Honeywell R5500 Planning, Installation And Service Manual
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Honeywell R5500 Planning, Installation And Service Manual

Honeywell R5500 Planning, Installation And Service Manual

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R5500 Honeywell Planning, Installation and Service Guide
EP-DPCX25-en-H
August 2020

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  • Page 1 R5500 Honeywell Planning, Installation and Service Guide EP-DPCX25-en-H August 2020...
  • Page 2 Honeywell International Sàrl. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

  • Page 3: Table Of Contents

    2.5 Memory configurations 2.5.1 Standard memory configuration for 2GB using RDIMM 2.5.2 Standard memory configuration for 4GB using 2x2GB RDIMM 2.6 Finding Information for Your Workstation 2.6.1 Honeywell documentation 2.6.2 Dell documentation 2.7 Specifications 2.7.1 Environmental specifications for cabinets and consoles 2.7.2 System specifications...
  • Page 4 3.3.1 Configure SCSI address for removable media drives 3.3.2 Connect system cables 3.4 Installing workstation in Cabinets 3.4.1 Cabinet mounting requirements 3.4.2 Installing workstation in cabinet 3.4.3 Install air duct baffles and blank panel front covers in cabinet 3.5 Connecting cables to the workstation 3.5.1 To connect the cables to the workstation 3.5.2 Connect remaining cables and power 3.5.3 Connecting monitors...
  • Page 5 5.2.2 Inserting the LCNP4E/LCNP4E2 board in slot 2 5.3 Replacing/adding optional components 5.3.1 Replacing/adding video card 5.3.2 Adding additional memory card 5.4 Verifying the BIOS settings 5.4.1 Enter the BIOS 5.4.2 BIOS settings for workstations with Tab 100 5.4.3 BIOS settings for workstations with Tab 200 5.4.4 Exit the BIOS 5.5 Spare parts list - 5 -...

  • Page 6: Chapter 1 - About This Document

    This document defines a TPS and Experion Platforms based on the Honeywell-configured Dell Precision R5500 Workstation, which uses a Quad-Core Intel Xeon processor in a single processor configuration. The instructions and explanations provided in this document apply to the Experion -TPS R5500-based workstation mounted in a 1000mm deep Honeywell LCN cabinet.
  • Page 7 Chapter 1 - About This Document Publication Content Type Implementation Guide operation, servicing/troubleshooting (EPDOC-X478-en-511A) Experion LCN Planning, ELCN system planning, hardware/software Installation, and Service Guide installation, servicing/troubleshooting (HWDOC-X479-en-E) Experion LCN Specification General ELCN technical specifications (ELCN03) Fault Tolerant Ethernet FTE system installation, servicing/troubleshooting Installation and Service Guide (EPDOC-XX36-en-511A) Universal Embedded...

  • Page 8: Contents

    Chapter 1 - About This Document Publication Content Type Experion Network Best Best practices for planning the installation of Experion Practices (WP-07-02-ENG) FTE networks, and connecting them into plant IT networks. Experion R511 Software Describes Experion R511 features/enhancements, Change Notice (EPDOC- overall product, release interoperabilities, system X166-en-511A) dependencies, problem resolutions, known issues,...

  • Page 9: Chapter 2 - Planning

    Specifications Introduction Platforms sold by Honeywell are engineered for the process control mission of Experion systems to provide consistent, robust performance. Through an extensive qualification process, Honeywell defines specific peripheral devices, slot locations, and BIOS settings for best performance and reliability, sometimes even adding cooling fans for longer service.

  • Page 10: Furniture Options

    BIOS configuration 2.1.1 Furniture options The Honeywell-configured Dell Precision R5500 workstation is a 2U RACK mount workstation platform which is provided with sliding RAILs from Dell. It can be mounted in a Honeywell 1000mm deep cabinets only. 2.1.2 Software requirements The following are the Experion platform and software models.

  • Page 11: Bios Configuration

    The BIOS version for the workstations depends on the TAB numbers. The TAB numbers for theDell R5500 are 100 and 200, whose current BIOS version is 61. Workstation overview 2.2.1 Front and rear view The following figure displays the front and rear view of the Dell R5500 workstation. - 6 -...

