CGS SAM-1000 DPS Operating Instructions Manual
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CGS SAM-1000 DPS Operating Instructions Manual

Cabinet sample module
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Operating instructions
SAM-1000_DPS
Language:
Revision:
Issue:
NOTE
Read these operating instructions carefully before assembly,
installation and implementation.
MDZ_E_B_SAM-1000_DPS_1.0
English
Version 1.0 (Software V1.1.2)
November 2020
These operating instructions are also available as a digital document on:
www.cgs-company.de/downloads/MDZ_E_B_SAM-1000_DPS.pdf

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Summary of Contents for CGS SAM-1000 DPS

  • Page 1 Operating instructions SAM-1000_DPS Language: English Revision: Version 1.0 (Software V1.1.2) Issue: November 2020 NOTE Read these operating instructions carefully before assembly, installation and implementation. These operating instructions are also available as a digital document on: www.cgs-company.de/downloads/MDZ_E_B_SAM-1000_DPS.pdf MDZ_E_B_SAM-1000_DPS_1.0...

  • Page 3: Table Of Contents

    Table of contents Table of contents ..............3 1 General information .
  • Page 4 10.2 Cleaning the interior ............37 10.3 Cleaning the control panel .

  • Page 5: General Information

    If you need additional information, or should particular problems arise which are not suffi ciently covered in this document, please request the necessary information from your local or responsible CGS representative. 1.4 Warnings and explanatory texts This manual describes how you can properly run, commission, operate and maintain this device.

  • Page 6: Intended Use

    The contents of this manual is neither part of any previous or existing agreement, commitment or a previous or existing legal relationship, nor should anyone modify these. All obligations by CGS arise from the respective sales contract, which also contains the complete and solely applicable warranty terms and conditions.

  • Page 7: Delivery Information

    • Maintenance by trained maintenance personnel • Use of original CGS spare parts Maintenance should be performed by the CGS service technician or, on the operator side, by CGS-trained service technicians. The warranty is void in case of: • improper use •...

  • Page 8: Disclaimer

    The installation or use of non-approved replacement parts and accessories and any unauthorised modifi cations and changes are not permitted for safety reasons and exclude liability by CGS for any resulting damages. Claims for damages are excluded regardless of the legal grounds of such claims.

  • Page 9: Warnings And Safety Instructions

    2 Warnings and safety instructions This manual contains important Warnings and safety instructions which you must observe to ensure your own personal safety and to avoid property damage. The instructions referring to your personal safe- ty are indicated by a warning symbol. Instructions referring only to property damage have no warning symbol.

  • Page 10: Packaging And Transport

    3 Packaging and transport 3.1 Packaging material The individual system components and modules are shipped in different packaging. Primary packaging materials: wood, cardboard and plastics (fi lms, foams), but also including hoop iron (for bundles), for example. Packing materials include materials which are added to the packages for moisture protection (e.g.

  • Page 11: Transport Inspection

    3.3 Transport inspection Important: Check the entire shipment for completeness and possible transport damage immediately upon arrival. Failure to observe the following instructions in the event of damage shall cease the obligation of the insurer to render performance. • Even in case of suspected damage: Only acknowledge receipt with reservation (e.g. including shipping documents) by specifying the alleged damage.

  • Page 12: Installation, Assembly Information

    Installation and assembly must only be performed by specially trained and qualifi ed personnel. The general accident prevention regulations must thereby be observed. A formal handover to the operator occurs in case of implementation by CGS or its authorised representatives. The device can subsequently be properly operated according to the operating instructions and applicable safety regulations.

  • Page 13: Setup And Function

    5 Setup and function 5.1 Functional description The cabinet sample module series SAM-1000_DPS is used to connect different sample points to analy- sers. Because of its modular design, it can be used for various applications in the chemical and petrochemical industries for gaseous high-purity gases.
  • Page 14 This 3 alternatives are already programmed in the SAM-1000_DPS Software and would be pre-defined before delivery. Depending on the type, the sample streams are equipped with one needle valve and one electronic flow meter for continuously purge of the sample gas tube. The amount can be adjusted by a needle valve and displayed by an electronic flow meter on the touch screen.

