R&M STAGEMAKER SM1 Installation And Maintenance Manual
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R&M STAGEMAKER SM1 Installation And Maintenance Manual

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INSTALLATION AND
MAINTENANCE MANUAL
STAGEMAKER
English
STD-R-KHA-F-CQD-ENG
This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
SM1
®

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  • Page 1 INSTALLATION AND MAINTENANCE MANUAL STAGEMAKER ® English STD-R-KHA-F-CQD-ENG This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc. Copyright ©...
  • Page 2 SM1 I&M MANUAL/EN/11.16.2010 THIS PAGE INTENTIONALLY LEFT BLANK 2/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

  • Page 3: Table Of Contents

    SM1 I&M MANUAL/EN/11.16.2010 CAUTION: Read the instructions supplied with the product before installation and commissioning. CAUTION: Keep the instructions in a safe place for future reference. Table of contents INTRODUCTION ............................5 Contact Information ........................... 5 Warranty ............................5 Disclaimer ............................5 Safety ..............................
  • Page 4 SM1 I&M MANUAL/EN/11.16.2010 6.5.4 Removing the Load Chain ......................47 6.5.5 Installing the Load Chain ......................48 Fall Stop Assembly .......................... 50 6.6.1 General ............................50 6.6.2 Fall Stop Installation ........................50 Chain Container ..........................51 Limit Switches ..........................52 6.8.1 Upper and Lower Travel Safety Limit Switch ................

  • Page 5: Introduction

    SM1 I&M MANUAL/EN/11.16.2010 INTRODUCTION Contact Information Please do not hesitate to use the following contact information in the event that you may need assistance: R&M MATERIALS HANDLING, INC. 4501 Gateway Boulevard Springfield, OH 45502 General Telephone: 937 - 328-5100 Toll Free Telephone (US): 800 - 955-9967 General Fax: 937 - 325-5319...

  • Page 6: Safety

    SM1 I&M MANUAL/EN/11.16.2010 Safety Read and understand this manual before using the hoist. Important issues to remember during installation, operation, maintenance, and inspection are provided at the hoist control stations, at various locations on the hoist, in this manual, and in the STAGEMAKER® COMPACT Concert Hoist Operator’s Manual.
  • Page 7 SM1 I&M MANUAL/EN/11.16.2010 The words SHALL and SHOULD are used throughout this manual in accordance with definitions in the ASME B30 standards as follows: SHALL indicates a rule is mandatory and must be followed. SHOULD indicates a rule is a recommendation, the advisability of which depends on the facts in each situation.

  • Page 8: Placards And Instructions

    SM1 I&M MANUAL/EN/11.16.2010 R&M MATERIALS HANDLING, INC. has no direct involvement or control over the hoist’s operation and application. Conforming to good safety practices is the responsibility of the owner, user, and operating personnel. Only those Authorized and Qualified Personnel who have shown that they have read and have understood this manual and the STAGEMAKER®...

  • Page 9: Installation

    SM1 I&M MANUAL/EN/11.16.2010 INSTALLATION DANGER: Before installing, removing, inspecting, or performing any maintenance on a hoist, the main switch shall be de-energized. Lock and tag the main switch in the de- energized position in accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and ASME B30.16.

  • Page 10: Mounting

    SM1 I&M MANUAL/EN/11.16.2010 Mounting ® Below are the basic mounting positions for STAGEMAKER COMPACT Concert Hoists: Figure 1. Inverted Mounting and Normal Mounting INVERTED NORMAL (us ually associated with a temporary installation) (usually associated with a permanent installation) WARNING: Do not use hoist to lift people or suspend loads over people. Do not leave a freely suspended load on hoist unattended.

  • Page 11: Load Hook Throat Opening

    SM1 I&M MANUAL/EN/11.16.2010 Load Hook Throat Opening CAUTION: ANSI B30.16-1998 recommends that the throat opening of a load hook be measured and recorded prior to putting a hoist into service and that a gauge be made to provide a quick visual inspection for a bent hook as required during routine inspections.

  • Page 12: Electrical Connections And Diagrams

    SM1 I&M MANUAL/EN/11.16.2010 ELECTRICAL CONNECTIONS AND DIAGRAMS The user / owner must provide the main power supply hardware (cable, conductor bar, fuses, disconnect switch, etc.). CAUTION: Make sure that the power supply voltage is the same as that shown on hoist serial plate / nameplate.