  • Page 12: System Board

    18. system identification light 19. system identification button 20. remote system identification light connector 21. second power supply bay (optional) 22. power connector System board 2.2.2 System board The following image illustrates a system board of Dell Precision R5500 workstation. - 7 -...

  • Page 13: Workstation Furniture Option

    The Workstation platform is used for TPS and Experion nodes and must be rack mounted in a 1-meter deep Honeywell equipment cabinet only, model number MP-C1MCB1. When mounted in a cabinet, the enclosure uses 2U of space plus 1U of space for a blank front panel and air duct baffle, which must be mounted directly above each R5500 Workstation.

  • Page 14: Storage And Media Device

    2.3.2 Storage and media device The Honeywell-configured Dell Precision R5500 workstation has six internal drive bays. However, a SATA back pane installed system utilizes only five internal drive bays. The system configured with one (1) removable media drive is a SATA CD-RW/DVD±RW combo drive. The SATA CD-RW/DVD±RW drive is connected to a SATA port connector on the motherboard.

  • Page 15: Basic Board Configuration For Single/Dual Screen Experion (T-Node) Or Tps Systems

    Chapter 2 - Planning Outer riser: Two PCIe x16 (one double wide), one PCIe x16 (wired x8) Center riser: One PCIe x16, one PCIe x16 (wired x8) (default) One PCIe x8 (wired x4) half-height, half-length slot (On-Board) Onboard dual Broadcom NIC must be used for FTE or Ethernet configuration. The tables in this section define the slot requirements for workstation configurations.

  • Page 16: Basic Board Configuration For Dual Lcnp4E Pcus

    Chapter 2 - Planning 2.4.3 Basic board configuration for dual LCNP4e PCUS The following table describes the standard basic board configuration for dual LCNP4e PCUS systems. Slot number Slot type Description PCIe x4 PCIe x16 PCIe x8 PCIe x16 LCNP4e/LCNP4e2 PCIe x16 LCNP4e/LCNP4e2 PCIe x8...

  • Page 17: Standard Memory Configuration For 4Gb Using 2X2Gb Rdimm

    Chapter 2 - Planning DIMM socket Memory size Total memory 2 GB CPU 2 DIMM socket Memory size Total memory 2.5.2 Standard memory configuration for 4GB using 2x2GB RDIMM CPU 1 DIMM socket Memory size Total memory - 12 -...

  • Page 18: Finding Information For Your Workstation

    Finding Information for Your Workstation Honeywell documentation Dell documentation 2.6.1 Honeywell documentation The following table lists the Honeywell publications that may be useful when installing or operating your system. Publication Contains information about Fault Tolerant Ethernet Installation and Installing and using FTE on a TPS or Service Guide Experion PKS node.

  • Page 19: Specifications

    Troubleshooting www.dell.com Running the Dell Diagnostics Removing the workstation cover Locating other documentation Dell Precision™ Removing and replacing parts Product Workstation R5500 Documentation CD Technical specifications Workstation User’s Workstation Configuring the system guide package. For more Troubleshooting information, refer to www.dell.com...

  • Page 20: System Specifications

    Chapter 2 - Planning Temperature Specification Operating +10° to +35° C ((50° to 95° F) Storage -40° to +65°C (-40° to 149° F) Humidity Humidity Specification Relative humidity (maximum) 20% to 80% (non-condensing) 2.7.2 System specifications Microprocessor Microprocessor Single Quad-Core Intel® Xeon Processor E5620 2.40 GHz (or (Tab -100) better) with 5.8GT/s QPI (or better).
  • Page 21 Chapter 2 - Planning Video memory 512MB Minimum Maximum display resolution (4:3) supported in 2048x1536 Standard mode @ 60 Hz. 1920x1200 (DVI-I) Maximum display resolution digital @ 60Hz 2048x1536 (VGA) Maximum DVI-D (single link) Display Resolution 1920x1200 (using DMS59 to DVI-I Cable Adaptor) Network interface Network Integrated dual Broadcom®...
  • Page 22 Chapter 2 - Planning External peripherals Keyboard USB Windows compliant (equivalent or better) Mouse USB Dell optical 2-button w/scroll (equivalent or better) Drives Diskette None Drives Hard For Tab – 100 : 1-250 GB SATA 7.2K RPM, with 16MB Data Burst Cache Drive hard drive (minimum).

