displays
TOP·SENS TITANUS /Rev.a Technical Description ® 3.2.5 Remote displays Figure 12: Remote display for 19“for inserts and wall mounting With TITANUS it is possible to connect one remote display per device. The ® indicators are identical to those on the basic device. The connection is made via the TITANUS connection board.
Page 35: Device Supports
TOP·SENS TITANUS /Rev.a Technical Description ® 3.2.6 Device supports Figure 13: Support for the TITANUS TOP·SENS air sampling smoke detection sys- ® TITANUS can be directly mounted to the wall. If required, additional sup- ® ports are available, e.g. for fitting to racking. 06/13...
Page 36: Pipe System
TOP·SENS TITANUS /Rev.a Technical Description ® Pipe system 3.3.1 Overview of available pipe components Connections A pipe system detonation 90° arc prevention steam trap sleeve sampling ceiling hose feed through special filter air filter T-piece 45°- elbow air sampling pipe 90°...
Page 37 TOP·SENS TITANUS /Rev.a Technical Description ® Blow-through system In areas where dust particles or icy conditions are possible it might be nec- essary to blow through the air sampling pipe system and aspiration points. The following figures show the components of a manual and automatic blow- through system.
Page 38: Air Sampling Points For Room Monitoring
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.2 Air sampling points for room monitoring 3.3.2.1 Aspiration-reducing film sheets Figure 17: Aspiration aperture with aspiration reduction film and banderol An air sampling point is a 10 mm-hole in the air sampling pipe covered with a patented aspiration-reducing film sheet with the appropriate opening diame- ter.
Page 39: Air Flow Reducer Clips
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.2.2 Air flow reducer clips Figure 18: Air flow reducer for dirty areas and deep freeze storage The air sampling points, when used in areas where blockages can occur, are equipped with a patented plastic clip, type AK-C, and a patented flexible air flow reducer, type AK-x.
Page 40: Ceiling Feed-Through For Hidden Installations
"Design". If - due to construction - hose lengths of more than 1 m are required, the air sampling pipe system must be calculated separately (calculation is made by WAGNER). The ceiling feed through is applicable for false ceiling panels with a thickness of up to approximately 35 mm.
Page 41 TOP·SENS TITANUS /Rev.a Technical Description ® Pipe cap Air flow reducer (Aperture plate) Hose connection Ceiling feed through (part) Air sampling hose Figure 20: Capillary hose Installation and upstream aperture For hidden installation in example lamps or stucco, the air sampling hose with upstream aspiration reduction in the tees (pipe caps) are used.
Page 42: Air Filter For Dusty Areas
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.3 Air filter for dusty areas Figure 21: TITANUS TOP•SENS with air filter ® In highly dusty areas air filters must be used in order to protect the unit’s de- tector. Impurities can occur in areas such as clean rooms with a fresh air supply.
Page 43 TOP·SENS TITANUS /Rev.a Technical Description ® Figure 22: Special Filter and LF-AD The filter life of special filter can be increased by the use of an upstream filter LF-AD. Figure 23: LF-AD filters in multiple sampling pipes In order to extend the maintenance intervals, one air filter can be installed in every output pipe instead of one air filter inside the main sampling pipe.
Page 44 TOP·SENS TITANUS /Rev.a Technical Description ® same design specifications shall apply as stated in the projection tables in the appendix. Figure 24: LF-AD filter in the main sampling pipe Furthermore, in order to extend the maintenance intervals, several air filters can be installed in parallel in the main sampling pipe.
Page 45: Air Return For Pressurised And Dusty Areas
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.4 Air return for pressurised and dusty areas Figure 25: Principle of TITANUS ® air return If TITANUS and the pipe system are installed in two areas - P1 and P2 – ® each with different air pressures, the air must be returned to the pressure area of the pipe system.
Page 46: Noise Suppressor
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.5 Noise suppressor Figure 27: TITANUS TOP•SENS® with noise suppressor By using the SD-1 noise suppressor, the noise level can be reduced by up to 10 db(A) for use in areas in which low noise emissions are required from the TITANUS (such as in offices or hospitals).
Page 47: Steam Trap For Humid Areas
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.6 Steam trap for humid areas Figure 28: Steam trap to eliminate water vapour from the pipe system and to collect the condensate from the pipe system Figure 29: KA-1 Steam trap to eliminate water vapour from the pipe system and to collect the condensate from the pipe system 06/13...
Page 48 TOP·SENS TITANUS /Rev.a Technical Description ® If TITANUS is used in environments with high humidity condensate can oc- ® cur in the air sampling system. In order to collect this condensate the steam trap is installed at the deepest point of the pipe system before the air filter and the air sampling smoke detection system.
Page 49: Detonation Prevention Device For Endangered Areas
TOP·SENS TITANUS /Rev.a Technical Description ® 3.3.7 Detonation prevention device for endangered areas Figure 30: Detonation prevention device in the air sampling smoke detection system and air return system TITANUS can also be used in dangerously explosive areas by installing a ®...
Page 50 TOP·SENS TITANUS /Rev.a Technical Description ® Protection Type Nominal Gap Width Explosion Groups Approval EG IIA > 0,7 mm BAM* EG IIB3 > 0,5 mm IIB1 – IIB3 BAM* EG IIC > 0,2 mm BAM* * Bundesanstalt für Materialprüfung (Federal German Office of Material Re- search) NOTICE The connection between the air sampling smoke detection system and the...
Page 51: Technical Data
TOP·SENS TITANUS /Rev.a Technical Data ® Technical Data NOTICE All listed power values relate to a surround temperature of 20ºC. TOP·SENS TITANUS ® TITANUS TITANUS ® ® TOP·SENS TOP·SENS Voltage Supply voltage (Ue) 14 - 30 V DC Nominal supply voltage 24 V DC Current = 6,9 V...
Page 52 TOP·SENS TITANUS /Rev.a Technical Data ® Temperature range ® TITANUS – 20° to +60°C deep freeze variety – 40° to +60°C Humidity not condensed 10 to 95 % rf Ventilator type radial service life of ventilator (12 V) 43.500 h at 24°C Displays on the device ®...
Page 53 TOP·SENS TITANUS /Rev.a Technical Data ® TITANUS TITANUS ® ® TOP·SENS TOP·SENS 2-SL Voltage Supply voltage (Ue) 14 - 30 V DC Nominal supply voltage 24 V DC Current Voltage with fan control board FC-2 6,5 V 6,9 V 6,5 V 6,9 V Starting current (at 24V) 300 mA...
Page 54 TOP·SENS TITANUS /Rev.a Technical Data ® Type radial Service life of fan (12 V) 43.500 h at 24°C Displays on the device ® ® TITANUS TOPSENS TITANUS TOP·SENS Level smoke level 1 to 10 smoke level 1 to 10 (10 (10 sections) sections) Alarm...
Page 55: Pipe System Titanus Top·sens
TOP·SENS TITANUS /Rev.a Technical Data ® TOP·SENS 4.1.1 Accessories - TITANUS ® Remote display TITANUS TITANUS ® ® TOP·SENS TOP·SENS ® ® TOP·SENS TOP·SENS 2-SL Remote display Voltage 8 to 30 V= Nominal voltage 24 V Current consumption (at 24 V) Idle 10 mA maximum...