  • Page 15: Mechanical Design

    5.2 Mechanical design The SAM-1000_DPS is designed as an 19“-slide in module to be mounted in a 19“ -cabinet or frame. The heigth is 4 HU. • Double housing with screwed front cover • Control unit • Valve block • Relief block •...

  • Page 16: Connection Drawing

    5.4 Connection drawing Picture 5-1 Front side and monitor of the SAM-1000_DPS Designation Function NV1 - NV6 Setting of the bypass fl ow rate for each measuring point Setting of the purge gas fl ow Setting of the measurement gas pressure An Allen key (size 4) is required for setting.

  • Page 17: Gas Flow Schematic

    Picture 5-3 Gas flow schematic 1, without bypass Developed by Developed by Gasschema 1 Gasschema 1 12.01.16 12.01.16 project name project name date date CGS Analysen, Mess- und CGS Analysen, Mess- und ohne Bypässe ohne Bypässe Regeltechnik GmbH Regeltechnik GmbH Wendlik Wendlik Entwicklung SAM1000_XXX Entwicklung SAM1000_XXX name name Keltenstraße 3...

  • Page 18: Gas Flow Schematic Type 2, With Bypass 3/2-Way

    FI11 0-300l/h outlet Picture 5-4 Gas flow schematic 2, with bypass 3/2-way Developed by Gasschema 2 12.01.16 project name date CGS Analysen, Mess- und Bypass für alle Messstellen Wendlik Regeltechnik GmbH Entwicklung SAM1000_XXX name Keltenstraße 3 job number D-85095 Denkendorf chkd.

  • Page 19: Gas Flow Schematic Type 3, With Bypass

    0-300l/h FI11 0-300l/h outlet Picture 5-5 Gas flow schematic 2, with bypass Developed by Gasschema 3 12.01.16 project name date CGS Analysen, Mess- und Bypass je Messstelle Wendlik Regeltechnik GmbH Entwicklung SAM1000_XXX name Keltenstraße 3 job number D-85095 Denkendorf chkd.

  • Page 20: Electrical Connection

    46 digital output 35 digital output 47 digital output 36 digital output 48 Developed by 08.12.20 X1-X3 project name date CGS Analysen, Mess- und j.spitz Regeltechnik GmbH name Keltenstraße 3 job number drawing n chkd. D-85095 Denkendorf SAM-1000_DP rev.
  • Page 21 X11 - Power consumption (Amphenol plug): 24V + 24V - PROFIBUS (9-pole plug): profibus 9-pole connector send/receive data send/receive data Erstellt durch 15.11.17 SAM1000-DPS Datum CGS Analysen, Mess- und Einspeisung j.spitz Regeltechnik GmbH Name Keltenstraße 3 D-85095 Denkendorf gepr. SAM-1000_DP Änd. Revision Datum Name geneh.

  • Page 22: Operation Touch-Panel

    6 Operation Touch-Panel 6.1 Main menu The Operation of the SAM-1000_DPS will be done by a Touch-Web-Panel assembled in the front plate of the device. The screen shows the current status of it. Furthermore adjustments can be adapted to each installation through the parameter sheets.

  • Page 23: Device Overview

    6.2 Device overview Picture 6-2 Device overview Overview of displayed devices Label activated devices Measurement value Status description analyzer Status display analyzer a) Green b) Orange c) Red d) Grey Back to main menu Product: SAM-1000_DPS Revision 1.0 – Issue November 2020 23/48...

  • Page 24: Gas Flow Scheme

    6.3 Gas flow scheme Picture 6-3 Gasflow scheme 1 Flow display bypass back pressure regulator 0 - 300 l/h Back pressure regulator (Schematic display) Pressure value Flow display bypass quick purge 0 - 300 l/h Flow display bypass sample streams 0 - 60 l/h Activation 3/2-way bypass valves, number 1-6 Needle valve bypass (schematic display) Activation bypass valve, Number 1-6...

  • Page 25: Menu

    6.4 Menu Enter password >> Touch title block Back to main menu Picture 6-6 Password Keyboard opens automatically >> Password: 0100 (Operator level) Back to main menu Picture 6-7 Keyboard See picture 6-9 See picture 6-10 See picture 6-11 See picture 6-12 Log out user Back to main menu Picture 6-8 Menu...

