System for small buildings pre-packaged control panel and display (24 pages)
Summary of Contents for Trane Technologies Tracer TD7
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Tracer™ TD7 with UC 800 for CGAF / CXAF chillers and heat pumps CG-SVU010C-GB July 2020 Confidential and proprietary Trane information Original instructions...
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk ....22 Smart Com protocol ................22 Rotary Switches ..................22 LED Description and Operation ............. 23 Tracer TD7 Operator Interface ................ 24 Tracer™ TU ...................... 25 Notes ......................... 27 UNT-PRC002-GB...
Copyright All rights reserved This document and the information in it are the property of Trane and may not be used or reproduced in whole or in part, without the written permission of Trane. Trane reserves the right to revise this publication at any time and to make changes to its content without obligation Sound power levels to notify any person of such revision or change.
General Recommendations Technical Data As you review this manual, keep in mind that: • All field-installed wiring must conform to European guidelines and any applicable local codes. Be sure to satisfy proper equipment grounding requirements per European guidelines. • Compressor motor and unit electrical data (including motor kW, voltage utilization range, rated load amps) is listed on the chiller nameplate.
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General Recommendations WARNING! Discharge Time: Frequency converters contain DC-link capacitors that can remain charged even when the frequency converter is not powered. To avoid electrical hazards, disconnect AC mains, any permanent magnet type motors, and any remote DC Sound power levels link power supplies, including battery backups, UPS and DC-link connections to other frequency converters.
Installer-Supplied Components / Interconnecting Wiring Technical Data Installer-Supplied Components Customer wiring interface connections are shown in the electrical schematics and connection diagrams that are shipped with the unit. The installer must provide the following components if not ordered with the unit: •...
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Installer-Supplied Components / Interconnecting Wiring If evaporator water flow is not established in 20 minutes (for normal transition), the UC800 generates a non-latching diagnostic. If flow returns (e.g. someone else is controlling the pump), the diagnostic is cleared and normal control resumed.
Programmable Relays Technical Data A programmable relay concept provides for enunciation of certain events or states of the chiller, selected from a list of likely needs, while only using four physical output relays, as shown in the field wiring diagram. The four relays are provided (generally with a Quad Relay Output LLID) as part of the Programmable Relay Option.
Relay Assignments Using Tracer™ TU Tracer™ TU Service Tool is used to install the Programmable Relay Option package and assign any of the above lists of events or status to each of the four relays provided with the option. (See “Tracer™ TU,” for more information on the Tracer TU service tool) The relays to be programmed are referred to by the relay’s terminal numbers on the LLID board 1A18.
Low Voltage Wiring / Ice Making (Optional) Technical Data Low Voltage Wiring The remote devices described below require low voltage wiring. All wiring to and from these remote input devices to the Control Panel must be made with shielded, twisted pair conductors. Be sure to ground the shielding only at the panel.
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Ice Making (Optional) Ice Making Command This is the command to enter ice making. This setting is defined as an Auto/On settings. Setting this to On will command the application into ice building if ice building is enabled and the Chiller is in the “Auto” command mode. Setting the Ice Making command to Auto will command the application to follow the next priority functional mode.
External setpoints & capacity outputs (Optional) Technical Data External Chilled/Hot Water Setpoint (ECHWS) The UC800 provides inputs that accept either 4-20 mA or 2-10 VDC signals to set the ECHWS. This is not a reset function. The input defines the setpoint. This input is primarily used with generic BAS (building automation systems).
Like previously, either 2-10 VDC (default) or 4-20 mA inputs are available as option to set External Demand Limit Setpoint. The Demand Limit Setting can also be set via the Tracer TD7 or through digital communication with Tracer (Comm4). The arbitration of the various sources of demand limit is described in the flow charts at the end of this Sound power levels section.
External setpoints & capacity outputs (Optional) Technical Data ECHWS and EDLS Analog Input Signal Wiring Details Both the ECHWS and EDLS can be connected and setup as either a 2-10 VDC (factory default), 4-20 mA, or resistance input (also a form of 4-2OmA) as indicated below. Tracer TU must be used to set Analog Input Signal LLID type. This is done by a setting change on the Custom Tab of the Configuration View within Tracer TU.