Page 57: Design
TOP·SENS TITANUS /Rev.a Design ® Design General The following describes the project planning of the air sampling smoke de- tection system to EN 54-20 or ISO 7240-20. The basic conditions are de- scribed in Chapter 5.1. The basic conditions are described in Chapter 5.1. The project planning is to be conducted in accordance with Chapter 5.2.
Page 58: Regulations
TOP·SENS TITANUS /Rev.a Design ® 5.1.1 Regulations The current respective national regulations in each particular country must also be complied with and project planning must be adjusted to such regula- tions. EN 54-20 or. ISO 7240-20 The air sampling smoke detection systems shall be planned in accordance with the project planning guidelines described in Chapter 5.2.1 in order to be compliant with EN 54-20 or ISO 7240-20.
Page 59: Pipe Systems
TOP·SENS TITANUS /Rev.a Design ® 5.1.2 Pipe systems When planning the pipe system, it must be ensured that reliable fire detec- tion is guaranteed for any fire present in an installation or in a monitored area. The number of the intake apertures and the pipe system design depends on the size, ventilation and shape of the monitored area.
Page 60 TOP·SENS TITANUS /Rev.a Design ® Figure 31: Example of a symmetrical and an asymmetrical U-pipe system Figure „Example of a symmetrical and an asymmetrical U-pipe system” illus- trates exemplary a U-shape pipe system with symmetrical and asymmetrical pipe designs and according to chapter ´Standard Design´ the calculated di- ameters of the aspiration holes.
Page 61 TOP·SENS TITANUS /Rev.a Design ® I-pipe An air sampling smoke detection pipe system without branches. U-pipe An air sampling smoke detection pipe system which branches into 2 air sampling branches after the connection ® to the TITANUS M-pipe An air sampling smoke detection pipe system which branches into 3 air sampling branches after the connection ®...
Page 62 TOP·SENS TITANUS /Rev.a Design ® Figure 32: Pipe designs 06/13...
Page 63 Special cases If the pipe system does not match the project planning guidelines described here due to structural constraints. WAGNER should offer could provide indi- vidual calculations for such a case. Checking Check detection reliability with activation tests in cases where use of the sys- tem is critical.
Page 64: Air Flow Monitoring
TOP·SENS TITANUS /Rev.a Design ® Figure 33: Pipe design for dual detector dependency 5.1.3 Air flow monitoring EN 54-20 or ISO 7240-20 requires the recognition of a 20 percent change in the air flow volume by the detector module’s air flow sensor system. In order to accomplish this, the air flow sensor system’s triggering threshold must be set to level II.
Page 65 TOP·SENS TITANUS /Rev.a Design ® It is recommended to always select the greatest possible level which is permissible according to national standards. Dynamic air flow sensor system The device’s air flow monitoring enables the system to detect both pipe breakages outside the device and sudden obstruction in individual aspiration apertures (e.g.
Page 66: Sensitivity
TOP·SENS TITANUS /Rev.a Design ® 5.1.4 Sensitivity According to EN 54-20 or ISO 7240-20, the sensitivity of a air sampling smoke detection system can be divided into particular fire sensitivity classes. These sensitivity classes describe particular example applications in which the systems can be used.
Page 67: Project Planning Limits
TOP·SENS TITANUS /Rev.a Design ® 5.1.5 Project planning limits The following limit values must be complied with at all times with the TITA- per pipe system connected: ® ▪ Standard project planning – The minimum pipe length between 2 aspiration apertures is 4 m. –...
Page 68: Project Planning
NOTICE Components which have not been approved by WAGNER are used; CE conformity on the basis of EN 54-20 or ISO 7240-20 will not be possible. The following accessory components should be taken into consideration in the process: ▪...
Page 69: Pipe Accessories
TOP·SENS TITANUS /Rev.a Design ® 5.2.2 Pipe accessories Air filters Type Application Examples LF-AD Coarse filter for separating Dust, insects, fibres, particles > approx. 15 µm hair, cinders, pollen LF-AD-1 Filter for separating As above. Additionally: particles > approx. 10 µm Colour pigments and fine dust LF-AD-2 Fine filter for separating...
Page 70: Sensitivity And Pipeline Project Planning
TOP·SENS TITANUS /Rev.a Design ® 5.2.3 Sensitivity and pipeline project planning 5.2.3.1 Pipeline project planning with pipe accessories The following project planning tables for pipeline project planning can be found in the appendix for each previously selected pipe accessory. ▪ Project planning without filter ▪...
Page 71 TOP·SENS TITANUS /Rev.a Design ® Procedure In the following example, a project plan is supposed to fulfil class B require- ments without air filters, with 8 apertures and with the additional use of a condensation separator. The red arrows show the possible project plans with varying pipe shapes and fan voltages.
Page 72 TOP·SENS TITANUS /Rev.a Design ® 06/13...
Page 73 TOP·SENS TITANUS /Rev.a Design ® Results: The following modules may optionally be used with the corresponding set- tings for class B or A: ▪ Module 0,015 % LT/m – with a sensitivity of min. 0.12 % LT/m ▪ Module 0.1 % LT/m – with a sensitivity of min. 0.2 % LT/m ▪...
Page 74: Aperture Diameter
TOP·SENS TITANUS /Rev.a Design ® 5.2.4 Aperture diameter The aperture diameters of the aspiration apertures can be found in the cor- responding table for the respective pipe configuration: I-pipe Figure 34: I-pipe system Aspiration apertures Number of apertures Aspiration aperture ∅ in mm (1) (1) Press cut diameter in aspiration-reducing film sheet 06/13...
Page 75 TOP·SENS TITANUS /Rev.a Design ® U-pipe Figure 35: U-pipe system Aspiration apertures Number of apertures Aspiration aperture ∅ in mm (1) (1) Press cut diameter in aspiration-reducing film sheet 06/13...
Page 76 TOP·SENS TITANUS /Rev.a Design ® M-pipe Figure 36: M-pipe system Aspiration apertures Number of apertures Aspiration aperture ∅ in mm (1) (1) Press cut diameter in aspiration-reducing film sheet 06/13...
Page 77 TOP·SENS TITANUS /Rev.a Design ® Double U-pipe Figure 37: Double U-pipe system Aspiration apertures Number of apertures Aspiration aperture ∅ in mm (1) (1) Press cut diameter in aspiration-reducing film sheet 06/13...
Page 78 TOP·SENS TITANUS /Rev.a Design ® Quadruple U-pipe Figure 38: Quadruple U-pipe system Aspiration apertures Number of apertures Aspiration aperture ∅ in mm (1) 2,5 * 3,0 * 3,0 * Acceleration aperture (1) Press cut diameter in aspiration-reducing film sheet * The distance of the acceleration aperture to the last sampling aperture is entirely elective. 06/13...
Page 79: Special Project Planning
TOP·SENS TITANUS /Rev.a Design ® Special project planning 5.3.1 Project planning for individual aperture monitoring The following system parameters apply to the detection of an individual or a particular number of blocked aspiration apertures, depending on pipe con- figuration. The specifications according to Chapter 5.2 apply to project planning. The following limit values and aperture diameters should also be taken into ac- count.