  • Page 13: Configuration A - Single-Speed - 208 Or 230 Volt Connections

    SM1 I&M MANUAL/EN/11.16.2010 Configuration A – Single-speed – 208 or 230 Volt Connections Configuration A utilizes direct connection of a three-phase 208 or 230 volt main power supply to the hoist motor leads via a terminal strip. A motor brake rectifier circuit board (ACF) is provided to operate the D.C. hoist motor brake assembly.

  • Page 14: Configuration A - Single-Speed - 208 Or 230 Volt Wiring Diagram

    SM1 I&M MANUAL/EN/11.16.2010 Configuration A – Single-speed – 208 or 230 Volt Wiring Diagram Figure 3. Configuration A – Single-speed – 208 or 230 Volt Wiring Diagram POWER L1 L2 LEADS 2W 2U CONTROL BRAKE #1 OPTIONAL BRAKE #2 DELAYED 2U 2V MOTOR MOTOR...

  • Page 15: Configuration A - Pigtail Pin-Out Connections - R&M Standard

    SM1 I&M MANUAL/EN/11.16.2010 Configuration A – Pigtail Pin-out Connections – R&M Standard Table 1. POWER ONLY – PIGTAIL WITH PLUG MALE CE PLUG TWIST LOCK WIRE COLOR CONTROL PANEL BLUE (ME420P9) MALE PLUG (L16-20P) AWG 12 – 4 COND CONNECTIONS PIN NUMBER 3 POLE + GRD BLACK...

  • Page 16: Configuration B - Single-Speed - 208 Or 230 Volt Connections

    SM1 I&M MANUAL/EN/11.16.2010 Configuration B – Single-speed – 208 or 230 Volt Connections NOTE: THIS CONTROL IS NOT RECONNECTABLE! Figure 4. Configuration B – Single-speed – 208 or 230 Volt Connections T100 ( - ) F100 ( + ) BRAKE COIL The SM1 can only be connected to the specific voltage noted on the hoist serial tag.
  • Page 17 SM1 I&M MANUAL/EN/11.16.2010 THIS PAGE INTENTIONALLY LEFT BLANK 17/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

  • Page 18: Configuration B - Single-Speed - 208 Or 230 Volt Wiring Diagram

    SM1 I&M MANUAL/EN/11.16.2010 Configuration B – Single-speed – 208 or 230 Volt Wiring Diagram Figure 5. Configuration B – Single-speed – 208 or 230 Volt Wiring Diagram 18/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

  • Page 19: Configuration B - Wiring Labels

    SM1 I&M MANUAL/EN/11.16.2010 Configuration B – Wiring Labels Table 3. Configuration B – Wiring Labels CODE DESCRIPTION POWER SUPPLY – PHASE ONE POWER SUPPLY – PHASE TWO POWER SUPPLY – PHASE THREE GROUND MOTOR BRAKE COIL SUPPLY – VOLTS DC MOTOR BRAKE COIL SUPPLY –...

  • Page 20: Configuration B - Pigtail Pin-Out Connections - R&M Standard

    SM1 I&M MANUAL/EN/11.16.2010 Configuration B – Pigtail Pin-out Connections – R&M Standard Table 4. POWER ONLY – PIGTAIL WITH PLUG TWIST LOCK WIRE COLOR CONTROL PANEL MALE PLUG (L16-20P) AWG 12 – 4 COND CONNECTIONS 3 POLE + GRD BLACK WHITE GREEN PE (GROUND)
  • Page 21 SM1 I&M MANUAL/EN/11.16.2010 Table 7. POWER AND CONTROL – 14 PIN – PIGTAIL WITH PLUG WIRE COLOR CONTROL PANEL MALE PLUG - 14 PIN AWG 12 – 4 COND CONNECTIONS PIN NUMBER BLACK WHITE ORANGE BLACK on WHITE COMMON BLUE DOWN ------- -------...

  • Page 22: Configuration C - Single-Speed - 208 Or 230 Volt Connections

    SM1 I&M MANUAL/EN/11.16.2010 Configuration C – Single-speed – 208 or 230 Volt Connections NOTE: THIS CONTROL IS NOT RECONNECTABLE! Figure 6. Configuration C – Single-speed – 208 or 230 Volt Connections T100 ( - ) ( + ) F100 BRAKE COIL The SM1 can only be connected to the specific voltage noted on the hoist serial tag.

