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GILBARCO VEEDER-ROOT PA0261 Installation Manual

Universal distribution box (d-box)
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Introduction
Purpose
This manual provides installation information for the Universal Distribution Box (D-Box)
PA0261. The D-Box provides an interface between Gilbarco
Loop Interface (TWI) and dispensing units or Passport
dispensing units, CRIND
dispensing consoles and controllers.
This manual also provides the installation instructions for the Expansion Kit [K93717 (only
for T17651 Board)]. The kit allows you to add a second distribution board to the D-Box.
Intended Users
This manual is intended for Gilbarco-trained and certified Authorized Service Contractors
(ASCs).
Do not install this equipment unless you have proper training for installing equipment in a
hazardous location.
Table of Contents
Topic
Introduction
Important Safety Information
Before You Begin
Installing Universal D-Box
Required Tools and Materials
Following tools and materials are required for installing the universal D-Box:
• Drill
• Multimeter
• Needle Nose Pliers
• Flat-blade and Phillips
• Wire Nuts
• Wire Stripper
MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016
s, or G-CAT
®
WARNING
Page
1
4
6
6
-head Screwdriver #2
®
Universal Distribution Box (D-Box)
consoles with Two-wire Current
®
controllers with RS-422 interface and
®
s. This D-Box works with all Gilbarco electronic fuel
MDE-2713C
Installation Manual
August 2016
Page 1

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Summary of Contents for GILBARCO VEEDER-ROOT PA0261

  • Page 1 August 2016 Introduction Purpose This manual provides installation information for the Universal Distribution Box (D-Box) PA0261. The D-Box provides an interface between Gilbarco consoles with Two-wire Current ® Loop Interface (TWI) and dispensing units or Passport controllers with RS-422 interface and ®...
  • Page 2: Parts List

    Introduction Parts List Following table lists the parts included in the Expansion Kit (K93717) for D-Box with single T17651 Printed Circuit Assembly (PCA): Item # Description Part Number Quantity Printed Circuit Board (PCB) Assembly, D-Box T17651-G1 Assembly, Cable Expansion PCB R19262-G1 Assembly, Cable Two-wire J905/J102 D-Box R18810-G1...
  • Page 3: Related Documents

    Introduction Related Documents Document Number Title GOLD Library MDE-2072 Transac 12-G Communications Console Installation Manual Transac Products MDE-2383 Transac System 1000 Installation Manual Transac Products MDE-2531 Gilbarco Pump and Dispenser Start-up and Service • Pump and Dispenser Start-up and Service •...
  • Page 4: Important Safety Information

    Important Safety Information Important Safety Information Notes: 1) Save this Important Safety Information section Read the Manual in a readily accessible location. Read, understand, and follow this manual and any other labels or related materials supplied with this equipment. If you do not 2) Although DEF is non-flammable, Diesel is understand a procedure, call the Gilbarco Technical Assistance flammable.
  • Page 5 Important Safety Information No Open Fire In an Emergency Inform Emergency Personnel Compile the following information and inform emergency personnel: Open flames from matches, lighters, welding torches, • Location of accident (for example, address, front/back of or other sources can ignite fuels and their vapors. building, and so on) No Sparks - No Smoking •...
  • Page 6: Before You Begin

    Before You Begin Before You Begin Read and understand all the safety information in “Important Safety Information” page CAUTION A properly grounded Electrostatic Discharge (ESD) wrist strap must be worn while servicing any electronic devices or components. Failure to use electrostatic precautions may damage electronic components and void warranty.
  • Page 7 Installing Universal D-Box D-Box - Controller Interface D-Box with T17651 PCA There are eight individual current data loops for dispensing units on each distribution board (see Figure 1 page 8 Figure 6 page 13). D-Box with two boards can be configured as either: •...
  • Page 8 Installing Universal D-Box D-Box Configurations Following illustrations show the various D-Box interface configurations: Figure 1: TWI Consoles and Controllers - 1 Up to 8 Duals or 8 Single-sided Dispensers TS 1000 TCR-G2 PAM 1000 T-12G Board T17651 D-Box Console/Controller One Input One Board Up to 8 Duals or 16 Single-sided Dispensers TS 1000...
  • Page 9 Installing Universal D-Box Figure 2: TWI Consoles and Controllers - 2 Up to 8 Duals or 8 Single-sided Dispensers TCR-G2 TS 1000 T-12G PAM 1000 PC Board M14301 D-Box Console/Controller One Input One Board Up to 8 Duals or 16 Single-sided Dispensers TS 1000 TCR-G2 PAM 1000...
  • Page 10 Installing Universal D-Box Figure 3: Passport with Dispensers - 1 Up to 8 Duals or 8 Single-sided Dispensers or 8 Dual CRINDs Passport Board T17651 D-Box Console/Controller One Input One Board Up to 8 Duals or 16 Single-sided Dispensers or 16 Dual CRINDs Passport Board Board...
  • Page 11 Installing Universal D-Box Figure 4: Passport with Dispensers - 2 Up to 8 Duals or 8 Single-sided Dispensers or 8 Dual CRINDs Passport PC Board M14301 Console/Controller D-Box One Input One Board Up to 8 Duals or 16 Single-sided Dispensers or 16 Dual CRINDs Passport PC Board M14301 Console/Controller...
  • Page 12 Installing Universal D-Box Figure 5: Passport with Dispensers, CRINDs, or G-CATs - 1 Up to 8 Duals or 8 Single-sided Up to 4 G-CAT Dispensers or 8 Dual CRINDs Passport Board Board T17651 T17651 Console/Controller D-Box Two Boards Two Inputs Up to 8 Duals or 8 Single-sided Up to 4 G-CAT Dispensers or 8 Dual CRINDs...
  • Page 13 Installing Universal D-Box Figure 6: Passport with Dispensers, CRINDs, and G-CATs - 2 Up to 8 Duals or 8 Single-sided Up to 8 Duals or 8 Single-sided Dispensers or 8 Dual CRINDs Dispensers or 8 Dual CRINDs Passport Board Board T17651 T17651 Console/Controller...
  • Page 14: Model Number Breakdown