  • Page 23: Removable Media Specifications

    2.7.3 Removable media specifications The Honeywell-configured Dell Precision R5500 workstation has six internal drive bays. However, a SATA back pane installed system utilizes only five internal drive bays. The system is configured with one (1) removable media drive that is a SATA CD-RW/DVD±RW combo drive. The SATA CD- RW/DVD±RW drive is connected to a SATA port connector on the motherboard.

  • Page 24: Chapter 3 - Installing

    CHAPTER NSTALLING Installation tasks Power and grounding requirements Pinning media devices Installing workstation in Cabinets Connecting cables to the workstation Connecting Adapters Connecting touchscreen power adapter cable Installation tasks The specific tasks you need to perform vary depending upon the type of furniture in which you are installing the workstation.

  • Page 25: Grounding Consoles And Cabinets

    Chapter 3 - Installing 3.2.1 Grounding consoles and cabinets The TPN System Installation Manual, SW20-600 , provides information on grounding furniture, including the following: Ground Wiring Overview Grounding LCN Cabinets and Stations Cabinet Logic Ground Grounding LCN Cables WARNING The power supply circuit is connected to AC power. The power control switch on the front panel only enables the power supply circuit outputs.

  • Page 26: Installing Workstation In Cabinets

    Honeywell cabinet (1000mm deep equipment cabinet with Honeywell model number MP-C1MCB1). The workstation has arrived from the Honeywell factory packaged in the Dell OEM shipping carton. This procedure assumes that a new Honeywell cabinet was shipped from the Honeywell factory with workstation hardware pre-installed.

  • Page 27: Cabinet Mounting Requirements

    Option Rack Mounting Requirements Space Needed Slide mounted R5500 3U 5.25 Any unused space must have a blank front panel inches and air duct baffle installed in the unused space to ensure proper airflow in the cabinet.

  • Page 28: Installing Workstation In Cabinet

    Chapter 3 - Installing 3.4.2 Installing workstation in cabinet Use this procedure to install the workstation in the cabinet using the telescopic slides included with the workstation. To install workstation in cabinet 1. Open the cabinet front and rear doors to access the inside of the cabinet. 2.
  • Page 29 Chapter 3 - Installing 5. Once the workstation chassis is installed in the telescopic slides, gently push the workstation in until it reaches the fully closed position. 6. Cycle the workstation through one complete stroke of the telescopic slides. This allows the slide sections to correctly sequence.

  • Page 30: Install Air Duct Baffles And Blank Panel Front Covers In Cabinet

    Chapter 3 - Installing 7. Go to next section Install air duct baffles and blank panel front covers in cabinet . 3.4.3 Install air duct baffles and blank panel front covers in cabinet Air duct baffles and blank panel front covers ensure that the airflow within the cabinet allows proper cooling for the workstations.
  • Page 31 Chapter 3 - Installing To install air duct baffles and blank panel front covers in cabinet 1. Place the air duct baffle inside the cabinet with the bent tab resting along the front of the right cabinet rail. 2. Place the blank front panel across the front of the cabinet rails. Attach it to the air duct baffle and right cabinet rail using two machine screws and two external tooth washers threaded into the two clip nuts, and then tighten the screws.

  • Page 32: Connecting Cables To The Workstation

    Chapter 3 - Installing Next steps Refer to the sectionConnect cables to the workstation. Connecting cables to the workstation 3.5.1 To connect the cables to the workstation 1. Connect a parallel device, such as a printer, to the parallel port. If you have a USB printer, plug it into a USB port.

  • Page 33: Connecting Monitors

    3. Secure any loose cables, and verify that all cables have proper strain relief. Connecting Adapters The workstation has standard 9-pin serial port COM 1. You must connect Honeywell devices to the correct serial port as defined in the following table.

  • Page 34: Oep/Ikb Adapter Configurations

    Chapter 3 - Installing Honeywell Device Connect to this Serial Port COM1 (configured as COM3) COM1 (configured as COM3) Non-USB Touchscreen COM2 (configured as COM4) ATTENTION A USB port is used for a flat panel display touchscreen. 3.6.1 OEP/IKB Adapter Configurations Use the information and procedures in this section to connect the OEP/IKB adapter.

