ESCALADE Woodplay Playhouse XL Manual
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ESCALADE Woodplay Playhouse XL Manual

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P L A Y H O U S E
X L
PG-MA-0033-01
817 Maxwell Avenue • Evansville, IN 47711 • 1-800-GO-SWING • www.escaladesports.com • ©2016 Escalade Sports

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  • Page 1 P L A Y H O U S E PG-MA-0033-01 817 Maxwell Avenue • Evansville, IN 47711 • 1-800-GO-SWING • www.escaladesports.com • ©2016 Escalade Sports...
  • Page 2 I N T R O D U C T I O N Welcome to our family of ready-to-build backyard play equipment. WOODPLAY playsets are designed with ease of assembly in mind and we provide these step-by-step installation instructions. After reading the information below, locate your structure site and carefully unpack parts. As you unpack your playset, notice the part identification tags on each part and become familiar with each part before beginning assembly.
  • Page 3 S A F E T Y I N S T R U C T I O N S Adults Must: • Limit climbing and swinging heights to each child’s • Do not allow children to play wearing helmets. ability. • Remember that children are inventive. When they •...
  • Page 4 H A R D W A R E I D E N T I F I C A T I O N Measurement taken from bottom of bolt head to the bottom of bolt 3/8" X 5 1/2" LAG SCREW QTY (12) 1/4"...

  • Page 5: Standard Parts List

    S T A N D A R D P A R T S L I S T NOTE : Woodplay playsets are sold in both Redwood and Chinese Cedar. All the part numbers in this manual with the suffix “PG-“ are made of Chinese Cedar. If you have a Redwood set change the suffix to “PGR-“ to order redwood parts. PART NUMBER CORNER POST TABLE QTY.
  • Page 6 S TA N D A R D PA R T S L I S T- ( C O N T I N U E D ) PG-210-061-SBS RW-DEK-054-030 RW-DEK-054-029 60 5/8" Sandbox Side 53 5/8" Deck - 30 1/8 Wide 53 5/8"...
  • Page 7 AC C E S S O RY PA R T S L I S T ( O P T I O N A L ) 5 Foot Step Ladder ITEM DESCRIPTION QTY. PART NUMBER 102" Step Ladder Rail Left PARTS FOR SIDE PANEL: PG-4X4-102-STP-LRL 102"...

  • Page 8: Hardware Needed

    1. Lay two Corner Posts and one Middle Corner Post on flat ground, then attach Deck Support and Sandbox Side as shown. Wall Assembly 1 (side A) Note the location of the Counterbore holes, these PG-4X6-096-DS should face up as shown. 96"...
  • Page 9 2. Flip Assembly 1 over (from previous step) & attach Safety Rail. Flip Assembly 1 from Wall Assembly 1 previous step over & attach Safety Rail. (side B) Counterbore faces PG-4X4-096-SR-A toward Sandbox side 96" Safety Rail Flip Assembly 1 from previous step over &...
  • Page 10 3. Lay two Corner Posts and one Middle Corner Post on flat ground, then attach Deck Support and Sandbox Side as shown. Wall Assembly 2 (side A) PG-4X6-096-DS Middle Corner Post 96" Deck Support 3/8" X 3" Lag Screw Corner Post 1/2-13 Acorn Nut 1/2-13 Lock Nut 1/2"...
  • Page 11 4. Flip Assembly 1 over (from previous step) & attach Safety Rail. HARDWARE NEEDED Wall Assembly 2 DESCRIPTION QTY. Flip Assembly 2 from (side B) previous step over & 1/2” ACORN NUT attach Safety Rail. 1/2” LOCK NUT 1/2” FLAT WASHER 1/2”...
  • Page 12 5. Stand Assembly 1 & Assembly 2 (sandbox sides must be on the inside) and attach the Safety Rails and Sandbox sides as shown. NOTE: Determine if your playset comes with a part R Accessory Arm Kit. If it DOES NOT, continue with assembly as shown on this page and then skip to page 14 after this 1/2"...
  • Page 13 NOTE: IF YOUR PLAYSET DID NOT COME WITH 106" ACCESSORY KIT (OPTIONAL) IGNORE THIS PAGE AND CONTINUE TO THE NEXT PAGE. 6. Attach Accessory Arm R with hardware shown. 1/2” Acorn Nut 7. Attach 26 1/2" Brace as shown in Detail A. 1/2-13 Lock Nut 1/2”...
  • Page 14 8. Attach six 45 degree angled braces (three Right & three Left) shown. See Detail B. HARDWARE NEEDED DESCRIPTION QTY. 3/8” X 3” LAG SCREW 3/8” FLAT WASHER Detail B 3/8" Flat Washer Angle Brace (Left) 3/8" X 3" Lag Screw PG-4X4-020-BRR 45 Degree Angle Brace Right...

  • Page 15: Top View

    NOTE: If your Model did not come with assembled Decks follow these instructions. If your model has pre-assembled Decks continue to the next page. PG-HW-S009 #8X2 1/2 PH FLAT HD WDSCR PG-2X4-028-BB 27 1/2" Deck Backboard TOP VIEW PG-2X6-030-BB 30" Deck Backboard PG-2X6-054-DEK 53 5/8"...