Page 80 TOP·SENS TITANUS /Rev.a Design ® Aspiration apertures Number of aper- tures Aspiration aper- tures∅ in mm*) *) Press cut diameter in aspiration-reducing film sheet I-pipe system triggering thresholds Triggering threshold Number of apertures 1 blocked aperture — — — — 2 blocked apertures —...
Page 81 TOP·SENS TITANUS /Rev.a Design ® 5.3.1.2 U-pipe system 1 pipe system and 2 pipe systems Pipe systems Figure 40: U-shape pipe system for area protection Limit values ® Min. distance from TITANUS to T-piece ® Max. distance from TITANUS to T-piece 20 m Max.
Page 82 TOP·SENS TITANUS /Rev.a Design ® Aspiration apertures Number of aper- tures Aspiration aper- tures∅ in mm*) *) Press cut diameter in aspiration-reducing film sheet U-pipe system triggering thresholds Triggering threshold Number of apertures 1 blocked aperture — — — — 2 blocked apertures —...
Page 83 TOP·SENS TITANUS /Rev.a Design ® 5.3.1.3 M-pipe system 1 pipe system and 2 pipe systems Pipe system3 Figure 41: M-shape pipe system for area protection Limit values ® Min. distance from TITANUS – T-piece ® Max. distance from TITANUS – T-piece 20 m Max.
Page 84 TOP·SENS TITANUS /Rev.a Design ® Aspiration apertures Number of apertures Aspiration apertures∅ in mm*) *) Press cut diameter in aspiration-reducing film sheet M-pipe system triggering thresholds Triggering threshold Number of apertures 1 blocked aperture — — 2 blocked apertures — —...
Page 85 TOP·SENS TITANUS /Rev.a Design ® 5.3.1.4 Double U-pipe system 1 pipe system and 2 pipe systems Rohrsysteme Figure 42: Double U pipe system for area protection Limit values ® Min. distance from TITANUS – to last T-piece ® Max. distance from TITANUS –...
Page 86 TOP·SENS TITANUS /Rev.a Design ® Aspiration apertures Number of apertures Aspiration apertures ∅ in mm*) *) Press cut diameter in aspiration-reducing film sheet Double-U-pipe system triggering thresholds Triggering threshold Number of apertures 1 blocked aperture — — 2 blocked apertures —...
Page 87 TOP·SENS TITANUS /Rev.a Design ® 5.3.2 Special project planning Simplified project planning is used for equipment protection and in rooms with small dimensions. The advantage in this project planning is the uniform diameters of the aspiration apertures. The specifications according to Chapter apply to project planning. The fol- lowing limit values and aperture diameters should also be taken into ac- count.
Page 88 TOP·SENS TITANUS /Rev.a Design ® Aspiration apertures Number of aper- tures Aspiration aper- tures ∅ in mm*) Number of aper- tures Aspiration aper- tures ∅ in mm*) *) Press cut diameter in aspiration-reducing film sheet 5.3.2.2 U-pipe system 1 pipe system and 2 pipe systems pipe systems Figure 44: U-pipe system, e.g.
Page 89 TOP·SENS TITANUS /Rev.a Design ® Max. number of aspiration apertures (n) per pipe system 18 no. Minimum distance between aspiration apertures (d) 0.1 m Maximum gap between aspiration apertures (d) Aspiration apertures Number of aper- tures Aspiration aper- tures ∅ in mm*) *) Press cut diameter in aspiration-reducing film sheet 5.3.2.3 M-pipe system...
Page 90 TOP·SENS TITANUS /Rev.a Design ® Limit values ® Min. distance from TITANUS to last T-piece ® Max. distance from TITANUS to last T-piece 20 m Max. branch length 20 m Max. overall pipe length Ø 25 mm 80 m Max. number of aspiration apertures (n) per pipe system 18 no.
Page 91 TOP·SENS TITANUS /Rev.a Design ® Limit values ® Min. distance from TITANUS to last T-piece ® Max. distance from TITANUS to last T-piece 20 m Max. branch length 20 m Max. overall pipe length Ø 25 mm 100 m Max. number of aspiration apertures (n) per pipe system 20 no.
Page 92 TOP·SENS TITANUS /Rev.a Design ® 5.3.3 Project planning with branch pipes Project planning with branch pipe are suitable for sampling points which are located distantly from the main run of the pipe system..branch I krit. ® ..® I krit.
Page 93 TOP·SENS TITANUS /Rev.a Design ® figure must be copied to every single sampling branch of other pipe forms (U, M, double-U pipe system). . Referring to the project planning with burs please notice that the “critical length” (l ) of a project planning does not exceed the maximum total length crit.
Page 94 TOP·SENS TITANUS /Rev.a Design ® If the maximum distance is exceeded a correction by an additional aspira- tion aperture on a branch pipe can be done. In this connection please no- tice that two aspiration apertures in total can be projected on each branch pipe.
Page 95 TOP·SENS TITANUS /Rev.a Design ® 5.3.4 Project planning with long intake lines > Ø 25 mm Project planning for long pipe intake lines may only be carried out under use of pipes with a diameter of 32 mm or 40 mm. NOTICE Observe national regulations during project planning! The pipe intake line here refers to the pipe system between the air sampling...
Page 96 TOP·SENS TITANUS /Rev.a Design ® Figure 51: Example of special project planning for high-bay storage shelves 06/13...
Page 97 TOP·SENS TITANUS /Rev.a Design ® 5.3.5 Project planning with acceleration apertures It may be necessary to increase the system's transport time in order to meet individual requirements. For this purpose, acceleration apertures can be planned at the end of the pipe branch, which will increase the transport rate. For the design of pipe systems with acceleration apertures, please refer to the following table for aspiration holes and particular pipe configuration.
Page 98 TOP·SENS TITANUS /Rev.a Design ® I-Pipe Figure 52: I - Pipe with acceleration apertures Number of apertures Sampling aperture type Ax-x.x a = Acceleration apertures = 7.0 mm Number of apertures Sampling aperture type Ax-x.x a = Acceleration apertures = 7.0 mm 06/13...
Page 99 TOP·SENS TITANUS /Rev.a Design ® U-Pipe Figure 53: U- Pipe with acceleration apertures Number of apertures Sampling aperture type Ax-x.x a = Acceleration apertures = 7.0 mm Number of apertures Sampling aperture type Ax-x.x 06/13...
Page 100 TOP·SENS TITANUS /Rev.a Design ® a = Acceleration apertures = 7.0 mm M-Pipe Figure 54: M - Pipe with acceleration apertures Number of apertures Sampling aperture type Ax-x.x a = Acceleration apertures = 7.0 mm Number of apertures Sampling aperture type Ax-x.x 06/13...
Page 101 TOP·SENS TITANUS /Rev.a Design ® a = Acceleration apertures = 7.0 mm Double-U-Pipe Figure 55: Double-U- Pipe with acceleration apertures Number of apertures Sampling aperture type Ax-x.x a = Acceleration apertures = 7.0 mm 06/13...
