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Related Manuals for Dupont inge dizzer L 55
Summary of Contents for Dupont inge dizzer L 55
- Page 1 ® dizzer L 55 UF Modules for Vertical Systems Assembly Instructions...
- Page 2 The company/party responsible for the assembly of the system described in this manual should obtain the current inge ® assembly instructions: ◼ Download at: https://www.dupont.com/brands/inge.html ◼ By e-mail to inge@dupont.com ◼ By telephone under +49 8192 997-700 Change History...
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Page 3: Table Of Contents
Index Table of Contents About these Instructions..........................5 Objective of these Instructions ......................5 Target Groups ............................. 6 1.2.1 Qualified Persons ........................6 1.2.2 Skilled Persons with a Supervisory Capacity ................ 6 1.2.3 Involvement of Other Persons ....................6 1.2.4 Involvement of Multiple Persons .................... - Page 4 Index Transport ............................23 4.4.1 Transport Conditions ......................23 4.4.2 Checking the Freight ......................23 Storage ............................. 23 4.5.1 Suitability of the Location ..................... 23 4.5.2 Stackability ........................... 23 4.5.3 Checking the Available Space ..................... 23 Installation / Assembly ..........................24 Warnings ............................
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Page 5: About These Instructions
The aim of this manual is to help our customers to enjoy the full benefits of our products. If you should notice any mistake or have other suggestions for improvements, please send an email to inge_manuals@dupont.com dizzer L 55 vertical modules – Assembly Instructions Page 5 of 45 ©... -
Page 6: Target Groups
About these Instructions Target Groups 1.2.1 Qualified Persons These instructions are intended for skilled persons with the following qualifications: ◼ Technical education The skilled person must have technical education as a mechanic or mechatronics technician, for example. ◼ Several years of experience with the installation of industrial systems The skilled person must also have several years of experience with the installation of industrial systems. -
Page 7: Symbols In This Manual
About these Instructions Symbols in this Manual 1.3.1 Instructions Activities are described as numbered steps that are presented in a table. The headings of the activity descriptions are primarily intended for personnel with extensive experience in the application of these instructions. They make it possible for the personnel to assemble or disassemble the equipment primarily by reading these headings and observing the graphics. -
Page 8: Safety
Safety Safety Follow the Instructions! ® The dizzer L 55 vertical modules can only be installed or disassembled safely if you first read the instructions, understand these and follow them when assembling and disassembling the equipment. The manufacturer has designed and built the product according to the latest engineering knowledge, thereby ensuring the best possible safety and preventing injury, property damage and/or environmental damage. -
Page 9: Residual Risks
Safety 2.2.1 Residual Risks Despite the inherently safe design the following residual risks remain: ◼ Danger of crushing from falling raised loads ◼ Danger of crushing by industrial trucks and other equipment at the construction site ◼ Danger of injury from faulty and incomplete assembly ◼... -
Page 10: Standards And Laws
Ensure that every skilled person with a supervisory capacity (= target group) has a printed copy of these instructions available for the entire duration of the installation and disassembly. ◼ The current instructions can be downloaded here https://www.dupont.com/brands/inge.html ◼ On request, we can send you the desired number of printed instructions free of charge. ◼... -
Page 11: General Information On Safety And Warning Instructions
Safety General Information on Safety and Warning Instructions 2.6.1 Categories and Structure Depending on the severity of the impending or potential danger, the following types of safety and warning instructions are differentiated: DANGER DANGER TO LIFE! Personal injury due to an imminently hazardous situation. If this situation is not avoided, it will lead to serious injury or death. -
Page 12: Warning Symbols
Safety 2.6.2 Warning Symbols The following warning symbols are used in this manual: WARNING DESCRIPTION SYMBOL GENERAL DANGER SIGN If the necessary safety instructions are not followed, this may lead to death, serious injury and serious property damage. SUSPENDED LOADS If the necessary safety instructions are not followed, this may lead to death, serious injury and property damage due to falling loads. -
Page 13: Signs Giving Instructions
Safety 2.6.3 Signs Giving Instructions The following signs giving instructions are used in this manual for the required personal protective equipment (PPE): SIGNS GIVING DESCRIPTION INSTRUCTIONS WORKING WITH A HELMET Failure to wear a helmet may result in head injuries. ▪... -
Page 14: Safety Instructions
Safety 2.6.4 Safety Instructions The following safety instructions are used in this manual: DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. ▪ Never stand under raised loads! ▪ Keep a sufficient distance when transporting and lifting loads! ▪... - Page 15 Safety WARNING CONSIDERABLE DANGER OF INJURY! Danger of falling when using ladders, scaffolding and other climbing aids. ▪ Only use flawless and approved ladders, scaffoldings and other climbing aids! ▪ Use a secured safety cage or safety harness when you are being raised by a fork lift truck! ▪...
