Taco PC705-2 Instruction Sheet

Taco PC705-2 Instruction Sheet

Variable speed injection mixing control

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SUPERSEDES: March 1, 2004
Plant ID#: 9300-1057
OUTDR
VIEW
°F
Start
10 30 50 70 90
Mixing
% Out
Demand
Item
PC705-2
C
US
158033
and/or Boiler Pump
(through back of control)
Supply Sensor
Outdoor Sensor
Included
Control Strategy
OUTDOOR RESET
In order to properly control a hot water heating system, the heat supplied to
the building must equal the heat lost by the building.
• The heat supplied to a building is proportional to the temperature of the
water and the surface area of the heating element. A small surface area
such as baseboard radiators requires a higher water temperature than a
larger surface area such as radiant floors.
• The heat lost from a building is dependent on the outdoor temperature. As
the outdoor temperature drops, the building heat loss increases.
Instruction Sheet
PC705-2 Variable Speed Injection Mixing Control
The PC705-2 is a microprocessor-based PID control designed to regulate the supply water tempera-
ture to a heating system by controlling a boiler and the speed of an injection pump. The PC705-2
controls the system supply water temperature based on the outdoor air temperature (outdoor reset). A
boiler sensor can be connected in order to prevent corrosion in the boiler due to flue gas condensa-
tion. If the PC705-2 is controlling the boiler supply water temperature, the control continuously adjusts
the boiler differential in order to optimize the firing cycles of the boiler, prevent large water temperature
swings, and increase the efficiency of the system. A wiring harness is provided to be easily connected
to the Taco Expandable (-EXP) Controls.
The PC705-2 also includes features such as an automatic reset ratio calculation, Warm Weather Shut
Down (WWSD), and a maximum supply water temperature setting.
Control Strategy . . . . . . . . pg. 1
Variable Speed Injection . . pg. 3
Sequence of Operation . . . pg. 4
Installation . . . . . . . . . . . . . pg. 5
Applications . . . . . . . . . . . . .pg. 6
Press & Hold:
Item, to view settings
, to test
Press & Release:
Item +
+
Output
System Pump
Do not apply power
1
2
3
Com Sup
Out
Input
Included
Input
Power:
24 V ±10% 50/60 Hz 3 VA
Var. Pmp: 120 V (ac) 2.4 A 1/6 hp
Boiler:
24 V (ac) 5 A 1/6 hp pilot 240 VA
Pump:
120 V (ac)
to adjust menu
OUTDR
VIEW
°F
Start
10 30 50 70 90
Mixing
Demand
% Out
Item
PC705-2
C
US
158033
Signal wiring
4
must be rated
Boil
Made in Canada
at least 300V
Input
Boiler Sensor
Included
Outdoor
Temperature
Drop
1 of 12
102-098
EFFECTIVE: March 2, 2016
Control Adjustments . . . . . . . . pg. 9
Display Operation . . . . . . . . . . pg. 10
Troubleshooting . . . . . . . . . . . pg. 11
Error Messages . . . . . . . . . . . . pg. 12
Settings . . . . . . . . . . . . . . . . .
Output
Variable Speed
Injection Pump
(through back of control)
To Taco
Zone
Control
Constant
Room Temperature
pg. 9
Heat
Loss
Increases

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Table of Contents
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Summary of Contents for Taco PC705-2

  • Page 1 The PC705-2 is a microprocessor-based PID control designed to regulate the supply water tempera- ture to a heating system by controlling a boiler and the speed of an injection pump. The PC705-2 controls the system supply water temperature based on the outdoor air temperature (outdoor reset). A boiler sensor can be connected in order to prevent corrosion in the boiler due to flue gas condensa- tion.
  • Page 2: Boiler Operation

    (99) supply water temperature as the outdoor temperature changes. Using this approach, the Design heat lost from the building is matched by the heat input to the building. The PC705-2 Conditions (88) Variable Speed Injection Mixing Control utilizes a reset ratio to set the relationship (77) between outdoor temperature and supply water temperature.
  • Page 3 Variable Speed Injection Pump The PC705-2 uses a pump to inject hot water from the boiler loop into the cool system return water. This pump is operated by the PC705-2 at different speeds in order to inject hot boiler water at different rates into the cool system return water. For residential and small commercial systems Taco wet rotor circulators are suitable for use as variable speed injection pumps.
  • Page 4: Sequence Of Operation

    SYSTEM PUMP OPERATION The PC705-2 has an internal system pump contact. This contact turns on when the PC705-2 has a mixing demand and is not in a WWSD. The system pump as well as the boiler pump may be controlled by this relay. By providing proper flow in the boiler loop, the boiler temperature can be accurately controlled based on the mixing load.
  • Page 5: Installation

    Boiler Protection When the boiler sensor is installed on the supply side of the boiler the PC705-2 can protect the boiler against flue gas condensation. When this sensor is installed, the PC705-2 ensures a boiler supply water temperature of at least the Boiler Minimum setting. If the water temperature is less than the Boiler Minimum setting, the PC705-2 turns on the MIN segment in the LCD and decreases the speed of the injection pump.
  • Page 6 Priority Zone Switch set to ON Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Expansion Switch Taco Zone Control SR 506-EXP 705-2 set to Master Outdoor Sensor POWER Mode Switch set to Zone 1 Zone 2...
  • Page 7 Reference Applications PC 705-2 7 of 12...
  • Page 8 The PC705-2 has an internal overload protection fuse which is rated at 2.5 A 240 V (ac). This fuse is not field replaceable. Contact your sales representative for details on the return and repair procedures if this fuse is blown.
  • Page 9: Control Adjustments

    System Pump The PC705-2 has an internal relay rated for 5 Amps to operate a system pump. Connect the black wire from the back of the control to the live (L) side of the 120 V (ac) power source. Connect one of the wires from the system pump to the red wire from the back of the control.
  • Page 10: View Menu

    Display Operation POWER UP VIEW MENU On power up, the Outdoor Mixing Target OUTDR DSGN VIEW ADJUST OUTDR VIEW VIEW control displays all BOIL TARGET Temperature Temperature TARGET ° F ° F ° F ° C segments for 2 The outdoor Press and release WWSD seconds, followed...
  • Page 11 An error message is displayed. • If a supply sensor fault occurs, and a boiler sensor is installed, the PC705-2 operates the variable speed at an output of 15% and displays an error message. If a supply sensor fault occurs, and a boiler sensor is not installed, the PC705-2 operates the variable speed at an output of 30% and displays an error message.
  • Page 12: Error Messages

    — Microprocessor PID control; This is not a safety (limit) control. Packaged weight — 1.5 lb. (670 g), Enclosure D, Taco green PVC plastic Dimensions — 4-3/4” H x 2-7/8” W x 1-7/8” D (120 x 74 x 48 mm) Approvals —...

Table of Contents