Chilled Water Reset (CWR) Functional Description The UC800 shall reset the chilled water temperature setpoint based on return water temperature or outdoor air temperature. The Return Reset and Outdoor Reset functions are standard. The chilled water reset settings are as follows: Sound power levels Reset Type –...
Chilled Water Reset (CWR) Technical Data Using the Equations for calculating CWR Notes for doing calculations: Equation used to get Degrees of Reset: Outdoor Air: Degrees of Reset = Reset Ratio * (Start Reset - TOD) Power supply (V/Ph/Hz) 230/1/50 Capacities Return Reset: Cooling capacity on water (1)
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Chilled Water Reset (CWR) Reset Ratio = -70% Start Reset =32.22 °C =37.77°C Sound power levels Maximum Reset =9.44 °C Discharge How many Degrees of Reset will there be? Measurement conditions: Degrees of Reset = Reset Ratio*(Start Reset - TOD) Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m Degrees of Reset = -.7*(32.22-37.77)
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Chilled Water Reset (CWR) Technical Data How many Degrees of Reset will there be? Degrees of Reset = Reset Ratio*(Start Reset - (TWE-TWL)) Degrees of Reset = .5*(-6.67-(18.3-7.22)) Degrees of Reset = -8.875 Power supply (V/Ph/Hz) 230/1/50 Capacities Cooling capacity on water (1) (kW) 18,8 30,1...
Hot Water Reset Hot Water Reset (HWR) - CXAF only Functional Description The UC800 shall reset the hot water temperature setpoint based on outdoor air temperature. Sound power levels The hot water reset settings are as follows: Discharge Reset Type – The following options are selectable: No Hot Water Reset, or Outdoor Air Temperature Reset. Reset Ratio –...
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Hot Water Reset Technical Data How many degrees of reset will there be? Degrees of Reset = Reset Ratio*(TOD – Start Reset) Degrees of Reset = 0.30 *( 15 – 10) Degrees of Reset = 1.5 Power supply (V/Ph/Hz) 230/1/50 Capacities The following graph illustrates the reset function of the above example: Cooling capacity on water (1)
Smart Communication Protocol LonTalk™ Interface (LCI-C) UC800 provides an optional LonTalk™ Smart Com Protocol (LCI-C) between the chiller and a Building Automation System (BAS). An LCI-C LLID shall be used to provide “gateway” functionality between a LonTalk compatible device and the Chiller. The inputs/outputs include both mandatory and optional network variables as established by the Sound power levels LonMark Functional Chiller Profile 8040.
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk Technical Data Figure 1 illustrates the UC800 controller ports, LEDs, rotary switches, and wiring terminals. The numbered list following Figure 1 Wiring locations and connection ports corresponds to the numbered callouts in the illustration. Figure 1 –...
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk LED Description and Operation There are 10 LEDs on the front of the UC800. Figure 2 shows the locations of each LED and Table 5 describes their behavior in specific instances. Figure 2 –...
Tracer TD7 Operator Interface Technical Data Information is tailored to operators, service technicians, and owners. When operating a chiller, there is specific information you need on a day-to-day basis—setpoints, limits, diagnostic information, and reports. Figure 3 – TD7 operator interface report...
Tracer™ TU The operator interface allows for daily operational tasks and setpoint changes. However, to adequately service chillers Tracer™ TU service tool is required. (Non-Trane personnel, contact your local Trane office for software purchase information.) Tracer TU adds a level of sophistication that improves service technician effectiveness and minimizes chiller downtime.
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Tracer™ TU Technical Data Criteria: Quantitatively defines the criteria used in generating the diagnostic and, if nonlatching, the criteria for auto reset. If more explanation is necessary a hot link to the Functional Specification is used. Reset Level: Defines the lowest level of manual diagnostic reset command which can clear the diagnostic. The manual diagnostic reset levels in order of priority are: Local or Remote.
Notes Sound power levels Discharge Measurement conditions: Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m long) fixed to its discharge opening. Power level in dB(A), per Hz frequency band Overall power Unit speed...
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Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
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