Page 102 TOP·SENS TITANUS /Rev.a Design ® Number of apertures Sampling aperture type Ax-x.x a = Acceleration apertures = 7.0 mm 06/13...
Page 103 TOP·SENS TITANUS /Rev.a Design ® 5.3.6 Project design for forced air flow Monitoring air Air conditioning plants are divided into low-speed and high-speed plants conditioning ducts (see table below). The information given in this chapter applies only to low- speed plants. There is insufficient information from experience with high- speed plants.
Page 104 TOP·SENS TITANUS /Rev.a Design ® Figure 57: Duct direction change without baffle plates Figure 58: Sound dampers in a duct When a pipe system is built into air conditioning ducts, the following must be observed: ▪ As the TITANUS and the pipe system are in different pressure areas, ®...
Page 105 TOP·SENS TITANUS /Rev.a Design ® Figure 59: Air recirculation Air recirculation The air recirculation must take place at a distance of at least 2 m from the sampling. The open end of the air recirculation should be bevelled at a 45° angle.
Page 106 TOP·SENS TITANUS /Rev.a Design ® If a distance of 2 m cannot be maintained, the pipes will have to be arranged in an offset manner. This make makes it possible to achieve a drop of pres- sure between the intake airs and exhaust air, since the pipes are located in different flow rate areas.
Page 107 TOP·SENS TITANUS /Rev.a Design ® 5.3.7 Project design with air sampling hose The application of an air sampling hose can be useful if several direction changes on a short distance of a pipe system is required, e. g. for avoiding any obstacles.
Page 108 TOP·SENS TITANUS /Rev.a Design ® ning scale, the allowed total length of pipe can be 120 m for the complete pipe project planning. The result for the maximum length of the complete air sampling hose of type SCH-P25, which can be integrated within the pipe project planning, after formula adjustment is: Length of the air sampling hose = (Total pipe length - Air sampling pipe length) / Factor b...
Page 109 TOP·SENS TITANUS /Rev.a Design ® 5.3.8 Project planning with air return In some cases, in which differences of air pressure between the area of air sampling device and the area of air sampling point exist, a channel of air pressure of the aspirated test air in the pressure area of air sampling points can be necessary.
Page 110 TOP·SENS TITANUS /Rev.a Design ® Example: Airs return (∅ 25 mm) from 22 m to be connected to a TITANUS ® with a fan voltage of 6.9 V. The allowed total length of pipe is 120 m. The re- sult for the maximum air sampling pipe is: Air sampling pipe length = 120 m –...
Page 111 TOP·SENS TITANUS /Rev.a Design ® Mains supply The alarm-ready status in the fire protection system and the aperture of an alarm are taken into account when rating the external mains supply. In the system's alarm-ready status, the mains supply must supply standby current to the air sampling smoke detection systems and ensure that the emergency power batteries are charging in accordance with DIN VDE 0833 Part 1 (80% load in 24 hours).
Page 112 TOP·SENS TITANUS /Rev.a Design ® NOTICE The higher figure of the total current calculated (I ) is used to design the total power supply! The power consumption of the TITANUS can be found in Chapter, "Techni- ® cal Data". Line calculation The maximum line length results from the permitted line drop on the feed.
Page 113 TOP·SENS TITANUS /Rev.a Installation ® Installation General The regulations, guidelines and instructions given in chapter "Design" are valid. When installing the TITANUS air sampling system, the following must be ® taken into consideration: 1. there should be no changes made to the equipment. Where this is un- avoidable the operator, manufacturer and/or supplier must be in-formed (written approval 2.
Page 114 TOP·SENS TITANUS /Rev.a Installation ® Opening the air sampling smoke detection system Figure 62: Opening the TITANUS TOP·SENS® WARNING The components on the base and circuit board must be protected from damage with an anti-static set. To open TITANUS follow the steps below: ®...
Page 115 TOP·SENS TITANUS /Rev.a Installation ® Settings 6.3.1 Detector module Figure 63: Standard settings on the TITANUS TOP·SENS detector module ® 6.3.1.1 Setting of response sensitivity The sensitivity of the detector module is set via switch S1 (1, 2) on the detec- TOP·SENS tor module (see figure “Detector module TITANUS .
Page 116 TOP·SENS TITANUS /Rev.a Installation ® 6.3.1.2 Delay period of alarm activation The delay period for the alarm thresholds can be set via the switch S1 (3, 4). As a standard the delay period for the alarm is set to 10 sec. If the smoke level increases during operation so that the alarm threshold is reached the delay period starts.
Page 117 TOP·SENS TITANUS /Rev.a Installation ® 6.3.1.4 Delay period for air flow fault Set the delay period for the transmission of a fault signal via switch S1 (7, 8) on the detector module (see figure “Detector module”) of TITANUS ® setting of delay period Switch S1 Switch S1 Contact 7...
Page 118 TOP·SENS TITANUS /Rev.a Installation ® 6.3.1.7 Setting of fan voltage Figure 64: Switching of fan voltage on the base board The standard setting of the ventilator voltage is 6.9 V. In critical areas the ventilator voltage can be switched from 6.9 V to 9 V by removing the jumper BR3 –...
Page 119 TOP·SENS TITANUS /Rev.a Installation ® 6.3.1.8 Connecting the fan The electrical connection of the ventilator is made via terminal block X7 TOP·SENS (FAN) on the main board (see fig. main board) of TITANUS ® ▪ Connect the red connecting lead of the fan with terminal block X7 / clip 1 ▪...
Page 120 TOP·SENS TITANUS /Rev.a Installation ® The default setting for the fan voltage is 6.9 V. The fan voltage can be ad- justed according to project planning by plugging or removing the BR 1 and/or BR 2 bridges. The symbols used mean: X = pin pair bridge O = pin pair open The standard settings have a grey background.
Page 121 TOP·SENS TITANUS /Rev.a Installation ® ▪ Connect the fan’s yellow connection line to terminal board X1 / terminal 2 of the fan control circuit board ▪ Connect the fan’s purple connection line to terminal board X1 / terminal 3 of the fan control circuit board NOTICE TOP·SENS When TITANUS...
Page 122 TOP·SENS TITANUS /Rev.a Installation ® Installation of the reset board TOP·SENS The reset board can be installed into TITANUS as an option. If ® TOP·SENS several TITANUS are connected to one detection line the reset ® TOP·SENS board is only installed to the last TITANUS on the detection ®...
Page 123 TOP·SENS TITANUS /Rev.a Installation ® with = end-of-line resistor on the reset board in Ω = line voltage in V = quiescent current of the line in [A] Figure 66: Installation of reset board in TITANUS TOP·SENS® TOP·SENS Installation in TITANUS In order to install the reset board in TITANUS the following ®...
Page 124 TOP·SENS TITANUS /Rev.a Installation ® 8. Tighten the lid using the snap-in closures. NOTICE Due to its height, the reset board can only be installed in the position. 06/13...
Page 125 TOP·SENS TITANUS /Rev.a Installation ® Mounting Location 6.5.1 Installation of air sampling smoke detection system When choosing the mounting location, make sure that the displays are clearly visible. Screw the air sampling smoke detection system either directly to the wall with its bottom casing or mount it with a special support (see chapter "Device Support").