  • Page 35: Install Oep/Ikb Adapter

    Chapter 3 - Installing The following image illustrates the basic connections for the OEP/IKB Adapter Connections for IKB with Annunciator Relay. Install OEP/IKB adapter 3.6.2 Install OEP/IKB adapter To install OEP/IKB adapter 1. Locate a safe location for the OEP/IKB adapter box and secure it using the supplied Velcro. 2.
  • Page 36 Chapter 3 - Installing 6. Connect the female end of the DB9 M/F COM port cable (51196990-500) to COM 1 port located on the back panel of the workstation and tighten the thumbscrews. 7. Insert the round DIN plug of the supplied IKB PS/2 cable (51305381-500) into the PS/2 connector on the OEP/IKB module assembly (51305776-100).

  • Page 37: Connecting Touchscreen Power Adapter Cable

    Chapter 3 - Installing 11. Perform the following to connect the IEC power cord (51305830-100): a. Connect one female end to the OEP/IKB power adapter (51197184-100). b. Connect the other female end to the power entry. c. Connect the male end to the original workstation power cord. Connecting touchscreen power adapter cable Use the information and procedures in this section to connect the touchscreen power cable for the following touchscreen configurations:...

  • Page 38: Connect Touchscreen And Oep Adapter Cables

    3.7.4 Remote Peripheral Solution The Honeywell-configured workstation can be remotely accessible by using the Remote Peripheral Solution (RPS). The RPS can be used for monitors, keyboard, cursor movement devices, audio and drives. The RPS was initially implemented for Icon Series console and desktop configuration. For further information, refer to the EXTIO 2 Remote Peripheral Solutions Installation Instructions EP-DPCX24 and Wyse R10L Remote Peripheral Solutions Installation Instructions EP-DPCX26 documents.
  • Page 39 Chapter 3 - Installing Model number TP-RPSF02 Matrox Extio2 Remote Peripheral Solution (RPS) – up to 400 meters TP-THNCL1 Wyse R10L Remote Peripheral Solution (RPS) The following image illustrates the deskside connections using Matrox Extio2 RPS. The following image illustrates the Wyse R10L RPS deskside connections. - 34 -...

  • Page 40: Chapter 4 - Operation

    CHAPTER PERATION Starting the workstation Network connections Starting the workstation This section describes the steps to be performed for turning on the workstation and setting the monitor resolution. Turn on the workstation Configuring RAID Check LCNP status Set monitor resolution 4.1.1 Turn on the workstation To turn on the workstation...

  • Page 41: Check Lcnp Status

    Chapter 4 - Operation 8. Using the TAB key select EXIT, and then press ENTER to exit from the System setup. The computer restarts automatically. 9. After restarting the computer, while the computer is performing POST (Power On Self Test), at the time of storage controller initialization, a message Press <Ctrl-I>...

  • Page 42: Network Connections

    MAU connection 4.2.1 Ethernet network ETHERNET 10/100/1000 Base T connection is standard on the Honeywell-configured Dell Precision R5500 platform. You must use the onboard dual Broadcom NIC for configuring FTE or Ethernet connection. 4.2.2 Local Control Network The connection to the LCN Network is made via the LCNP4E/LCNP4E2 mid-size Local Control Network Processor card model number TP-LCNP04/TP-LCNP05.

  • Page 43: Mau Connection

    Chapter 4 - Operation LCNP4e2 board to the LCN Media Access Unit (MAU) contained in a metal housing. The following illustrates a LCN MAU to LCN cabling. LCNP4E/E2 4.2.4 MAU connection Connect the MAU to both Cable A and Cable B coax T-connector as illustrated in the following Figure. Figure 4.1 Connect the MAU to Cable A and Cable B - 38 -...

  • Page 44: Chapter 5 - Servicing

    CHAPTER ERVICING NOTE A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no longer used if the Workstation has been upgraded to be an ELCN node. Accessing the components in the workstation Servicing the LCNP4M Replacing/adding optional components Verifying the BIOS settings Spare parts list...