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Page 16: Position Of Warnings
Safety CAUTION DANGER OF INJURY! Danger of injury due to physical strain. ▪ Determine the weight of the module in use! ▪ Always note the locally applicable maximum permissible load for personnel! ▪ Note the specified number of persons required! CAUTION DANGER OF INJURY! Danger of injury due to constricted space. -
Page 17: Device Description
Device Description Device Description Components 3.1.1 Overview Graphic Components of the dizzer ® L 55 vertical module ® 3.1.2 Parts List for dizzer L 55 vertical module Part Quantity Single part Feed port (bottom) Central connector Composite coupling set (2.5”) Filtrate / Backwash port Feed port (top) End cap (top) with open filtrate port... -
Page 18: Functional Description
Device Description Functional Description Part Description Feed port Connector for bottom feed inlet and BW waste outlet (bottom) Central connector Internal connection for filtrate and BW (only top connection is functional) Composite Coupling to connect the module to collecting pipes for filtrate outlet and backwash inlet. coupling set (2.5“) Filtrate/BW port Connector for filtrate and BW inlet... -
Page 19: Loading, Transport And Storage
Loading, Transport and Storage Loading, Transport and Storage General Instructions Warranty Claim for Transport Damage and Improper Storage ◼ Modules and components that are irreparably destroyed due to improper loading, transport or storage shall not be covered by inge GmbH's warranty provisions. Therefore, it is important to always follow the loading, transport and storage instructions provided in these Assembly Instructions. -
Page 20: Warnings
Loading, Transport and Storage Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. ▪ Never stand under raised loads! ▪ Keep a sufficient distance when transporting and lifting loads! ▪ Wear a safety helmet! ▪ Wear safety shoes! DANGER DANGER TO LIFE! Danger of crushing by industrial trucks and other... - Page 21 Loading, Transport and Storage WARNING CONSIDERABLE DANGER OF INJURY! Cutting and impact injuries from sharp corners and edges. ▪ Wear safety gloves! ▪ Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site.
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Page 22: Loading
Loading, Transport and Storage Loading Fork-Lift Truck Requirements ◼ To lift and transport pallets in a longitudinal direction, only use fork-lift trucks or lift trucks with a fork length of 120 cm or more. ◼ The use of removable fork extensions or telescope extensions is permissible as long as a fork length of at least 120 cm is ensured when transporting the pallet in the longitudinal direction. -
Page 23: Transport
Loading, Transport and Storage Transport 4.4.1 Transport Conditions ◼ During transport, adhere to a temperature range of -20°C to 40°C. ◼ Ensure that the equipment is transported and stored in an enclosed area to keep the components from getting wet and to protect them against excessive heat and direct sunlight. 4.4.2 Checking the Freight Check on IPPC Pallets... -
Page 24: Installation / Assembly
Installation / Assembly Installation / Assembly Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. ▪ Never stand under raised loads! ▪ Keep a sufficient distance when transporting and lifting loads! ▪ Wear a safety helmet! ▪ Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! - Page 25 Installation / Assembly WARNING CONSIDERABLE DANGER OF INJURY! Cutting and impact injuries from sharp corners and edges. ▪ Wear safety gloves! ▪ Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site.
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Page 26: General Specifications
Installation / Assembly General Specifications 5.2.1 Calculation of Personnel Requirements Personnel Requirements for mounting a module without a Crane CAUTION DANGER OF INJURY! Danger of injury due to physical strain. ▪ Determine the weight of the module in use! ▪ Always note the locally applicable maximum permissible load of persons! ▪... -
Page 27: Tools And Consumables
Installation / Assembly 5.2.2 Tools and Consumables NOTE CAUTION, PROPERTY DAMAGE! If the tightening torques specified in these instructions are exceeded, the system parts may become damaged and leaks may occur during operation. ▪ Always adhere to the specified tightening torques! NOTE The composite couplings (2.5”... -
Page 28: Preparing For Assembly
Installation / Assembly Preparing for Assembly 5.3.1 Checking the Available Space NOTE CAUTION, PROPERTY DAMAGE! Potential damage due to exposure to the weather or impermissible temperatures. Weather and Temperature Protection ® At the location where you are planning to assembly the dizzer L 55 vertical modules, ensure the following: ◼... -
Page 29: Protecting The Work Area
Installation / Assembly 5.3.2 Protecting the Work Area Structure of the Work Area The work area consists of the following areas: ◼ ® The single parts of the dizzer L 55 vertical modules that are in storage, have been unpacked, are being tested and/or are being processed. -
Page 30: Checking The Delivery
Installation / Assembly Checking the Delivery 5.4.1 Moving the Packages to the Work Area Move all packages of the components being mounted to the vicinity of the work area using suitable transport equipment. 5.4.2 Checking for Damage Step Activity Checking Packages and Parts Check all packages of the delivery for damage. -
Page 31: Checking The Delivery For Completeness
Installation / Assembly 5.4.3 Checking the Delivery for Completeness Step Activity Check the completeness of the delivery against the packing list. All packages on the packing list must be present. Promptly inform your contact at inge GmbH if the number of pieces differs between the packing list and the existing packages. -
Page 32: Installation Of Dizzer L 55 Vertical Modules In Conventional Racks
Installation / Assembly ® Installation of dizzer L 55 vertical modules in Conventional Racks NOTE CAUTION, PROPERTY DAMAGE! ® Sufficient stability and building-side attachment of the dizzer L 55 vertical modules must be guaranteed. The brackets must connect the module to the module rack tightly, tension-free and vibration- free. - Page 33 Installation / Assembly Step Activity Figure Lubricate the gaskets with glycerin Lubricate the O-rings of the two central connectors with glycerine on the side with the larger diameter. Place a lubricated central connector with the side with the larger diameter into the end caps. Placing the 8”...