  • Page 26: Language

    6.5 Language Language German Language English Log out user Back to main manu Picture 6-9 Language 6.6 Parameter Allow local changeover Auto/Manual in main menu of SAM-1000_DPS Enter Profibus address 1...126 Selection of transmission ran- ge in accordance to Siemens S7 protocol Firmware-Version Accept changes and restart...

  • Page 27: Snmp

    6.8 SNMP Activate SNMP Enter SNMP datas Accept changes and restart device Picture 6-12 SNMP Product: SAM-1000_DPS Revision 1.0 – Issue November 2020 27/48...

  • Page 28: Profibus Configuration

    7 Profibus configuration The control of the SAM-1000_DPS consists of a WAGO control - PFC200 (750-8206). The Profi bus interface of the CPU is set up as a slave Before the gas connection module SAM-1000_DPS is connected to the Profi bus, the bus address must be set on the touch panel on the parameter page.
  • Page 29 Module Offset Data type Assignment Visualisation 5: BYTE A3.0 BOOL 3/2-way bypass switch valve AP1 DO17 A3.1 BOOL 3/2-way bypass switch valve AP2 DO18 A3.2 BOOL 3/2-way bypass switch valve AP3 DO19 A3.3 BOOL 3/2-way bypass switch valve AP4 DO20 A3.4 BOOL 3/2-way bypass switch valve AP5...
  • Page 30 Module Offset Data type Assignment Visualisierung 10: BYTE A8.0 BOOL Signal to DO DO57 A8.1 BOOL Signal to DO DO58 A8.2 BOOL Signal to DO DO59 A8.3 BOOL Signal to DO DO60 A8.4 BOOL Signal to DO DO61 A8.5 BOOL Signal to DO DO62 A8.6...
  • Page 31 Module Offset Datentyp Assignment Visualisation 15: BYTE E2.0 BOOL Feedback sample gas valve to AP5 E2.1 BOOL Feedback bypass valve to AP5 E2.2 BOOL Feedback sample gas valve to AP6 E2.3 BOOL Feedback bypass valve to AP6 E2.4 BOOL E2.5 BOOL E2.6 BOOL...
  • Page 32 Module Offset Data type Assignment Visualisation 20: BYTE E7.0 BOOL Feedback from DO25 E7.1 BOOL Feedback from DO26 E7.2 BOOL Feedback from DO27 E7.3 BOOL Feedback from DO28 E7.4 BOOL Feedback from DO29 E7.5 BOOL Feedback from DO30 E7.6 BOOL Feedback from DO31 E7.7 BOOL...
  • Page 33 Module Offset Data type Assignment Visualisation 25: BYTE E12.0 BOOL Signal from virtual Input DI33 E12.1 BOOL Signal from virtual Input DI34 E12.2 BOOL Signal from virtual Input DI35 E12.3 BOOL Signal from virtual Input DI36 E12.4 BOOL Signal from virtual Input DI37 E12.5 BOOL Signal from virtual Input DI38...

  • Page 34: Activation Of The Profibus Master

    Module Offset Data type Assignment Visualisation 29: WORD EW512 WORD Sample gas pressure 0-4bar 30: WORD EW516 WORD 31: WORD EW520 WORD Bypass 1 - 0-60l/h 32: WORD EW524 WORD Bypass 2 - 0-60l/h 33: WORD EW528 WORD Bypass 3 - 0-60l/h 34: WORD EW532 WORD...

  • Page 35: Application Example

    8 Application example Product: SAM-1000_DPS Revision 1.0 – Issue November 2020 35/48...

  • Page 36: Maintenance & Repair

    9 Maintenance & repair Maintenance or repair must only be performed by CGS service technicians. This can also be done by CGS-instructed / trained technicians. The warranty and liability expires in case of unauthorised maintenance or repair work. The applicable safety and accident prevention regulations must be observed in any case.

  • Page 37: Cleaning

    10 Cleaning 10.1 Cleaning the surface CAUTION Make absolutely sure that no water enters the device while cleaning. Before cleaning the device, disconnect it from the power mains! The front panels are washable. We recommend using a sponge or cloth soaked in a mild detergent. 10.2 Cleaning the interior After opening the device, you can, if necessary, carefully blow out the interior with a compressed air gun.

