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Summary of Contents for WDT Granudos 10 Touch
- Page 1 Type GRANUDOS Touch Operating instructions Part 2: for control unit “Touch” Part 2, for operating instructions for dosing device: Granudos 10 Touch, No.: OI SW 002 Granudos 45/100 Touch, No.: OI SW 003 Item No.: --- Language: EN...
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Page 2: Table Of Contents
GRANUDOS Touch, control unit Table of contents 1 About these instructions / general ......................4 1.1 Scope of applicability ............................4 1.2 Target group ..............................4 1.3 Symbols used ..............................4 1.4 Warranty ................................. 5 1.5 Further information ............................5 1.6 Information regarding support queries ...................... - Page 3 Reproduction of any kind and translation into other languages, even in excerpts, are only permitted with the express authorisation of the company WDT - Werner Dosiertechnik GmbH & Co. KG. These operating instructions are an English translation of the original German version by the company WDT. Responsible for the content: Co.
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Page 4: About These Instructions / General
GRANUDOS Touch, control unit About these instructions / general 1.1 Scope of applicability This manual describes the function, Installation, commissioning and operation of the device. Read these operating instructions carefully prior to operating the device and keep them in close proximity to the device for immediate use! 1.2 Target group Only our authorised partners and people who have been trained in the functioning of the device are permitted... -
Page 5: Warranty
All WDT devices and equipment are manufactured using modern production methods and are subject to comprehensive quality control. However, should there be a reason for complaint, any compensation claims shall be directed to the company WDT in accordance with the general terms and conditions of warranty (see below). -
Page 6: Safety
GRANUDOS Touch, control unit Safety 2.1 Intended use The GRANUDOS Touch control unit must only be used for the purposes described in the Product Description in Section 3.2, Product description! The locally applicable regulations concerning accident prevention, occupational safety and drinking water protection must also be observed! 2.2 Safety notices Carefully read and comply with the operating instructions prior to install, maintenance and use of the device! Work on the device and changes in the settings may only be carried out by properly instructed persons! -
Page 7: Product Description - Scope Of Delivery
Remote display (optional) Device overview The GRANUDOS Touch control unit is delivered as a ready-assembled unit. Figure 1, GRANUDOS 45/100 Touch and GRANUDOS 10 Touch 1. Control unit GRANUDOS Touch 2. Hose dosing pump (covered) 3. Suction sets (covered) -
Page 8: Identification Of Device / Nameplate
No.: BA SW 002 for Granudos 45/100-Touch, No.: BA SW 003 3.4 Technical data GRANUDOS 45/100 Touch Control GRANUDOS 10 Touch Control Unit Unit Connection data Electric connection data 230VAC/50Hz ± 10%, 35W, I max. 230VAC/50Hz ± 10 %, 35W, I max. -
Page 9: Installation
GRANUDOS Touch, control unit Installation See operating instructions Part 1 Dosing technology, regarding the respective dosing device. for Granudos 10-Touch, No.: BA SW 002 for Granudos 45/100-Touch, No.: BA SW 003 Commissioning 5.1 Commissioning, - comments The work described here may only be carried out by trained specialist personnel from a specialist company. Prior to commissioning, the installed devices must be checked for proper installation and leaks. -
Page 10: Operation / Service
GRANUDOS Touch, control unit Operation / service NOTICE! The nationally applicable accident prevention regulations must be observed. 6.1 General Once all the preparations for commissioning have been completed, the settings can be made on the GRANUDOS Touch dosing system. 6.2 Control unit GRANUDOS Touch The GRANUDOS Touch control unit is equipped with a touch-sensitive display. - Page 11 GRANUDOS Touch, control unit The IN list shows the input signals to the control unit. The OUT list shows the active output signals of the control unit. Symbols used: The symbols depend on the firmware installed i.e. on the device version The function buttons on the start screen Switch to buffer tank view Reset chlorine consumption counter...
- Page 12 GRANUDOS Touch, control unit The flow in the GRANUDOS is too low. The dosing of chlorine and acid is stopped. The fuse of the chlorine dosing motor has tripped. OUT – List red = acid dosing output active yellow = chlorine dosing output active The alarm relay is active.
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Page 13: Start -Delay Booster Pump And Dosing Delay
GRANUDOS Touch, control unit Operation display: Depending on the operation state, the display shows different views. The following illustrates and describes the main display views. Start –Delay booster pump and dosing delay If the device is restarted, the start delay circuit booster pump and dosing delay runs while no dosing output is triggered. -
Page 14: Alarm
GRANUDOS Touch, control unit Alarm If an alarm occurs, this will be indicated by the symbol in the OUT list. The alarm relay is activated. The alarms are distinguished from each other (software alarms e.g. dosing time monitoring and faults (switch inputs)). In the event of measuring value alarms, the respective measuring value is additionally illustrated in red. -
Page 15: Main Menu Login
GRANUDOS Touch, control unit Main Menu Login Passwords are given under Settings System Password. The control unit is protected from unauthorised access by a personal password. Settings, calibration, output tests etc. cannot be performed without a password. You can still browse the menu and view the data logging. - Page 16 (e.g. hydrochloric acid, dissolved sodium bisulphate, etc.), the changed dosing performance and/or increased corrosiveness must be observed! We recommend to consult with the company WDT! Cycle: Length of complete dosing cycle adjustable from 30-360 seconds ...