  • Page 45: Open The Enclosure

    Chapter 5 - Servicing To remove the workstation from a Cabinet 1. Open the rear cabinet door. 2. Disconnect the cables that are connected to the back panel connectors of the workstation. Do not disconnect the peripheral ends of the cables unless specifically instructed to do so. Tag the cables so that they can be properly reconnected to the workstation.

  • Page 46: Servicing The Lcnp4E/Lcnp4E2

    4. Service the hardware components as required. For servicing the LCNP4M board, refer to section Servicing the LCNP4M For servicing other Honeywell installed options, refer to section Adding/replacing cards in expansion slots For other components, refer to the Dell service manual.

  • Page 47: Replacing/Adding The Lcnp4E/Lcnp4E2 Board

    Honeywell-qualified Dell R5500 workstation (model numbers MZ-PCWS71 and MZ-PCWS72) are shipped with single CPU configuration. The PCIe slots 5 and 6 of the Dell R5500 workstation are used for communicating with the CPU- 2 through QPI (Intel Quick Path Interconnect). If LCNP4e/LCNP4e2 is installed in slot 6, which communicates to CPU-2, (physically not available) then the PCI communication is redirected through a second QPI to communicate with CPU-1.
  • Page 48 Chapter 5 - Servicing 7. Lift the center riser board to access the LCNP4E/LCNP4E2 board as illustrated in the following image and remove the riser board from the motherboard. 8. While wearing a grounded ESD wrist strap, unlock the LCNP4E PCI bracket notch, grasp the LCNP4E/LCNP4E2 card in PCIe Slot 6 at the corners and gently remove the existing card.

  • Page 49: Inserting The Lcnp4E/Lcnp4E2 Board In Slot 2

    Chapter 5 - Servicing 10. Insert the center riser board back on the motherboard. 11. Replace the card holder and card retention arm making sure the tab locks into place. 12. Replace the workstation cover and place the workstation in the furniture using the appropriate installation procedures in section Installing.
  • Page 50 Chapter 5 - Servicing 7. Lift the center riser board to access the LCNP4E/LCNP4E2 board as illustrated in the following image and remove the riser board from the motherboard. 8. In PCIe slot 2, unlock the bracket notch and remove the bracket filler. 9.
  • Page 51 The Select the device driver you want to install for this hardware page is displayed. e. From Show compatible hardware list, select Honeywell LCNP4e and then click Next. The Please wait while this wizard installs the software page appears. The selected driver is installed.

  • Page 52: Replacing/Adding Optional Components

    Chapter 5 - Servicing 17. In the right pane, ensure that Honeywell LCNP4 appears. This ensures that the LCNP4E/LCNP4E2 card inserted in PCIe slot 2 is detected. 18. Shutdown the workstation and disconnect the power cable for 30 seconds. 19. Power on the workstation and log in with Administrator privileges for the LCN status and Native window to function properly.

  • Page 53: Adding Additional Memory Card

    Chapter 5 - Servicing 7. While wearing a grounded ESD wrist strap, unlock the Video board PCI bracket notch, grasp the video card in PCIe Slot 4 at the corners and gently remove the existing card. 8. Insert the replacement LCNP4E/LCNP4E2 board assembly in the PCIe slot 4 as illustrated in the following image.
  • Page 54 Chapter 5 - Servicing To add additional memory card 1. Perform all the tasks described in section Accessing the components in the workstation. 2. Disconnect power from the workstation. 3. Remove the workstation from furniture 4. Remove the top cover of the workstation, perform the steps mentioned in section Open the enclosure 5.

  • Page 55: Verifying The Bios Settings

    12. Replace the workstation cover and place the workstation in the furniture using the appropriate installation procedures in section Installing. Verifying the BIOS settings Honeywell configures specific BIOS settings in the factory for each workstation configuration, and this setting must not be altered. You may verify the settings if required. Enter the BIOS...