  • Page 38: Connection Options

    11 Connection options 1. Analyser with Profi bus interface Measuring gas Analyser Valve SAM-1000_DPS Zero gas Profi bus block Profi bus Test gas 2. Analyser without Profi bus interface 4-20 mA Measuring/Calibrating SAM-1000_DPS Analyser Maintenance messages Profi bus Fault messages Calibration Feedback Measuring gas...

  • Page 39: Technical Data

    12 Technical data • Amount of sample inlets: 6 (standard) • In- and outlet fi ttings: 3 mm, 6 mm, 1/8“, 1/4“ • Sample conditioning: Back pressure regulator 0,1-4 bar • Pressure display: Pressure transmitter (4-20 mA) • Flow meter: Electronic •...

  • Page 40: Order Numbers

    13 Order numbers TYPE 1: Sample handling module SAM-1000_DPS; 6-fold; without continuous bypass 1032512 TYPE 2: Sample handling module SAM-1000_DPS; 6-fold; with continuous bypass; 3/2-way valve 1034147 TYPE 3: Sample handling module SAM-1000_DPS; 6-fold; with continuous bypass 1034149 Product: SAM-1000_DPS Revision 1.0 –...

  • Page 41: Delivery Contents

    14 Delivery contents Immediately after receipt, check whether the shipment has arrived complete and without damage. • SAM-1000_DPS [1x] • Documentation [1x] • Multipoint connector 16-pole with tension relief [10x] • Multipoint connector 8-pole with tension relief [2x] • Panel jack (6-pole + PE) [1x] •...

  • Page 42: Spare Part List

    15 Spare part list Article Order number 1 Stk. e!DISPLAY 7300T; Web-Panel; WP 5.7 640x480 PIO1 1033575 1 Stk. SPS-controller; Profi bus; BAN-bus; RS232/485; 2x Ethernet 1027850 1 Stk. SD memory card; SD-Card; 1 GByte 1028251 3 Stk. Digital output module; 16-channel; 24 VDC; 0.5 A 1020410 1 Stk.

  • Page 43: Appendix A (Eu Declaration Of Conformity)

    16 Appendix A (EU Declaration of Conformity) EU-Konformitätserklärung EU Declaration of Conformity Hersteller/Manufacturer: CGS Analysen- Mess und Regeltechnik GmbH Keltenstraße 3 85095 Denkendorf Hiermit erklären wir, dass unser Produkt, Typ: Hereby, we declare that the product, type: SAM-1000_ *** / SAM-3000 / SAM-3500 folgenden einschlägigen Bestimmungen entspricht:...

  • Page 44: Appendix B (Inspection Protocols)

    17 Appendix B (Inspection protocols) Qualitätszeugnis Hiermit bestätigen wir, dass unsere Produkte nach aktuellem Stand der Technik produziert und geprüft wurden. Die verwendeten Materialien sind nach den Einsatzspezifikationen ausgesucht und nach handwerklichen Richtlinien verarbeitet. Hierbei kommen maßgebliche nationale und internationale Normen und Standards zur Anwendung. Das fertige Produkt wurde nach technischen Gesichtspunkten in einem Qualitäts- sicherungssystem geprüft und kontrolliert.
  • Page 45 Prüfbescheinigung für Gaskomponenten in Sauerstoff Inspection document for gas components in oxygen Hersteller: CGS Analysen-, Mess- und Verfahren: method: manufacturer: Regeltechnik GmbH Keltenstraße 3 Reinigungsmethode: Ultraschallbad cleaning method: ultrasonic bath D-85095 Denkendorf Aceton acetone Produktreihe: SAM-1000_DPS Spülen der Gaswege: Stickstoff...
  • Page 46 Sauerstoff verwendet werden und mit ihm in Berührung kommen, ist eine extrem saubere Oberfläche erforderlich. CGS Analysen-, Mess- und Regeltechnik GmbH bestätigt, dass die gasführenden Bauteile unserer Analysenanlagen für Sauerstoffanwendungen gemäß den aktuellen Vorschriften gebaut werden. Somit sind die Werkstoffe für Druckregler, Rohr, Manometer… speziell gereinigt und mit Inertgas gespült.
  • Page 48 CGS Analysen- Mess und Regeltechnik GmbH Keltenstraße 3 85095 Denkendorf www.cgs-company.de Fon: +49 8466 9415-0...

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