SICK TRANSIC151LP Operating Instructions Manual
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SICK TRANSIC151LP Operating Instructions Manual

SICK TRANSIC151LP Operating Instructions Manual

Laser oxygen transmitter
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
TRANSIC151LP
Laser Oxygen Transmitter

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Summary of Contents for SICK TRANSIC151LP

  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S TRANSIC151LP Laser Oxygen Transmitter...
  • Page 2 Subject to change without notice. © SICK AG. All rights reserved. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 3 Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazard which could result in property damage. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 4: Table Of Contents

    Connecting power supply to the TSA151 voltage supply unit ..30 3.5.5 Gas connection (optional) ............31 O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 5 Compensation of ambient parameters ............40 5.1.1 Pressure compensation..............41 5.1.2 Background gas effects..............41 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 6 Cleaning the filter ................. 61 Spare parts and accessories................ 62 O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 7 11.2 Influence of background gases on oxygen measurement ......80 11.3 Type code TRANSIC151LP ................81 11.4 Password .......................82 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 8: Important Information

    Altitude: Up to 2000 m above sea level Max. air humidity: 100% r.h., non-condensing O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 9: Intended Use

    Dust (alternative) II 2D Ex tb [ib] IIIC Db 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 10: Responsibility Of User

    ▸ Keep passwords in a separate, safe place and secure against unauthorized use. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 11: Product Description

    Further information on components having contact with the sample gas probe, see “Pres- sure suitability”, page 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 12: Transic151Lp Variants

    ▸ Comply with wiring requirements, see “Connections”, page 26. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 13: Variant For Extractive Measurement

    ▸ Comply with wiring requirements, see “Connections”, page 26. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 14: Variant For Ambient Gas Measurement

    ▸ Comply with wiring requirements, see “Connections”, page 26. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 15: Explosion Protection According To Atex And Iecex

    Temperature class: Gas: T4 (max. surface temperature 135°C); dust: T85°C 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 16 The 24V inlet of the TSA151 is specified with a fault voltage of Um=60V. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 17: Installation

    The ambient temperature of the measuring device enclosure at the installation location should correspond to the process temperature. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 18: Strong Light Sources Near The Oxygen Measuring Probe

    “TRANSIC151LP-C with sample gas cell and wall bracket”, page 13 “Pressure suitability”, page 78. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 19: Information On Installation In Potentially Explosive Atmospheres

    Check the TRANSIC151LP for completeness and damage (e.g., through transport) before start-up. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 20: Prerequisites For Assembly

    2 = Install the probe aligned horizontally or at a maximum downward angle of 45 ° in high humidity (5° downwards is recommended). O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 21: Installation Options

    “Type code TRANSIC151LP”, page 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 22 However, this is not recommended because fitting the TRANSIC151LP measuring device back on again is difficult. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 23: Transic151Lp Installation - Extractive

    TRANSIC151LP on the wall bracket. Tighten all four screws. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 24 The Swagelok connections must point directly downwards. Fig. 8: Removing the sample gas cell O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 25: Transic151Lp Installation - Ambient Gas Measurements

    Ensure the TRANSIC151LP is installed in a representative gas mixture. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 26: Connections

    ▸ Connect the cable shield to the cable gland O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 27 Use a strain relief. ▸ Observe regional standards and regulations. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 28: Connecting The Transic151Lp Transmitter

    Ensure the enclosure is closed tight. Cable colors are oriented to DIN47100. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 29: Connecting The Tsa151 Voltage Supply Unit

    Connect analog output I out of the TSA151 voltage supply unit. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 30: Connecting The Analog And Digital Outputs

    Fit the disconnecting device as close as possible to the measuring device and easily accessible. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 31: Gas Connection (Optional)

    The test gas connection has a non-return valve with opening pressure of 1.7 bar (see “Connections and systems”, page 46). 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 32: Operation

    Process pressure ● Humidity ● Carbon dioxide content ● O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 33: Maintenance Interface

    These settings can be changed via the maintenance interface. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 34: Settings Using The Keypad

    Unauthorized changing of parameters can have severe consequences. This is why the password is only available for authorized technicians. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 35: Menu Navigation Without Password

    Fig. 17: Displaying and resetting the temperature statistics Back Back Back Back 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 36: Calibration Gas, Actual Value (Cal.c)

    Fig. 20: Displaying all errors currently existing Back Back Back Back O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 37: Entering The Password (Pas)

    Fig. 23: Humidity in process gas setting (0 ... 600 g/m³) Back Back 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 38: Content In Process Gas (Co2)

    Fig. 26: Resetting to the factory setting for oxygen measurement < Back Back O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 39: Scaling The Analog Output (Ascl)

    Observe the Operating Instructions delivered with the serial interface cable. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 40: Setting Ambient Parameters

    = 1.2 bar --- not compensated Process pressure (bar(a)) O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 41: Pressure Compensation

    TRANSIC151LP is reinstalled in the process. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 42 O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...
  • Page 43 “Influence of background gases on oxygen measurement”, page 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 44: Adjustment

    “Calibration”, page 54, and/or “Adjustment”, page O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 45: Setting Up The Gas Supply For Calibration And Adjustment

    Fig. 33: Fastening the TRANSIC151LP probe in the sample gas cell 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 46: Calibration And Adjustment In The Process

    Although the non-return valve prevents process gas from escaping, the plug on the optional gas inlet of the TRANSIC151LP can also be used. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...