- Page 17 GRANUDOS Touch, control unit Explanation regarding the operation with external acid control (pH) If a (existing) external dosing pump is to be operated for regulating the pH-Value, it must be remembered that the acid dosing in the GRANUDOS is always active in order to avoid deposits in the solvent system. In this case the acid control input can be clamped parallel on the chlorine control input (wire bridge).
- Page 18 GRANUDOS Touch, control unit Main menu Settings ECO – shock high chlorination This menu lets you adjust the dosing performance during a high chlorination – e.g. for buffer tank filling of filter disinfection. For monitoring purposes, the concentration must be analysed photometrically during shock chlorination! Main menu ...
- Page 19 GRANUDOS Touch, control unit Main menu Settings System Password Guest (user level 0) No password, read-only rights End user (user level 1) There is no factory setting for an end user password. We recommend the assignation of an end user password to protect the system against unauthorised access.
- Page 20 GRANUDOS Touch, control unit NOTICE! Please reduce the background lighting to the minimal brightness required by you. This increases the service life of the display significantly. Main menu Settings System Network The touch panel has a LAN interface with RJ45 socket. The current status messages can be transferred to an external display via this interface.
- Page 21 GRANUDOS Touch, control unit Determining dosing performance Tip! If the granulate manufacturer changes, or the grain size of the granulate changes significantly, dosing performance determination must be performed again so that the reserve message is accurate. Main menu Settings Dust extraction (optional) The dust extraction parameters are set here.
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Page 22: Main Menu Service
GRANUDOS Touch, control unit Main menu Settings Delay Booster pump This function is active when the GRANUDOS is being controlled externally. This allows the booster pump to be started with a set delay time e.g. after the swimming pool filter has been rinsed. This ensures that there is no more air in the pipe that could cause troubles at the GRANUDOS after restart. - Page 23 GRANUDOS Touch, control unit Main Menu Service Input Test The input test serves for checking the connected inputs (switches). The changing activation of the switch inputs is indicated by 0 (open) or 1 (closed). The fourth column displays the pin header (SLx) and the connectors (Pinx/x) to which the switch is connected.
- Page 24 GRANUDOS Touch, control unit Main Menu Service Consumption counter The consumption counter summarises consumption of each chemical. The reset button can be used to reset each individual consumption reading to 0. In order to reset, you must be logged into user level 2. Each value is called up and must be confirmed individually.
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Page 25: Main Menu Log (Event And Data Logging)
GRANUDOS Touch, control unit Main Menu Log (event and data logging) Event Log Displays a chronological list of the events that have occurred Data export Used for exporting the collected data to a USB stick Delete Used for deleting the stored data Main menu ... -
Page 26: Main Menu Calibration (Optional For Design With Buffer Tank)
GRANUDOS Touch, control unit Calibration (Optional for design with buffer tank) Main menu ph (2-point) Two-point calibration of the pH electrode pH (phenolred) One-point calibration of pH electrode The calibrations are graphically guided and are accompanied by a help text. - Page 27 GRANUDOS Touch, control unit Main Menu Calibration pH (phenolred) Notice regarding the phenol red calibration A two point calibration of the pH electrode overrules the last calibration pH with phenolred. It should be noted that the measurement of the pH-Value with phenol red may have an error of +/- 0.1 - 0.2 pH. In addition, the buffer solution is subject to an aging process and can thus additionally provide incorrect values! Carry out the calibration according to the instructions.
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Page 28: Maintenance, Care, Faults
GRANUDOS Touch, control unit Maintenance, care, faults 7.1 Device maintenance We recommend that you assign a specialist firm to carry out regular maintenance. All required maintenance and repair tasks may only be carried out by properly qualified personnel from a specialist company. Required spare parts are available from your specialist supplier. -
Page 29: Trouble-Shooting
GRANUDOS Touch, control unit For Type GR 10 Touch Depending on the type of device, the display lid can be swivelled to the left or right for installation and maintenance work. The locking axle must be removed for swivelling. The locking axle is identified by the plastic slotted screws on both sides. - Page 30 GRANUDOS Touch, control unit Fault display Cause / effect Measures This notification serves for 1. Refill chlorine, or change container Disinfectant (chlorine information purposes only, no 2. If the container/hopper is not empty, recalibrate container) empty ALARM: action ensues. The disinfection the empty switch or Chlorine container empty dosing and booster pump run...
