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Commissioning instructions f
or
Commissioning instructions f
or
INTEGRAL+
INTEGRAL+
contr
ol and
contr
ol and
POSIGAM+
MODUGAM+
POSIGAM+
or
MODUGAM+
or
positioner
positioner
L. BERNARD s.a.
4 rue d'Arsonval - BP 91 - 95505 GONESSE CEDEX (FRANCE)
Tél : (33).01.34.07.71.00 - Fax : (33).01.34.07.71.01 - E-mail : mail @ bernard-actuators.com
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Table of Contents
Related Manuals for Bernard INTEGRAL+
Summary of Contents for Bernard INTEGRAL+
- Page 1 INTEGRAL+ contr ol and contr ol and POSIGAM+ MODUGAM+ POSIGAM+ MODUGAM+ positioner positioner L. BERNARD s.a. 4 rue d'Arsonval - BP 91 - 95505 GONESSE CEDEX (FRANCE) Tél : (33).01.34.07.71.00 - Fax : (33).01.34.07.71.01 - E-mail : mail @ bernard-actuators.com...
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Page 2: Table Of Contents
SUMMARY FEATURES ..............1 1. -
Page 3: Features
FP HOUSING Electronic board configuration Terminal strip Local control buttons (as an option with electronic positioner) INTEGRAL+ BOARD SETTING Configuration switches Configuration jumpers Lamp indicates thermal sensor tripped Lamp indicates torque switch tripped Lamp indicates actuator Secondary closing fuses Lamp indicates actuator Primary fuse opening... -
Page 4: Introduction
INTRODUCTION The configuration panel of the card INTEGRAL+ allows to adapt the actuator at each particular application. Information to be transmitted and actuator behaviour configuration are set with switches and jumpers on the panel. The actuator is deliverable with standard configuration, or optional configuration if requested at order. -
Page 5: Actuator Operation
ACTUATOR OPERATION 4.1 Direction of rotation In standard, the actuator closes clockwise. Switch 7 Move the switch 7 to position B for the valves closing counter-clockwise. This switch reverses : The motor direction of rotation The limit switches The torque switches Closing counter-clockwise 4.2 Closing type In standard, the actuator closes on limit switch. -
Page 6: Rotation Reverse Relay
4.4 Rotation reverse delay In standard the reverse delay is 50ms. Jumper on support 25 in position 50ms. Jumper support 25 Move the jumper on support 25 to position 200ms to have a reverse delay of 200ms. Reverse delay of 200 ms Note : the setting of the reverse delay is a factory setting. -
Page 7: Single Dry Contact Control
For lower voltages from 10 to 55V, use common terminal 31. For higher voltages from 55 to 250V, use common terminal 30 Caution : do never connect voltage higher than 55V on common terminal 31. 5.3 Single dry contact control It is possible to control the actuator with a single external dry contact. -
Page 8: Emergency Control (Esd)
Change operation direction without going through stop command Priority command stops the pending operation and is immediately active. 5.5 Emergency control (ESD) ESD (Emergency Shut Down) is a remote emergency control, with priority on all other controls. According to the valve operation, ESD can be open command or close command. To increase the availability of the actuator in extreme conditions, ESD can also override the motor thermal sensor. -
Page 9: Local Control Inhibition
5.6 Local control inhibition The inhibition of the local control is a remote command. This command freezes open and close commands sent in local and authorise remote commands even if the local / remote selector is in local position. In standard configuration, local stop and general stop remain possible locally on the actuator. -
Page 10: General Stop
6.3 General stop In standard, it is possible to do a general stop of the actuator. Move the selector local / remote to position OFF. No electrical controls in local or remote is therefore possible. If the remote command " local control inhibition " is used, priority remains to the function general stop. -
Page 11: Blinking Indications
7.1 Blinking indications In standard, information : Actuator running electrically Actuator opening electrically Actuator closing electrically are not blinking. Switch 11 Move switch 11 to position B to have the 3 information blinking Indications Actuator running Actuator opening Actuator closing are blinking 7.2 Indication relay N°1 In standard, relay N°1 indicates limit switch open. -
Page 12: Indication Relay N°3
Configuration relay 2 : Jumper support N°15 and N°23 7.4 Indication relay N°3 In standard, relay N°3 indicates limit switch open. Jumper on support 16 in position LSO (Limit Switch Open). Jumper support 16 Jumper support 17 Jumper support 18 Move jumper on support 16 to position TSO (Torque Switch Open) for relay N°3 to indicate torque switch open. -
Page 13: Fault Monitoring Relay