Page 126 TOP·SENS TITANUS /Rev.a Installation ® Aspiration downward If TITANUS is mounted with the air sampling pipe connectors pointing ® downwards, ensure that no impurities or dripping water enter the upward- pointing air outlet. For this purpose use a short downward curving pipe. Installation Material ®...
Page 127 TOP·SENS TITANUS /Rev.a Installation ® Figure 69: Borehole spaces of the support type MT-1 06/13...
Page 128 TOP·SENS TITANUS /Rev.a Installation ® 6.5.2 Connection of air sampling pipe Figure 70: Connection of air sampling pipe to the TITANUS® Connection of air sampling 1. To connect the air sampling pipe to TITANUS attach the pipe to the cor- ®...
Page 129 TOP·SENS TITANUS /Rev.a Installation ® Electrical connection To prepare the electrical connections follow the steps below: 1. Break through the required cable entries, e.g. with a screwdriver. 2. Attach the plastic connection pieces M 20 or M 25 to the cable entries. 3.
Page 130 TOP·SENS TITANUS /Rev.a Installation ® Figure 71: General outlay of the terminal blocks of the circuit board 06/13...
Page 131 TOP·SENS TITANUS /Rev.a Installation ® 6.6.1 Connection to FAS, with reset button The alarm and fault contacts on the circuit board can be used to e.g. connect to a FAS activate signalling means or guidance systems etc. A remote dis- play unit can also be connected to the device.
Page 132 TOP·SENS TITANUS /Rev.a Installation ® Connection to FAS, with reset button Internal connection Internal connection circuit board circuit board Display Data Remote display unit 24V für Display +24V R 1I +24V +24V Alt.Sens. +Alt.Sens - Alt.Sens R 2I Reset contact +24V Reset +Reset...
Page 133 TOP·SENS TITANUS /Rev.a Installation ® 6.6.2 Connection to FAS with reset board Figure 73: Example of TITANUS TOP·SENS connection to FAS and reset board ® 06/13...
Page 134 TOP·SENS TITANUS /Rev.a Installation ® TITANUS for external shutdown ® The installation of a shutdown module permits TITANUS to switch off exter- ® nal devices such as calculators, switch cabinets, ventilators or ventilation cabinets via two-detector dependency. 6.7.1 Installation of the shutdown modules Figure 74: Installation of shutdown module in TITANUS TOP·SENS®...
Page 135 TOP·SENS TITANUS /Rev.a Installation ® 4. Carry out the wiring according to the following connection diagram. Then, with the flat cable, connect the shutdown module X2 (main board) to the X6 (shutdown) of the base board. 5. Re-connect the cable of the display board with the quick coupler X5 (DISPLAY) on the base board.
Page 136 TOP·SENS TITANUS /Rev.a Installation ® 6.7.2 Connecting the shutdown module Figure 75: Connecting the shutdown module 06/13...
Page 137 TOP·SENS TITANUS /Rev.a Installation ® 6.7.3 Activating the shutdown The monitored switch off can be activated automatically or an external in-put, which is operated from switch S1 of the shutdown module. Activating shutdown Switch S1 Automatic External activating (standard) 06/13...
Page 138 TOP·SENS TITANUS /Rev.a Installation ® Networking TITANUS ® WARNING Do not touch the components on the main board without an anti-static set (with the exception of the DIL switch and button)! WARNING Only carry out assembly and connection work when the device is discon- nected from the power supply.
Page 139 TOP·SENS TITANUS /Rev.a Installation ® 2. Open the required, pre-stamped cable feeds (max. 8 x M20 and 6 x M25) in the housing. If necessary, use a screwdriver to help. 3. Attach M20 or M25 cable guides to the opened cable feeds. Then press the cable guides into the corresponding opening.
Page 140 TOP·SENS TITANUS /Rev.a Installation ® Figure 77: Connecting the TITANUS ® 06/13...
Page 141 TOP·SENS TITANUS /Rev.a Installation ® Installation of second detector module Figure 78: Installation of second detector module 1. Carry out the following steps only if the device is switched off. 2. Using a crosshead screwdriver, carefully unlock the snap-in closures of the housing by simultaneously pressing in both clips located at one side of the housing lid.
Page 142 TOP·SENS TITANUS /Rev.a Installation ® NOTICE Ensure that the position of the marker is correct before plugging the flat cable into the main board. 8. Connect the display board with the base board. Connection: X5 DIS- PLAY 9. Before initialisation, operating power must be restored. Press the Flow- Init button at the detector module in order to initialise the pipe system.
Page 143 TOP·SENS TITANUS /Rev.a Installation ® 6.10 TITANUS with remote display units ® 6.10.1 Connecting the remote display unit Figure 80: Connecting the remote display unit to TITANUS TOP·SENS® In order to connect the remote display unit, follow these steps: 1. Using a crosshead screwdriver, carefully unlock the snap-in closures of the housing by simultaneously pressing in both clips located at one side of the housing lid.
Page 144 TOP·SENS TITANUS /Rev.a Installation ® 6.10.2 Remote display unit housing 6.10.2.1 Attaching front panel Figure 81: Attaching the front panel to remote display unit The lid of the remote display unit can be rotated by 180º, the cable entries can be on top or bottom (see figure "Attaching the front panel to remote dis- play unit").
Page 145 TOP·SENS TITANUS /Rev.a Installation ® Figure 82: Bore hole spacing of remote display unit within the housing 6.10.3 Remote display unit for 19’’ inserts Figure 83: Remote display unit and blind board for 19“ inserts 1. To prepare the remote display unit and blind board for installation, clip the snap-in closures to the right-angle openings of the front board.
Page 146 TOP·SENS TITANUS /Rev.a Installation ® 3. Place the snap-in closures into the socket and secure them with a quar- ter turn. 6.10.4 Electrical Connection Connect the remote display units – either housing or 19” insert version - via the terminal blocks X11 and X12 on the circuit board of TITANUS .
Page 147 TOP·SENS TITANUS /Rev.a Installation ® 6.11 Data-Log The device can be tested with the diagnostic software DIAG 3. Besides the current air flow sensor data, different status values can be read out, which help the service technician to easily recognise modified operating conditions. Air flow and smoke level values can be read out on site with a laptop.
Page 149 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Installation of the pipe system General assembly The pipes, hoses and fittings used for the pipe system must always meet re- quirements for Class 1131 in accordance with EN 61386-1, 2004. Class 1131 puts the following requirements on the pipe system used: Characteristics Severity code...
Page 150 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® WARNING Take note of the temperature range specified in the “Technical data” chap- ter under “Pipe system” when configuring the pipe system. 7.1.1 Mounting pipe system The pipe system must be designed according to the requirements of the pro- ject and the pipe design guidelines (see chapter Design "Pipe Design").
Page 151 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 4. The pipes must be installed in such a way that they do not sag or move. They are fixed with pipe clips without rubber core. The space between the pipes clips should be no more than 80 cm. Reduce the space be- tween clips to no more than 30 cm if there are high temperature varia- tions.