  • Page 47: Adjusting Gas Flow

    Allow enough time for the gas concentration to stabilize when doing calibrations/ adjustments. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 48: Calibration

    10.4 Table 3: Oxygen measured values for relative humidity O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 49: Using Bottled Gas

    Ensure the analog output is no longer frozen. ● 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 50: Adjustment

    Press Ent twice. This ends the one-point adjustment. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...
  • Page 51 The adjustment can be aborted at any time with Back. 0511-090 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 52: Two-Point Adjustment Using The Keypad (Function Cal2)

    < The adjustment can be aborted at any time with Back. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 53: Adjustment For Transic151Lp Ambient Gas Measurement

    Let the gas flow out without hindrance. This avoids an overpressure in the chamber. 0511-053 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 54: Calibration

    (vol% O O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 55: Information On Calibration Gases

    21.0%) via the keypad. – Restoring factory calibration. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 56: One-Point Adjustment Using The Keypad (Function Cal1)

    “Resetting to the fac- tory calibration (FAC)”, page O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 57: Maintenance

    Cleaning tools positioned on the probe can reflect the laser beam coming out of the probe. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 58: Cleaning The Optical Components

    Cleaning the mirror and lens Fig. 39: Location of the mirror in the oxygen measuring probe O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK...
  • Page 59 Cleaning the TRANSIC151LP optics is easiest with an optics cleaning set from SICK. Part No., see “Accessories”, page 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 60: Checking The Temperature Probe

      Positions that can be touched by hand O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 61: Cleaning The Filter

    (if necessary) by pressing at the closed tip of the filter with your fingers. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 62: Spare Parts And Accessories

    Isolating switching amplifier NAMUR EX 6051124 Optics, cleaning set 2072979 O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 63: Troubleshooting

    Error is written to log Table 4: Device status for error and warnings 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 64: Error Display

    See Technical Data, Page Table 5: Error Table O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 65: Led Displays On The Tsa151

    3 Red LED Fuse defective. Exchange TSA151. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 66: Shutdown

    NOTE: Hazard through process residues on the device ▸ Clean the TRANSIC151LP before shipping to SICK. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 67: Specifications

    Observe the “X” marking on the TSA type plate, see “Product identification”, page 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 68: Approvals For Pressure In Canada

    All specifications in mm (inches) 1 = ø 6.5 mm, four pieces O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 69 16,1 (0.63) 38,8 (1.53) All specifications in mm (inches) 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 70 All dimensions in mm All specifications in mm (inches) O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 71 (3.54) (8.27) (4.06) (1.81) All specifications in mm (inches) 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 72 (13.86) (8.15) (1.97) (3.94) All specifications in mm (inches) O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 73 Fig. 54: TSA151 voltage supply unit All dimensions in mm 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 74: Measured Value Recording

    TRANSIC151LP. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 75: Transic151Lp Electrical Connection

    Maximum inductance Li ≈3.5 μH Maximum capacity Ci ≈132 nF 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 76: Tsa151 Voltage Supply Input

    Lo = 15 μH Maximum capacity Co Co = 55 μF O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 77: Connection Lines

    Note that this is the responsibility of the operator/installer. 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 78: Dimensions And Mechanics

    1 l/min gas sample flow rate 11 s Weight 2.2 kg O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 79: Annex

    11.1 Humidity Conversion Table Table 6: Humidity Conversion Table 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 80: Influence Of Background Gases On Oxygen Measurement

    If you have questions concerning further background gases not listed here, please ● contact Sick Service. O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...

  • Page 81: Type Code Transic151Lp

    Example: TRANSIC151LP- A 3 E 1 A 1 C 2 A 1 B 1 A 2 A 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...

  • Page 82: Password

    ANNEX 11.4 Password 1010 O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP 8015383/ZUQ7/V1-3/2020-06 | SICK Subject to change without notice...
  • Page 83 ANNEX 8015383/ZUQ7/V1-3/2020-06 | SICK O P E R A T I N G I N S T R U C T I O N S | TRANSIC151LP Subject to change without notice...
  • Page 84 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

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