  • Page 23: Configuration C - Power Circuit - 208 Or 230 Volt Wiring Diagram

    SM1 I&M MANUAL/EN/11.16.2010 3.10 Configuration C – Power Circuit – 208 or 230 Volt Wiring Diagram Figure 7. Configuration C – Power Circuit – 208 or 230 Volt Wiring Diagram BROWN BLUE BLACK YELLOW/GREEN L2 L3 TO CONTROL CIRCUIT MAIN BRAKE MOTOR COIL...

  • Page 24: Configuration C - Control Circuit - 208 Or 230 Volt Wiring Diagram

    SM1 I&M MANUAL/EN/11.16.2010 3.11 Configuration C – Control Circuit – 208 or 230 Volt Wiring Diagram Figure 8. Configuration C – Control Circuit – 208 or 230 Volt Wiring Diagram 24/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

  • Page 25: Configuration C - Wiring Labels

    SM1 I&M MANUAL/EN/11.16.2010 3.12 Configuration C – Wiring Labels Table 8. Configuration C – Wiring Labels CODE DESCRIPTION POWER SUPPLY – PHASE ONE POWER SUPPLY – PHASE TWO POWER SUPPLY – PHASE THREE GROUND MOTOR BRAKE COIL SUPPLY – VOLTS DC MOTOR BRAKE COIL SUPPLY –...

  • Page 26: Configuration C - Pigtail Pin-Out Connections - R&M Standard

    SM1 I&M MANUAL/EN/11.16.2010 3.13 Configuration C – Pigtail Pin-out Connections – R&M Standard Table 9. CONTROL ONLY – PIGTAIL WITH PLUG TWIST LOCK WIRE COLOR CONTROL PANEL FEMALE RECEPTACLE AWG 16 – 7 COND CONNECTIONS (L14-20R) 3 POLE + GRD ORANGE BLUE COMMON...
  • Page 27 SM1 I&M MANUAL/EN/11.16.2010 Table 11. POWER & CONTROL –19 PIN – PIGTAIL WITH PLUG WIRE COLOR CONTROL PANEL MALE PLUG – SOCAPEX 19 PIN AWG 12 – 4 COND CONNECTIONS PIN NUMBER BLACK 1 WHITE 1 RED 1 WHITE 2 COMMON RED 4 -------...

  • Page 28: Configuration S - Single-Speed - 115 Volt Connections

    SM1 I&M MANUAL/EN/11.16.2010 3.14 Configuration S – Single-speed – 115 Volt Connections Figure 9. Configuration S – Single-speed – 115 Volt Connections 1. Power Supply Gland (Plug Connection Optional) 2. Control Supply Gland (Plug Connection Optional) 3. Motor Brake Rectifier Control Board 4.

  • Page 29: Configuration S - Single-Speed - 115 Volt Wiring Diagram

    SM1 I&M MANUAL/EN/11.16.2010 3.15 Configuration S – Single-speed – 115 Volt Wiring Diagram Figure 10. Configuration S – Single-speed – 115 Volt Wiring Diagram X1: L1 X1: L2 X1: 10 X1: PE X1: 1 X1: 4 L1 - HOT DOWN F100 L2 –...

  • Page 30: Configuration S - Wiring Labels

    SM1 I&M MANUAL/EN/11.16.2010 3.16 Configuration S – Wiring Labels Table 12. Configuration S – Wiring Labels CODE DESCRIPTION POWER SUPPLY – HOT LEAD FOR SINGLE PHASE POWER SUPPLY – NEUTRAL LEAD FOR SINGLE PHASE GROUND MOTOR LEAD MOTOR LEAD MOTOR LEAD MOTOR LEAD UP CONTACTOR DOWN CONTACTOR...

  • Page 31: Configuration S - Pigtail Pin-Out Connections - R&M Standard

    SM1 I&M MANUAL/EN/11.16.2010 3.17 Configuration S – Pigtail Pin-out Connections – R&M Standard Table 13. POWER ONLY – PIGTAIL WITH PLUGS TWIST LOCK WIRE COLOR CONTROL PANEL MALE PLUG AWG 12 – 4 CONNECTIONS (L15-20P) COND 2 POLE + GRD BLACK Z (BRASS) WHITE...
  • Page 32 SM1 I&M MANUAL/EN/11.16.2010 Table 16. POWER & CONTROL – PIGTAIL WITH PLUG WIRE COLOR CONTROL PANEL MALE PLUG – 14 PIN AWG 12 – 4 COND CONNECTIONS PIN NUMBER BLACK WHITE ORANGE BLACK on WHITE COMMON BLUE DOWN ------- ------- ------- ------- -------...