- Page 31 GRANUDOS Touch, control unit Filling starts. The dosing device starts to produce chlorine Buffer tank filling start solution. MESSAGE: Filling with chlorine solution The flushing cycle starts, then the dosing device Buffer tank filling stop stops. stops producing chlorine solution. MESSAGE: The lower control switch for Check switch function: If the tank is empty, the...
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Page 32: Decommissioning - Storage - Disposal
GRANUDOS Touch, control unit Decommissioning – Storage – Disposal 8.1 General In the event of decommissioning or risk of frost, the devices must be emptied completely and protected against frost! 8.2 Decommissioning If the device is decommissioned for an extended period of time (more than approx. 14 days), the following tasks must be conducted. -
Page 33: Documents
GRANUDOS Touch, control unit Documents 9.1 Declaration of conformity See operating instructions Part 1 regarding the respective dosing device. for Granudos 10 Touch, Nr.: BA SW 002 for Granudos 45/100 Touch, Nr.: BA SW 003 Index: 02 Date modified: 11/06/2019 OI No.: BA SW 010-02 Granudos Touch-Steuereinheit EN SCHW 8.docx... -
Page 34: Wiring Diagrams
GRANUDOS Touch, control unit 9.2 Wiring diagrams DANGER! Risk of death due to high voltage. All electrical work on the device must only be carried out by trained specialists in accordance with the applicable safety regulations! Internal fuses must only be replaced once the voltage has been disconnected and secured against being reactivated! Wiring Diagram Power pack Granudos 45/100 and Granudos 10 Index: 02... -
Page 35: Wiring Diagram I/O Board Granudos 10
GRANUDOS Touch, control unit Wiring diagram I/O board GRANUDOS 10 Index: 02 Date modified: 11/06/2019 OI No.: BA SW 010-02 Granudos Touch-Steuereinheit EN SCHW 8.docx Page 35 of 43... -
Page 36: Wiring Diagramm Buffer Tank Granudos 45/100
GRANUDOS Touch, control unit Wiring diagramm Buffer tank GRANUDOS 45/100 Index: 02 Date modified: 11/06/2019 OI No.: BA SW 010-02 Granudos Touch-Steuereinheit EN SCHW 8.docx Page 36 of 43... -
Page 37: Wiring Diagram Buffer Tank Granudos 10
GRANUDOS Touch, control unit Wiring diagram buffer tank GRANUDOS 10 Index: 02 Date modified: 11/06/2019 OI No.: BA SW 010-02 Granudos Touch-Steuereinheit EN SCHW 8.docx Page 37 of 43... -
Page 38: Commissioning Protocol
GRANUDOS Touch, control unit 9.3 Commissioning protocol See operating instructions Part 1 Dosing technology, regarding the respective dosing device. 9.4 Operation data sheet During a "firmware update," all parameters are reset to the factory setting. After an "update," all parameters must therefore be checked and readjusted to the basin. - Page 39 GRANUDOS Touch, control unit 10 pH Supervision Alarm low 6.8 pH 6.5 – 7.4 pH 0.05 Alarm high 7.2 pH 6.6 – 7.5 pH 0.05 Delay time 5 minutes 0 – 60 min Activate pH Supervision like order Off – On 11 Delay Booster pump Delay time 30 seconds...
- Page 40 GRANUDOS Touch, control unit Operation data sheet, --master copy-- Please copy the blank operation data sheet for additional uses Optimised during Settings menu Factory setting Setting ranges Step during commissioning operation 1 Dosing performance Date: Date: pH/acid Acid 8 seconds 1-8 seconds Chlorine 15 seconds...
- Page 41 GRANUDOS Touch, control unit 12 Dosing performance Chlorine granulate rpm dosing screw like order 12 – 60 RPM Diameter dosing screw like order 19 / 26mm 13 Dosing performance acid Hose diameter 4.8mm 0.8/1.6/3.2/4.8/ext 14 Maintenance interval Maintenance after 365 days 0 –...
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Page 42: Maintenance Protocol
GRANUDOS Touch, control unit 9.5 Maintenance protocol See operating instructions Part 1 Dosing technology, regarding the respective dosing device. Index: 02 Date modified: 11/06/2019 OI No.: BA SW 010-02 Granudos Touch-Steuereinheit EN SCHW 8.docx Page 42 of 43... -
Page 43: Spare Parts List, Wear Parts List, Consumables
GRANUDOS Touch, control unit Spare parts list, wear parts list, consumables The spare parts and wear parts listed in the following are available through your specialist supplier. Please always include the exact product designation and the device serial number with you orders. The device serial number can be found on the control casing.
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