  • Page 16: Bottom View

    9. Set Decks inside the main assembly and attach from underneath. NOTE: If 30" Deck is not assembled see previous page for assembly instructions. 1/4" X 4 1/2" Lag Screw 1/4" Flat Washer RW-DEK-054-030 DECK-53 5/8 X 30 1/8 NOTE: If 30" Deck is not assembled see previous page for assembly instructions.
  • Page 17 10. Attach two Vertical Roof Supports and two Vertical Panel Dividers as shown. There should be an equal amount of space between the corner posts and the Roof Supports/Panel Dividers. 3/8" Flat Washer Corner Post 3/8" X 5 1/2" Lag Screw PG-4X4-085-VRS Vertical Roof Support Corner Post...
  • Page 18 11. Attach three Horizontal Roof Supports as shown. PG-2X4-089-HRS Horizontal Roof Support 89 1/4" 3/8" X 3" Lag Screw 3/8" Flat Washer HARDWARE NEEDED DESCRIPTION QTY. 3/8”X 3” LAG SCREW 3/8” FLAT WASHER -18-...
  • Page 19 12. Attach Vinyl Roof as shown. a. Wrap one end of the Vinyl Roof around to the inside of the End Tarp Board and center it on the Support. b. Tap the snaps gently with a hammer to leave Detail C an indentation in the End Tarp Board (as shown in detail C).
  • Page 20 IF YOU HAVE A 5’ DECK FOLLOW THESE DIRECTIONS FOR OPTIONAL ACCESSORY LADDER OR ROCK WALL ASSEMBLE 90” STEP LADDER & ROCK WALL (FOR 5’ DECK ONLY) HARDWARE NEEDED PARTS NEEDED: HARDWARE NEEDED: PARTS NEEDED: (48) FHS2 (#10x2-1/2 Ph Flat Hd Wdscr) (2) CW-R 89 7/8”...
  • Page 21 IF YOU HAVE A 6’ DECK FOLLOW THESE DIRECTIONS FOR OPTIONAL ACCESSORY LADDER OR ROCK WALL ASSEMBLE 102” STEP LADDER & ROCK WALL (FOR 6’ DECK ONLY) HARDWARE NEEDED PARTS NEEDED: PARTS NEEDED: HARDWARE NEEDED: (56) FHS2 (#10x2-1/2 Ph Flat Hd Wdscr) (2) CW-R 102”...
  • Page 22 NOTE: If installing the Rock wall on the sides where the Deck Supports are, you will need to install two filler boards before installing the Rock Wall this will prevent any gaps between the Rock Wall and Play set. NOTE: If installing the Rock wall on the sides that have the Deck Frame you will not need filler boards.
  • Page 23 Once the Filler Boards are installed (as shown in page 22) attach the Rock Wall as shown in Detail G. 60 5/8 Deck PG-HW-L015 Frame 3/8” X 5 1/2” Lag Screw PG-HW-W004 3/8” Washer 60 5/8 Deck Frame Deck Support Detail G PG-HW-W004 3/8”...
  • Page 24 NOTE: If installing the Ladder on the sides where the Deck Supports are, you will need to install one filler board before installing the Ladder this will prevent any gaps between the Ladder and the Play set. NOTE: If installing the Ladder on the sides that have the Deck Frame you will not need a filler board. First install a filler board (as shown in page 22) and then the ladder as shown in Detail H.
  • Page 25 #8X2 1/2 PH FLAT HD WDSCR As required repeat for all panels. PG-2X4-025-PBT 25" PANEL TOP 1/4 x 3" Hex Lag Screw 1/4" FLAT WASHER PG-2X4-025-PBB-A 25" PANEL BOTTOM DRILLED PG-2X4-025-PBB 25" PANEL BOTTOM -25-...

  • Page 26: Back View

    Attach Side panels as shown, with 1/4" washers and 1/4" Lag screws. On the sides that have the Deck Frame the Side panel will be installed upside down, with the “Side panel top” facing down. PG-HW-L004 1/4" x 3" LAG SCREW Side Panel top Side Panel top 60 5/8 Deck...

  • Page 27: Consumer Information Sheet For Playground Surfacing Materials

    Consumer Information Sheet for Playground Surfacing Materials The U.S. Consumer Product Safety Commission maintained at depths of 6", 9", and 12". However, it (CPSC) estimates that about 100,000 playground should be recognized that all injuries due to falls equipment-related injuries resulting from falls to the cannot be prevented no matter what surfacing mate- ground surface are treated annually in the U.S.
  • Page 28 Non-residential use of the playset is prohibited and voids the warranty as the playsets are designed for residential use only. Escalade Sports reserves the right to examine photographs and/or physical evidence of merchandise claimed to be defective, and to recover said merchandise, prior to disposition of warranty claims. Merchandise returned to our factory for examination or recovery must be shipped freight prepaid, unless a Return Authorization Number is issued.

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