Page 152 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® WARNING Adhesives and cleaning products contain solvents and are flammable. It is essential to observe the supplier’s safety information before processing. Glue the air sampling hose as follows: Type SCH-PG16 Stick the air sampling hose by ABS glue into the hose bolting type SCH-PG- 16-VO.
Page 153 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Linear expansion of the pipe system Linear expansions (lengthening or shortening) of the pipe system are caused by variations in temperature. An increase in temperature results in lengthen- ing of the pipe, a decrease in temperature shortens the pipe. It is very impor- tant to take this into consideration if the installation temperature differs con- siderably in comparison to the operating temperature.
Page 154 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® There are two fixing points for the plastic pipe clip CLIC-PA when installing the pipes: Position 1 (first locking into place) Fixes the pipe so that a linear expansion is possible (used in deep freeze ar- eas, if necessary).
Page 155 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Patented aspiration apertures Figure 87: Example of an aspiration aperture with aspiration-reducing film sheet Aspiration aperture Design aspiration apertures (bore holes) and their positioning according to project requirements and pipe design guidelines. Air sampling holes 1.
Page 156 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Figure 88: Attaching the aspiration-reducing film sheet 06/13...
Page 157 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Ceiling lead through 7.4.1 Ceilings feed-through for false ceiling Figure 89: Installation of ceilings feed-through To install the ceiling feed-through use the following steps: 1. Before gluing remove dirt and grease with the recommended cleaner. 2.
Page 158 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 6. Stick the correct aspiration-reducing film sheet (according to pipe design guidelines) to the ceiling feed-through. The aspiration-reducing film sheets are available in two colours. Depend- ing on the colour of the ceiling, either type AFW-x (pure white, RAL 9010) or type AF-x (papyrus white, RAL9018) are used.
Page 159 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® cap of the air sampling pipe. If necessary, please heat the hose by hot air gun. NOTICE The whole of aspiration reducing film sheet must be located over the open- ing of pipe cap directly. The diameter of opening in the aspiration reducing film sheet must not be changed.
Page 160 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Monitoring in forced air flow systems (ventilation or climatic applications) For the monitoring of ventilation and air conditioning ducts special pipe con- figurations have to be considered. 7.5.1 Detection at air inlets/outlets NOTICE If aspiration takes place in a forced air flow system (ventilator, climatic sys- tems), the air sampling points must be positioned in the air flow.
Page 161 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Figure 92: Positioning of air return, example of a climatic duct (bypass) For the pipe design of air sampling smoke detection in these areas see chapter Design “Pipe Design for Forced Air Flow“. 06/13...
Page 162 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Filter 7.6.1 Installation of air filter, type LF-AD-x Figure 93: Spacing for bore holes on base of air filter housing Air filter LF-AD-x 1. To connect to the air sampling pipe with the air filter, insert the air sam- pling pipe in the provided pipe connectors of the filter.
Page 163 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 7.6.2 Mounting of the special filter type SF-400/650 Figure 94: Mounting of the special filter into the pipe system Special filter SF-x 1. To install or un-install the special filter use the two PVC reducer screw joints at both filter ends.
Page 164 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Figure 95: TITANUS with special filter and LF-AD ® To mount the air filter LF-AD, perform the steps of the assembly instructions (see chapter Installation of the pipe system „ Installation of air filter, type LF- AD-x“).
Page 165 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Air return Figure 96: Mounting of the air return 1. Remove the pre-punched pipe lead-through in the protection grid of the air outlet (e.g. with a small side cutter). 2. Pass the air return through the opened feed-through in the protection grid and fix it with the existing pipe collar in the air outlet of device.
Page 166 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Noise suppressor Figure 97: Mounting of noise suppressor 1. Remove the pre-punched pipe lead-through in the protection grid of the air outlet (e.g. with a small side cutter). 2. Pass the pipe (Ø 25 mm) through the opened feed-through in the protec- tion grid and fixes it with the existing pipe collar in the air outlet of TITA- .
Page 167 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Installation material Noise suppressor Cylinder or flat-head screws – thread diameter: max. 4 mm – head diameter: 5 to 7 mm 06/13...
Page 168 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 3-Way ball valve Figure 98: Installation of 3-way ball valve The ball valve is used for blowing through with compressed air (preferably) or pressed air. Switching occurs between detection (position 0º) and blow- through (position 180º).
Page 169 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Connections During installation, ensure that the correct connections are made (see dia- gram): ▪ Connect the air sampling pipe system to C. ▪ Connect device to A or B and the compressed/pressed air to the remain- ing connection.
Page 170 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 7.10 Steam trap 7.10.1 Steam trap type KA-DN-25 Figure 99: Installation of steam trap type KA-DN-25 to pipe system Install the steam trap at the lowest point of the pipe system behind the air fil- ter and TITANUS - device and fasten it with PG screw joints.
Page 171 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 7.10.2 Steam trap type KA-1 Figure 100: Installation of steam trap type KA-1 to pipe system Install the steam trap at the lowest port of the pipe system behind the air fil- ter and TITANUS –...
Page 172 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 7.11 Detonation prevention device Plastic pipe for air return Angele 45° Aspiration pipe steel Aspiration pipe steel Angele 45° Plastic pipe for air return Figure 101: Installation of detonation prevention device with grounding 06/13...
Page 173 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® Detonation prevention devices are installed at a minimum distance of 1m from the air sampling system into the pipe system and air return pipes. The device is attached to these with a reducing screw-joint at the side of the pipe, and is connected by a steel pipe to TITANUS (see figure Installation of ®...
Page 174 TOP·SENS TITANUS /Rev.a Installation of the pipe system ® 7.12 Test adapter Figure 102: Installation of test adapter to pipe system The test adapter is stuck into the pipe system immediately next to the air sampling smoke detection system. The test adapter must always be closed during normal operation and is only opened for maintenance and service purposes, to introduce test gas or smoke.
Page 175 TOP·SENS TITANUS /Rev.a Commissioning ® Commissioning NOTICE During commissioning, the inspection protocol must be filled out (see ap- pendix). This will be needed for later evaluation of data such as air flow value, type of adjustment (see chapter "Adjustment Air Flow Sensor"), commissioning temperature, air pressure and height above sea level.
Page 176 TOP·SENS TITANUS /Rev.a Commissioning ® Adjustment Air Flow Sensor NOTICE To correctly adjust TITANUS for the connected pipe system, the device ® must have been in operation for at least 30 minutes. Adjustment Types ▪ Adjustment can be made independent of the current air pressure (see chapter ”Adjustment Independent of Air Pressure”).
Page 177 TOP·SENS TITANUS /Rev.a Commissioning ® 8.1.1 Adjustment independent of the air pressure Figure 104: Adjustment independent of the air pressure of the air flow sensor 1. Make sure the device has been in operation for at least 30 minutes. 2. Check the voltage on the measuring points MP2 (+) and MP3 (-). Note the polarity.
Page 178 TOP·SENS TITANUS /Rev.a Commissioning ® 8.1.2 Adjustment dependent on the air pressure Figure 105: Adjustment dependent on the air pressure of the air flow sensor of TITA- NUS TOP·SENS ® For the adjustment dependent on the air pressure of the air flow sensor a ba- rometer (Recommendation: digital precision pocket barometer GPB 1300, Greisinger electronic) and a multimeter are necessary.