    Voltage Not Used Housing Not Used Type of Board Data Input 3 - One PCB (M14301)  PA0261 0 - 115 VAC 50/60 Hz 0 - Standard 0 0 - Two wire Universal D-Box 1 - 230 VAC 50/60 Hz...
  • Page 15: Preparing For Installation

    Installing Universal D-Box Preparing for Installation Unpacking Equipment When the equipment arrives at the installation site, each unit should be unpacked and inspected for possible shipping damage. If damage is evident, it must be reported to the carrier. Shipping damage is not covered under Gilbarco’s warranty policy. After visual inspection, place the unit back in its shipping carton to prevent undue exposure to the elements, and store indoors until ready for installation.
  • Page 16 If conditions dictate, provide a suitable sunscreen. The PA0261 D-Box is suitable for use over hazardous locations. The box must be installed at least 18 inches above the floor. Locate the D-Box in an area which minimizes the possibility of liquids being spilled onto it.
  • Page 17 Note: An isolated receptacle that meets the local electrical code requirements is supplied by the user. The receptacle providing power to the PA0261 must be a properly isolated ground receptacle (Hubbell #IG 5261 or the equivalent). The green grounding screw must be attached to the grounding conductor.
  • Page 18 Installing Universal D-Box Field Wiring Requirements A wiring trough will be required in the vicinity of the D-Box for terminating the conduit runs from the dispensers. Three 1-inch knockouts are provided on the bottom of the D-Box for running conduit between the box and the wiring trough. Use 14 AWG stranded wire for data wires to Gilbarco dispensing equipment.
  • Page 19 Installing Universal D-Box Connect data cable(s) to 9-pin D-Sub connectors. In case of T17651 Board, plug MTA Pigtails to the circuit board(s). In case of M14301 Board, connect cables directly to box connectors present on board. Verify that the jump jack settings are correct for your configuration. For correct jump jack configuration, refer to “Jump Jack Configuration”.
  • Page 20 Installing Universal D-Box Replace D-Box cover and secure with screws. Figure 8: Field Wiring to MTA Pigtails for T17651 Board Wire Nuts Cut and strip supplied loops for desired number of field connections. 14 AWG Field Wiring Pigtail Cable Assembly (R19263) Note: If unused pigtail loops are cut, the exposed ends must be capped with wire nuts.
  • Page 21 Installing Universal D-Box Figure 10: Jumper Settings - TWI Interface, M14301 Board, Single Input, 8 Loops P107A P106A P101 To Dispensers or  To Dispensers or  To Transformer CRIND Devices CRIND Devices To Controller 9-pin D-Sub Note: This configuration interfaces with all TWI consoles/controllers. MDE-2713C Universal Distribution Box (D-Box) Installation Manual ·...
  • Page 22 Installing Universal D-Box Figure 11: Jumper Settings - TWI Interface, Dual T17651 Boards, Single Input,  16 Loops Total P107 P107 Note: This configuration interfaces with all TWI consoles/controllers. Page 22 MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016...
  • Page 23 Installing Universal D-Box Figure 12: Jumper Settings - TWI Interface, M14301 Board, Single Input, 16 Loops Total P106A P107A P101 To Dispensers or  To Dispensers or  To Transformer CRIND Devices CRIND Devices To Controller 9-pin D-Sub Note: This configuration interfaces with all TWI consoles/controllers. MDE-2713C Universal Distribution Box (D-Box) Installation Manual ·...
  • Page 24 Installing Universal D-Box Figure 13: Jumper Settings - TWI Interface, Dual T17651 Boards, Two Input of  8 Loops Each P107 P107 Page 24 MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016...
  • Page 25 Installing Universal D-Box Figure 14: Jumper Settings - TWI Interface, M14301 Board, Two Input of 8 Loops Each P107A P106A P101 To Dispensers To Dispensers or To Transformer or CRIND Devices CRIND Devices To Controller To Controller 9-pin D-Sub 9-pin D-Sub MDE-2713C Universal Distribution Box (D-Box) Installation Manual ·...