  • Page 33: Cable Assemblies

    SM1 I&M MANUAL/EN/11.16.2010 3.18 Cable Assemblies Figure 11. Cable Assemblies MAX. CABLE LENGTH EXTENSION CABLE PIGTAIL HOIST-A CONNECTORS HOIST-B HOIST-C EXTENSION CABLE FAN-OUT PIGTAIL CABLE MAX. CABLE LENGTH CONTROLLER CABLE SYSTEMS CAUTION: The above cable system diagram should be used to determine the overall length of cable in conjunction with the following maximum cable length limits.
  • Page 34 SM1 I&M MANUAL/EN/11.16.2010 Table 17. Maximum Cable Length Limits MAXIMUM CABLE LENGTH – FEET SM1-115V ------------------------ [ MAXIMUM NOMINAL CURRENT – AMPS ] CABLE SYSTEM 12AWG 14AWG 16AWG 313 FEET 196 FEET ONE HOIST (HOIST: A) ---------- [3.5 AMPS] [3.5 AMPS] 156 FEET 98 FEET TWO HOISTS (HOISTS: B+C)

  • Page 35: Initial Start-Up

    SM1 I&M MANUAL/EN/11.16.2010 INITIAL START-UP WARNING: Before connecting power to hoist, check all “motion” buttons on control assembly to make sure that they operate freely without binding or sticking. Check pendant cable, if applicable, and strain relief connection to ensure that they are not damaged. General Initial start-up procedures are as follows: Read all attached WARNING tags and placards affixed to hoist.

  • Page 36: Operational Checks - No Load

    SM1 I&M MANUAL/EN/11.16.2010 Operational Checks – No Load Check hoist motor brake function. Run hoist (if inverted position) or empty load hook (if normal position) up or down to check that load hook/hoist does not drift more than 1.0 inch [25mm]. If so, adjust brake as described in section 6.

  • Page 37: Hoist Operation

    SM1 I&M MANUAL/EN/11.16.2010 HOIST OPERATION For detailed information regarding the operational procedures and recommended safe operating practices for ® STAGEMAKER this hoist, please refer to the Concert Electric Chain Hoist Operator’s Manual that was delivered with this hoist. WARNING: Before proceeding with the normal operation of this hoist, the operator(s) shall be trained in accordance with the STAGEMAKER®...

  • Page 38: Maintenance

    SM1 I&M MANUAL/EN/11.16.2010 MAINTENANCE Basic Hoist Construction (Inverted Position) Figure 12. Basic Hoist Construction (Inverted Position) INVERTED POSITION 1. SWIVEL LOAD HOOK ASSEMBLY 2. ELECTRICAL CONTROL ENCLOSURE 3. HOIST BODY / MOTOR 4. BODY HOOK ASSEMBLY 5. CHAIN CONTAINER AND HARDWARE 6.

  • Page 39: Basic Hoist Position (Normal Position)

    SM1 I&M MANUAL/EN/11.16.2010 Basic Hoist Position (Normal Position) Figure 13. Basic Hoist Construction (Normal Position) NORMAL POSITION 1. SWIVEL LOAD HOOK ASSEMBLY 2. ELECTRICAL CONTROL ENCLOSURE 3. HOIST BODY / MOTOR 4. BODY HOOK ASSEMBLY 5. CHAIN CONTAINER AND HARDWARE 6.

  • Page 40: Motor / Body

    SM1 I&M MANUAL/EN/11.16.2010 Motor / Body The hoist motors are designed to provide dependable hoisting service. The standard motors and control enclosures are enclosed for IP55 rated protection (NEMA 3R type) against normal hazards of dust and moisture. The motor bearings are sealed and do not require further greasing. The hoist body is coated with epoxy paint and constructed of aluminum.
  • Page 41 SM1 I&M MANUAL/EN/11.16.2010 Figure 14. Slip Clutch and Motor Brake Assembly Table 18. Slip Clutch and Motor Brake Assembly Parts List ITEM DESCRIPTION MOTOR SHAFT ADJUSTING NUT WASHER SPRING COIL ASSEMBLY SPRING SPACER THRUST DISC ROTOR DISC BEARING BEARING SPACER DRIVE HUB O-RING MOUNTING SCREW...

  • Page 42: Slip Clutch Adjustment After Installation

    SM1 I&M MANUAL/EN/11.16.2010 NOTE: See Figure 14 CAUTION: Make sure the motor is not running before placing tool on the nut to adjust it. Do not touch any moving components. CAUTION: The slip-clutch generates heat when slipping. ITEMS 9 & 10 absorb this heat. When these items become too hot, clutch adjustment may be difficult due to unstable behavior of friction surfaces.

