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Glenair AI85112-02S Manual

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Revision History

Rev
1

Tools needed:

• M22520/2-01 AFM8 w/K1906 Crimper & Positioner
• M22520/5-01 Hex Crimp Tool w/Y143
• 600-236 Alignment Tool
• 600-242 Insert Tool
Grommet
Follower
Crimp Bushing

Procedure

Step 1:

Slide grommet follower and crimp bushing over jacket. Cable ends must be cut cleanly and at
right angle to the cable axis with circular cable cutter.
AI85112-02S
Date
11/06/19
Twisted Pair Color Orientation of Cable
Figure 1
Cable Layout for Pin Contact 858-032-02
Plastic Bushing
Inner Insulator &
Plated Cross Shields
AI85112-02S
Initiated By
Approved
WLL
Outer Insulators
Socket Outer
Page 1 of 4
GH
Pin Inner Contacts
Body

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Summary of Contents for Glenair AI85112-02S

  • Page 1 AI85112-02S Revision History Date Initiated By Approved 11/06/19 Tools needed: • M22520/2-01 AFM8 w/K1906 Crimper & Positioner • M22520/5-01 Hex Crimp Tool w/Y143 • 600-236 Alignment Tool • 600-242 Insert Tool Twisted Pair Color Orientation of Cable Figure 1 Cable Layout for Pin Contact 858-032-02...
  • Page 2 AWG. Re-wrap foil tightly around the wire pair. Use Kapton tape to hold the foil in place. Trim excess tape and foil to expose wire insulator. No more than 0.100” of insulator should be exposed. Ensure foil does not cover base of contact. AI85112-02S Page 2 of 4...
  • Page 3 Push the crimp bushing forward such that the plastic bushing has a very tight space against the inner insulator and crimp bushing. Trim braid just short of the crimp bushing. Inspection Step: the gap between the plastic bushing and the adjacent component shall be less than 0.010”. AI85112-02S Page 3 of 4...
  • Page 4 Use crimp tool Daniels HX4 M22520/5-01 with die Y143. Load contact assembly into side A. Locate the step at the back of the contact. Ensure the step is flush with the top face of the die, crimp contact. AI85112-02S Page 4 of 4...

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