Page 179 TOP·SENS TITANUS /Rev.a Commissioning ® 6. With a screwdriver set the trimming potentiometer R5 to the determined value of the adjustment chart. NOTICE The standard voltage of 1.2 V, set to the measuring point, corresponds to the average yearly air pressure for the relevant elevation (m above sea level).
Page 180 TOP·SENS TITANUS /Rev.a Commissioning ® Check detector module and alarm transmission Activate the detector module and check the transmission value to the FAS as follows: 1. Spray test aerosol either into the first air sampling point or the test adapter of the TITANUS pipe system.
Page 181 TOP·SENS TITANUS /Rev.a Commissioning ® Check air flow monitoring Pipe Fracture Verify the detection of a pipe fracture: 1. Loosen the connection between pipe and TITANUS or open the test ® adapter. 2. Check that the fault display of the air sampling smoke detection sys-tem is lit.
Page 182 TOP·SENS TITANUS /Rev.a Commissioning ® Check Fault Signal Transmission NOTICE The following steps can only be carried out after the air flow adjustment was made according to chapter ”Air Flow Sensor Adjustment”. 1. Check the fault signal transmission. Check air flow monitoring (according to the following section) and verify that the fault signal is still lit on TITANUS and, if applicable, on the central fire ®...
Page 183 TOP·SENS TITANUS /Rev.a Commissioning ® TOP·SENS Operational check of TITANUS ® If it is not possible to adjust TITANUS check the operational capability with ® the test pipe and a digital manometer or use the diagnostic software. 8.5.1 Preparations for the operational check Figure 106: Operational check of TITANUS TOP·SENS ®...
Page 184 TOP·SENS TITANUS /Rev.a Commissioning ® 8.5.2 Carrying out operational check The operational check can be carried out with or without a digital manome- ter. The complete check is described below. If, during the operational check of TITANUS , the values vary from those described, the device or its air flow ®...
Page 185 TOP·SENS TITANUS /Rev.a Commissioning ® Connection check Check that ... 1. the pipe system is firmly connected to the pipe connection of TITANUS ® 2. all pipe fittings are glued and the pipe system is air tight. For this pur- pose, first seal all air sampling points (e.g.
Page 186 TOP·SENS TITANUS /Rev.a Commissioning ® NOTICE After commissioning is completed, the setting values must be recorded and saved. A print-out of the setting values must be filed in the project folder for future reference. 06/13...
Page 187 TOP·SENS TITANUS /Rev.a Maintenance ® Maintenance Visual check Check that ... ▪ the pipe system is easily accessible, undamaged and firmly installed. ▪ the air sampling points on the pipe system are not blocked. ▪ air sampling pipe and connection cable are tight. ▪...
Page 188 TOP·SENS TITANUS /Rev.a Maintenance ® Flash codes of LED1 and LED 2 on the main board Number Meaning 1 x flashing Fault: internal voltage monitoring 1 2 x flashing Fault: internal voltage monitoring 2 3 x flashing Fault: monitoring of ventilator voltage 4 x flashing Fault: monitoring of air pressure adjustment voltage 5 x flashing...
Page 189 If the shutdown board is defective, there should now be now fault. If a fault cannot be eliminated after following the above steps, contact Wagner Group GmbH and give a description of the fault together with the flash code readings..
Page 190 If the shutdown board is defective, there should now be no fault. If a fault cannot be eliminated after following the above steps, contact Wagner Group GmbH and give a description of the fault together with the flash code readings.
Page 191 If the main board was the cause of the fault, this should now be corrected. If a fault cannot be eliminated after following the above steps, contact Wagner Group GmbH and give a description of the fault together with the flash code readings.
Page 192 When using two detector modules, the process must be repeated for the second module. If a fault cannot be eliminated after following the above steps, contact Wagner Group GmbH and give a description of the fault together with the flash code readings. 06/13...
Page 193 If the main board was the cause of the fault, this should now be corrected. If a fault cannot be eliminated after following the above steps, contact Wagner Group GmbH and give a description of the fault together with the flash code readings.
Page 194 TOP·SENS TITANUS /Rev.a Maintenance ® 9.2.7 8x Flashing (Device-Initialising) This is not a fault. After connecting the operating power, the device is initial- ised. During that process the diagnostics LED flashes eight times. When us- ing two detector modules both LED’s flash. Smoke detection is not possible during this time.
Page 195 TOP·SENS TITANUS /Rev.a Maintenance ® Check detector module and alarm transmission Proceed according to chapter Commissioning "Detector Module Alarm Re- lay". Also check the detector module in a visual check for external soiling or damage and exchange it if required. NOTICE A hardware defect of the sensor module is indicated by a permanently lit detector module LED.
Page 196 TOP·SENS TITANUS /Rev.a Maintenance ® Exchange of detector module Figure 109: Exchange of detector module 1. Carry out the following steps only when the device is switched off. Using a screwdriver, carefully unlock the snap-in closures of the housing by simultaneously pressing in both clips located at one side of the hous- ing lid.
Page 197 TOP·SENS TITANUS /Rev.a Maintenance ® NOTICE In order to adjust TITANUS correctly to the pipe system, the device must ® be in operation for at least 30 minutes. 06/13...
Page 198 TOP·SENS TITANUS /Rev.a Maintenance ® Changing the air filter LF-AD-x Figure 110: Change the filter inserts To clean or change the filter inserts, carry out the following steps: 1. Loosen the four screws and remove the housing lid. 2. Remove the filter inserts and checks how soiled they are. The inserts can be cleaned if there is a small amount of soiling and must be replaced if soiling is heavy.
Page 199 TOP·SENS TITANUS /Rev.a Maintenance ® Changing special air filter SF- 400/650 Figure 111: Exchange of filter element To change the filter insert follow these steps: 1. Loosen the two PVC reducing couplings on the special filter 1a and re- move it 1b. 2.
Page 200 TOP·SENS TITANUS /Rev.a Maintenance ® Check the air flow sensor adjustment Check the air flow adjustment using the diagnostic software. Functioning Principle During initialisation of the connected pipe system, the device firstly stores the measured current value of the air flow as a rated value, using the inte- grated air flow sensor technology.
Page 201 TOP·SENS TITANUS /Rev.a Maintenance ® Independent of air pressure If the sensor adjustment was made independent of the air pressure, varia- tions can lead to unwanted air flow faults. This type of adjustment must only be made if it can be ensured that there are not going to be any air pressure fluctuations in the immediate surroundings.
Page 202 TOP·SENS TITANUS /Rev.a Maintenance ® 3. Carry out a new adjustment for the connected pipe system. NOTICE It is essential to enter in the inspection protocol the adjustment type (de- pendent or independent on air pressure), air pressure values, height above sea level and set voltage on MP2/MP3.
Page 203 TOP·SENS TITANUS /Rev.a Maintenance ® Check air flow monitoring A pipe fracture or blockage is indicated for each sensor module on the elec- trics board via a flash code LED. Proceed according to chapter Commissioning "Air Flow Monitoring". 9.10 Check fault signal transmission A fault will be indicated on TITANUS and the central control panel.