  • Page 56: Enter The Bios

    5.4.2 BIOS settings for workstations with Tab 100 This section lists the BIOS settings configured in the factory for the workstation with a non-raid platform. System information Product name Dell Precision R5500 workstation BIOS version Service tag XXXXXX Manufacture date...
  • Page 57 Chapter 5 - Servicing Processor information Type Intel ® Xeon ® CPU E5620 at 2.40 GHz Processor Speed 2.400 GHz QPI Speed 5.860GT/s L2 Cache L3 Cache 12MB Processor ID 206C2 Microcode Version Multi Core Capability Yes (Quad) Hyper-threading Capable 64- Bit technology Yes (Intel EM64T) PCI information...
  • Page 58 Chapter 5 - Servicing Memory information Installed Memory 2.0 GB Memory Speed 1066MHz Number of active channels Memory Technology DDR3 DIMM 1 Size 1 GB DIMM 2 Size 1 GB DIMM 3 Size DIMM slot empty DIMM 4 Size DIMM slot empty DIMM 5 Size DIMM slot empty DIMM 6 Size...
  • Page 59 Chapter 5 - Servicing Drives Diskette Drive Enable (USB) SATA Operations RAID Autodetect/AHCI Smart Reporting Enable smart reporting SATA - 0 Enable SATA - 5 Enable Onboard Devices Integrated NIC Enable Spread Spectrum Clocking Enable USB Controller Enable Serial Port 1 Auto Miscellaneous devices Front USB, Rear USB, and Audio...
  • Page 60 Chapter 5 - Servicing Virtualization support Virtualization VT for direct I\O Security Admin Password Not set System information System Password Not Set SATA-0 Password Not set Password Change Enable Password changes Chassis Intrusion Disable TPM Security Deactivate Computrace ® Deactivate CPU XD Support Enable OROM Protection...

  • Page 61: Bios Settings For Workstations With Tab 200

    5.4.3 BIOS settings for workstations with Tab 200 This section lists the BIOS settings configured in the factory for the workstation with Tab 200 platforms. System information Product name Dell Precision R5500 workstation BIOS version Service tag XXXXXX Manufacture date...
  • Page 62 Chapter 5 - Servicing Processor information Type Intel ® Xeon ® CPU X5647 at 2.93GHz Processor Speed 2.933 GHz QPI Speed 5.860GT/s L2 Cache L3 Cache 12MB Processor ID 206C2 Microcode Version Multi Core Capability Yes (Quad) Hyper-threading Capable 64- Bit technology Yes (Intel EM64T) PCI information Slot 1...
  • Page 63 Chapter 5 - Servicing Memory information Installed Memory 2.0 GB Memory Speed 1066MHz Number of active channels Memory Technology DDR3 DIMM 1 Size 1 GB DIMM 2 Size 1 GB DIMM 3 Size DIMM slot empty DIMM 4 Size DIMM slot empty DIMM 5 Size DIMM slot empty DIMM 6 Size...
  • Page 64 Chapter 5 - Servicing Drives Diskette Drive Enable (USB) SATA Operations RAID Autodetect/AHCI Smart Reporting Enable smart reporting SATA - 0 SATA - 1 SATA - 2 SATA - 3 SATA - 4 SATA - 5 SATA Operations RAID On Smart Reporting Enable Smart reporting Onboard Devices...
  • Page 65 Chapter 5 - Servicing Performance Intel SpeedStep Multi core support Enable Hyper threading technology C states control Hardware prefetcher Enable Adjacent cache line prefetcher Limit CPUID Value Intel turbo boost technology Enable Virtualization support Virtualization VT for direct I\O Security Admin Password Not set System information...

  • Page 66: Exit The Bios

    A message appears asking you to save the settings. 2. Click Save Changes and Exit. 3. Press the ENTER key to restart the workstation. Spare parts list This section contains lists of spare parts available from Honeywell. - 61 -...
  • Page 67 X5647, 12MB shared L3 cache Video Tab - 100/200 NVIDIA NVS300 Dual Video A4619922 51155148- Card - PEG Manuals Electronic Documentation 51155148- Rack Sliding ready Rails for R5500 with Cable 331-3361 and 51155148- mount Management Arm 331-3360 Rails - 62 -...
  • Page 68 Documentation feedback You can find the most up-to-date documents on the Honeywell Process Solutions support website at: http://www.honeywellprocess.com/support If you have comments about Honeywell Process Solutions documentation, send your feedback to: hpsdocs@honeywell.com...
  • Page 69 For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer- support-contacts/Pages/default.aspx. Training classes Honeywell holds technical training classes that are taught by process control systems experts. For more information about these classes, contact your Honeywell representative, or see http://www.automationcollege.com. - 64 -...

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