  • Page 26 Installing Universal D-Box Figure 15: Jumper Settings - RS-422 Interface, Single T17651 Board, Single Input,  8 Loops P107 Page 26 MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016...
  • Page 27 Installing Universal D-Box Figure 16: Jumper Settings - RS-422 Interface, M14301 Board, Single Input, 8 Loops P106A P107A To Dispenser or CRIND To Dispensers or CRIND P101 Devices Devices To Transformer To Passport Controller 9-pin D-Sub MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016 Page 27...
  • Page 28 Installing Universal D-Box Figure 17: Jumper Settings - RS-422 Interface, Dual T17651 Boards, Single Input,  16 Loops Total P107 P107 Page 28 MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016...
  • Page 29 Installing Universal D-Box Figure 18: Jumper Settings - RS-422 Interface, M14301 Board, Single Input,  16 Loops Total P106A P107A P101 To Dispenser or To Dispensers or To Transformer CRIND Devices CRIND Devices To Passport Controller 9-pin D-Sub MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016 Page 29...
  • Page 30 Installing Universal D-Box Figure 19: Jumper Settings - RS-422 Interface, Dual T17651 Boards, Two Inputs of  8 Loops Each P107 P107 Page 30 MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016...
  • Page 31 Installing Universal D-Box Figure 20: Jumper Settings - RS-422 Interface, M14301 Board, Two Inputs of  8 Loops Each P107A P106A To Dispensers or P101 To Dispenser or CRIND CRIND Devices To Transformer Devices To Passport To Passport Controller Controller 9-pin D-Sub 9-pin D-Sub MDE-2713C Universal Distribution Box (D-Box) Installation Manual ·...
  • Page 32 Installing Universal D-Box Figure 21: Jumper Settings - RS-422 Interface, Dual T17651 Boards, One Input Dispenser or CRINDs (8 Loops) and One Input G-CAT (4 Loops) CAUTION This jumper must be set correctly to interface to G-CATs. Causes serious damage to the G-CAT, if it is incorrectly set.
  • Page 33 Installing Universal D-Box Figure 22: Jumper Settings - RS-422 Interface, M14301 Board, One Input Dispenser or CRINDs (8 Loops) and One Input G-CAT (4 Loops) P107A P106A To Dispenser or  P101 To Dispensers or To Transformer CRIND Devices CRIND Devices CAUTION To Passport To Passport...
  • Page 34 Installing Universal D-Box Figure 23: Jumper Settings - RS-422 Interface, Single T17651 Board, Single Input,  G-CAT to Passport System CAUTION This jumper must be set correctly to interface to G-CATs. Causes serious damage to the G-CAT, if it is incorrectly set. Page 34 MDE-2713C Universal Distribution Box (D-Box) Installation Manual ·...
  • Page 35 Installing Universal D-Box Figure 24: Jumper Settings - RS-422 Interface, M14301 Board, Single Input, G-CAT to Passport System P106A P101 To G-CATs To Transformer CAUTION To Passport This jumper must be set Controller correctly to interface to 9-pin D-Sub G-CATs. Causes serious damage to the G-CAT, if it is incorrectly set.
  • Page 36 Installing Universal D-Box Installing Expansion Kit K93717 (for D-Box with T17651 Board) This kit provides the necessary parts to convert a Single-board D-Box (PA0261) to a  dual-board, single or dual input unit. To install the Expansion Kit, proceed as follows: Remove AC input power to D-Box.
  • Page 37 Installing Universal D-Box Replace top cover and tighten screws. Figure 25: PCB Mounting to Sheet Metal Plate Mounting Tray Q10651-02 (4X) T17651-G1 R19262-G2 Installing the Expansion Kit is now complete. MDE-2713C Universal Distribution Box (D-Box) Installation Manual · August 2016 Page 37...
  • Page 38 Installing Universal D-Box The Advantage Series, CRIND , Encore and Eclipse , Gilbarco , Legacy , Passport , and Transac are registered trademarks of ® ® ® ® ® ® ® ® Gilbarco Inc. G-CAT , PAM , and System 1000 are trademarks of Gilbarco Inc.