Page 205 Appendix Air Pressure Adjustment Tables Projection Tables System Product List Inspection Protocol Glossary Conformity certification pursuant to EU...
Page 207 Air Pressure Correction Table for Adjustment of TITANUS TOP · SENS® and TITANUS TOP · SENS® 2 Equipment Protection Height [m above sea level] Air Pressure [hPa] at a Height of 973 978 983 988 993 998 1003 1008 1013 1018 1023 1028 1033 1038 1043 967 972 977 982 987 992 997 1002 1007 1012 1017 1022 1027 1032 1037 961 966 971 976 981 986 991 996 1001 1006 1011 1016 1021 1026 1031...
Page 208 Air Pressure Correction Table for Adjustment of TITANUS TOP · SENS® and TITANUS TOP · SENS® 2 Room Protection (I-shaped pipe system) Height [m above sea level] Air Pressure [hPa] at a height of 973 978 983 988 993 998 1003 1013 1018 1023 1028 1033 1038 1043 967 972 977 982 987 992 997 1002 1007 1012 1017 1022 1027 1032 1037 961 966 971 976 981 986 991...
Page 209 Air Pressure Correction Table for Adjustment of TITANUS TOP · SENS® a nd TITANUS TOP · SENS® 2 Room Protection (U-shaped, double U-shaped and H-shaped pipe system) Height [m above sea level] Air Pressur [hPa] at a Heigt of 973 978 983 988 993 998 1003 1008 1013 1018 1023 1028 1033 1038 1043 967 972 977 982 987 992 997 1002 1007 1012 1017 1022 1027 1032 1037 961 966 971 976 981 986 991 996 1001 1006 1011 1016 1021 1026 1031...
Page 211 ® Classification TITANUS TOP·SENS Projection without filter M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 0,015 0,06 0,12 0,33 0,66 without pipe accessories Pipe shape ≥9 ≥9 ≥9 ≥9 Double U...
Page 212 ® Classification TITANUS TOP·SENS Projection with air filter LF-AD M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 0,015 0,06 0,12 0,33 0,66 without additional pipe accessories Pipe shape ≥9 ≥9 ≥9...
Page 213 ® Classification TITANUS TOP·SENS Projection with air filter LF-AD-1 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 0,015 0,06 0,12 0,33 0,66 without additional pipe accessories Pipe shape ≥9 ≥9 ≥9...
Page 214 ® Classification TITANUS TOP·SENS Projection with air filter LF-AD-2 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 0,015 0,06 0,12 0,33 0,66 without additional pipe accessories Pipe shape ≥9 ≥9 ≥9...
Page 215 ® Classification TITANUS TOP·SENS Projection with air filter SF-400 / SF-650 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 0,015 0,06 0,12 0,33 0,66 without additional pipe accessories Pipe shape ≥9...
Page 217 ® Classification TITANUS TOP·SENS with acceleration points and without filter M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 218 ® Classification TITANUS TOP·SENS with acceleration points and without filter M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 219 ® Classification TITANUS TOP·SENS with acceleration points with LF-AD M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 220 ® Classification TITANUS TOP·SENS with acceleration points with LF-AD M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 221 ® Classification TITANUS TOP·SENS with acceleration points and with LF-AD-1 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 222 ® Classification TITANUS TOP·SENS with acceleration points and with LF-AD-1 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 223 ® Classification TITANUS TOP·SENS with acceleration points and with LF-AD-2 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 224 ® Classification TITANUS TOP·SENS with acceleration points and with LF-AD-2 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 225 ® Classification TITANUS TOP·SENS with acceleration points and with SF-xx0 M = Module S = Sensitivity (% Lt/m) HA = Fire alarm VA = Action alarm Number of points 0,015 0,03 Tx-05 0,06 0,12 Tx-10 0,33 Tx-50 0,66 without pipe accessories Pipe shape ≥9 ≥9...
Page 227 <Z> type FS-TT-1 <2> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 228 < > type DM-TT-01-L-U <2> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 229 < > type DM-TT-50-L-F-U <2> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 230 <Z> type KT-HS-1 <2> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 231 RDW -TT-19" <2> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 232 DC 1131-31 <2> <AM> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 233 < > type US-VLT-1 <1> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 234 <Z> type HS-RD <0> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 235 DB-DIAG 3-TM <3> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 236 < > type BT-1 <0> <> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 237 < > type DM-TT-25-L-F/a <2> <AM> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 238 < > type DM-TT-80-L-F/a <2> <AM> <0>=Generic purch. item, <1>=Purch. item fixed vendor, <2>=Proprietary develop. (ANT/develop.), <3>=in-house prod. (ANT/develop./prod.), <4>=Compon. 140l Fl. <AM>=discontinued model, <Z> = approved, =compulsory purchase, purchase only via WAGNER head office, <L>=compulsory supplier, purchase via fixed supplier...
Page 239 Inspection Protocol for Air Sampling Smoke Detection System, type TITANUS TOP · SENS® /Rev.a device number serial number basic device serial number detector module Commissioning (/ –) visual check under-pressure [Pa] sensitivity [%/m] alarm delay fault transmission delay [min] activating threshold (lo/med/hi/v.hi) fault latched (yes/no)
Page 241 ® TITANUS TOP·SENS /Rev.a Glossary Glossary Technical Term Definition aerosol An aerosol is a floating particle in the microscopic or submicroscopic particle size range. They also: smoke aerosol consist of unburned parts of the fire load, intermediate products of the oxidation and finely divided carbon (soot).
Page 242 ® TITANUS TOP·SENS /Rev.a Glossary collective effect A phenomenon common only to air sampling smoke detection systems. The sensitivity of the individual detection points (smoke sampling points), in contrast to point-type detectors, does not remain constant. The sensitivity of the individual air sampling points depends on the →...
Page 243 ® TITANUS TOP·SENS /Rev.a Glossary fault signal Signal indicating a deviation from the desired value in the →smoke detection installation. fire load The fire load corresponds to the amount of heat of all combustible materials of a fire section, depending on its surface area. fire monitor Part of a →central fire panel which is the ideal physical parameters to identify fire in the protected...
Page 244 ® TITANUS TOP·SENS /Rev.a Glossary monitoring area Area which is monitored by an automatic smoke detector. monitoring window The normal air flow lies within an adjustment range between a defined upper and lower value. This range is the monitoring window. nominal gap width Maximum gap in the housing of the detonation prevention device without an ignition spark being...
Page 245 ® TITANUS TOP·SENS /Rev.a Glossary temperature compensation The air flow in the pipe system is not falsified by temperature variations. two-detector dependency A system to verify alarm states. The fire alarm is activated after two detectors of a →detector group have been introduced.
Page 246 ® TITANUS TOP·SENS /Rev.a Glossary TS_A_Glossar-en-e.DOC – Data: 04/09...
Page 249 TOP·SENS TITANUS /Rev.a ® 06/13...
Page 250 TOP·SENS TITANUS /Rev.a ®...

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WAGNER TITANIUS TOP-SENS Technical Manual

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