- Page 34 Installation / Assembly Step Activity Figure Placing the end cap Mount the prepared end cap with central connector onto the module body. Press it in until it's flush. dizzer L 55 vertical modules – Assembly Instructions Page 34 of 45 ©...
- Page 35 Installation / Assembly Step Activity Figure Pull the O-ring over the module and the end cap so that both connections are covered. dizzer L 55 vertical modules – Assembly Instructions Page 35 of 45 © inge GmbH 45-D02229-en, Rev. 2...
- Page 36 Installation / Assembly Step Activity Figure Place a flexible coupling 8” half-shell around the gasket. ▪ Ensure that the contact surfaces of the coupling half- shells are resting in the provided grooves. Place the second flexible coupling 8” half-shell on the first and insert the bolts in the openings.
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Page 37: Mounting Dizzer L 55 Vertical Modules With A Crane
Installation / Assembly ® 5.5.1 Mounting dizzer L 55 vertical modules with a Crane Mounting with a Crane Step Activity Figure Attach the module using a mounting strap (min. load capacity of 60 kg) directly under the filtrate port and place the loop into the crane hook. -
Page 38: Service And Maintenance
Service and Maintenance Service and Maintenance Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. ▪ Never stand under raised loads! ▪ Keep a sufficient distance when transporting and lifting loads! ▪ Wear a safety helmet! ▪ Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! - Page 39 Service and Maintenance WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. ▪ Wear safety helmet! ▪ Wear safety shoes! CAUTION DANGER OF INJURY! Danger of injury due to physical strain. ▪...
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Page 40: Checks During Operation
Service and Maintenance Checks during Operation Checking for Leak Tightness NOTE CAUTION, PROPERTY DAMAGE! Fluid leakage – especially where corrosive agents are involved – may cause corrosion to appear on the components concerned. Effective measures should be taken to avoid corrosion before it occurs. -
Page 41: Disassembly And Disposal
Disassembly and Disposal Disassembly and Disposal Warnings DANGER DANGER TO LIFE! Danger of crushing from falling raised loads. ▪ Never stand under raised loads! ▪ Keep a sufficient distance when transporting and lifting loads! ▪ Wear a safety helmet! ▪ Wear safety shoes! WARNING CONSIDERABLE DANGER OF INJURY! -
Page 42: Disassembly
Disassembly and Disposal WARNING CONSIDERABLE DANGER OF INJURY! Danger of tripping and impact from pallets, packages and assembled parts at the construction site. ▪ Wear a safety helmet! ▪ Wear safety shoes! CAUTION DANGER OF INJURY! Danger of injury due to physical strain. ▪... -
Page 43: Customer Service
GmbH Flurstraße 27 86926 Greifenberg Germany Tel: +49 8192 997-700 Fax: +49 8192 997 999 E-Mail: inge@dupont.com https://www.dupont.com/brands/inge.html Ordering Spare Parts Order Details The following details are required to place an order: ◼ Parts designation ◼ Article number NOTE A detailed list of the individual components can be found in the spare parts lists. -
Page 44: Technical Documentation
Technical Documentation Technical Documentation Other Applicable Documents The following other applicable documents are available: ◼ Process Guidelines ◼ Spare parts lists refers to the system supplier for further documents (for example ‚System ® As a component supplier, inge Operating Instructions‘). dizzer L 55 vertical modules –... - Page 45 Current product information can be obtained from the website https://www.dupont.com/brands/inge.html. DuPont™, the DuPont Oval Logo, and all trademarks and service marks denoted with ™, ℠ or ® are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. © 2021 DuPont dizzer L 55 vertical modules –...
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