Move jumper on support 20 to position CLOSING for relay N°4 to indicate that actuator is running in closed direction. Move jumper on support 20 to position ESD (Emergency Shut Down) for relay N°4 to indicate that actuator is receiving an ESD command. Move jumper on support 21 to position REMOTE for relay N°4 to indicate local/remote selector in position remote. -
Page 14: Fuses Protection
Loss of input signal 4-20mA is not a fault. (Option positioner only). Local/remote selector in local or off is not a fault. Tripping of torque switch close is a fault. Tripping of torque switch open is a fault. Note : Supervisor system is able to detect if the valve close on torque, and in this case there is no fault indication FUSES PROTECTION Accessibility :... -
Page 15: Positioner Option
The option positioner is connected to the basic board CI2701. The positioner allows the actuator to reach a position proportionally to a command input signal. The configuration panel of L. BERNARD positioner allows: To give local positioning commands To adapt the actuator to the type of input signal To configure the reaction of the actuator in case of loss of input signal 9.1 Input signal configuration... -
Page 16: Stay Put' Function Configuration
9.3 'Stay put' function configuration With input signal 4-20 mA, it is possible to configure a failsafe position in case of loss of input signal. In standard, the function is active, and the actuator stays in position in case of loss of input signal. -
Page 17: Adjustment Of 100
Case N°2:actuator starts closing, stops on the close limit switch, and the LED indicating closing is still on. Turn actuator potentiometer progressively to off the LED. 9.7 Adjustment of 100% The local/off/remote selector must be on remote position. Move local control switch to position 100% for the actuator to receive an opening command (20mA). -
Page 18: Remote Control Auto/On-Off Control
9.10 Remote control AUTO / ON-OFF CONTROL With a positioner, one can do remote control by a signal 4-20mA or by open/close/stop commands. The input AUTO / ON-OFF CONTROL on the customer terminal board allows to switch from one type of control to the other one. See chapter 5 "remote control"... -
Page 19: Functional Faults Of Integral+ Version
12. FUNCTIONAL FAULTS OF INTEGRAL+ VERSION In case of doubt as to the unit's functionality, firstly set the local/remote selector switch to "local" and actuate the local open/close controls. PROBLEM CAUSE CORRECTIVE ACTION Actuator power supply Check power supply voltage No operation (terminals L1, L2, L3 in 3 PH voltage). - Page 20 PROBLEM CAUSE CORRECTIVE ACTION Local/remote selector Set the local/remote selector switch to The actuator switch set to local or to off remote. operates in Contact control: no voltage Check that a shunt is present at the client local mode, not across terminals 32 and terminal strip between terminals 31 and in remote...
- Page 21 PROBLEM CAUSE CORRECTIVE ACTION Indications are The Actuator is "off" Indications are only available with the inoperative Actuator "on". The torque Configuration incorrect Check that the concerned indication relay limiter has been configured for torque limiter indications are indication. The jumper of the "Integral+" inoperative board is set to: TS0 for opening torque limiter...
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Page 22: Functional Faults Of Positioner Versions
FUNCTIONAL FAULTS OF POSITIONER VERSIONS In case of doubt as to the unit's functionality, firstly set the local/remote selector switch to "local" and actuate the local open/close controls. PROBLEM CAUSE CORRECTIVE ACTION Actuator power supply Check power supply voltage No operation (terminals L1, L2, L3 in three-phase voltage). - Page 23 PROBLEM CAUSE CORRECTIVE ACTION Local/remote selector Set the local/remote selector switch to The actuator switch set to local or to off remote to use the positioner (even when operates in the positioner is set to manual). local An auto/on-off control order Check that the Actuator receives no open/close is present and inhibits the...
- Page 24 PROBLEM CAUSE CORRECTIVE ACTION Potentiometer reverse- Check the potentiometer connection. The Actuator mounted The potentiometer should be connected does not follow to "POT STD" for: the input signal • 4 mA (or (0 mA or 0 V according to signal) = closed position and clockwise direction closing.
- Page 25 PROBLEM CAUSE CORRECTIVE ACTION The Actuator The opening limit switch is Adjust the opening limit switch. The does not stop misadjusted. opening limit switch must be actuated on the opening with the valve open. limit switch Position 100% is Adjust 100% potentiometer on positioner misadjusted board.
- Page 26 Fax : +82 2 3478 7089 Tel : +1 281 578 66 66 Fax : +1 281 578 27 97 L. BERNARD 4 rue d'arsonval - BP 91 - 95505 GONESSE. France Tel. +33.1.34.07.71.00 - Fax +33.1.34.07.71.01 E-mail : mail@bernard-actuators.com - Internet . http://www.bernard-actuators.com...