  • Page 43: Hoist Motor Brake Adjustment (See Figure 14)

    SM1 I&M MANUAL/EN/11.16.2010 6.4.3 Hoist Motor Brake Adjustment (see Figure 14) If maximum air gap of brake has been reached or will be exceeded before next inspection, re-adjust air gap. Minimum air gap Maximum air gap X = 0.006” [ 0.15 mm ] X = 0.020”...

  • Page 44: Load Chain

    SM1 I&M MANUAL/EN/11.16.2010 Load Chain 6.5.1 General CAUTION: A hoist SHALL NEVER be used if the load chain shows any evidence of mechanical damage or excessive wear. Never use the load chain as a sling. Use only original equipment chain as supplied by a factory authorized source. Improper load chain storage or installation can render the load chain unusable prior to the first lift.
  • Page 45 SM1 I&M MANUAL/EN/11.16.2010 THIS PAGE INTENTIONALLY LEFT BLANK 45/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.
  • Page 46 SM1 I&M MANUAL/EN/11.16.2010 Figure 15. Chain Dimensions Measure the following chain dimensions at several points on chain: (see Figure 15) Dimensions of one link (d x t), where d = diameter and t = pitch Length over 11 links (11t) Replace load chain if any one of these dimensions exceeds maximum allowed wear.

  • Page 47: Load Chain Specifications (See Figure 15)

    SM1 I&M MANUAL/EN/11.16.2010 6.5.3 Load Chain Specifications (see Figure 15) Chain use: Load Chain Chain type: Black Coated (Entertainment Industry Use) Size: (d) diameter x (t) pitch: 0.122” x 0.366” [3.1 x 9.3 mm] Cross-sectional area: 14,516 lbs./in [15.1 mm Class: Grade: H8S or HE G80 RAS...

  • Page 48: Installing The Load Chain

    SM1 I&M MANUAL/EN/11.16.2010 6.5.5 Installing the Load Chain Figure 16. Installing the Load Chain NORMAL INVERTED Figure 17. Load Chain Insertion 48/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.
  • Page 49 SM1 I&M MANUAL/EN/11.16.2010 1-FALL CHAIN INSTALLATION 1. Attach last link of chain onto hook of CHAIN INSERTION TOOL (item 1 - Figure 16). 2. If the insertion tool is not in the hoist (removal procedure), insert the other end of CHAIN INSERTION TOOL into chain opening closest to chain container side.

  • Page 50: Fall Stop Assembly

    SM1 I&M MANUAL/EN/11.16.2010 Fall Stop Assembly 6.6.1 General The slack fall stop is a safety stop, not a functional stop. The fall stop must be located at least 3 feet [91.4 cm] from end of last chain link. Figure 18. Fall Stop Assembly FALL STOP 36-INCH MINIMUM SNAP CLIP...

  • Page 51: Chain Container

    SM1 I&M MANUAL/EN/11.16.2010 Chain Container Figure 19. Chain Container Installation Removing Chain Container 1. Run chain out of container until fall stop approaches hoist body. 2. Open threaded links (item 1). 3. Remove chain container by slipping handles of chain container from threaded links. Installing Chain Container 1.

  • Page 52: Limit Switches

    SM1 I&M MANUAL/EN/11.16.2010 Limit Switches 6.8.1 Upper and Lower Travel Safety Limit Switch NOTE: When the hoist is supplied in an inverted configuration, as standard, the limit switches are not included. The slip clutch provides the means to stop the hoist when load chain travel limits are exceeded.

  • Page 53: Rotary Geared Limit Switch

    SM1 I&M MANUAL/EN/11.16.2010 6.8.2 Rotary Geared Limit Switch The Rotary Geared Limit Switch assembly for the SM1 is mounted inside the body underneath the brake cover. This feature adds flexibility in adjusting the limits of hoist travel when used in the inverted position. The mounting of the switch assembly has an IP55 rating / NEMA 3R type rating.

  • Page 54: Brake Coil Specifications

    SM1 I&M MANUAL/EN/11.16.2010 Adjustment The position of the air-gap between the two discs (red – gray) determines the stopping place. This position can be found by gently turning the two discs. The length of air gap determines length of reset play in opposite direction.

  • Page 55: Sm1 Motor Data

    SM1 I&M MANUAL/EN/11.16.2010 6.10 SM1 Motor Data Table 21. SM1 Motor Data HOIST POWER START NOM. FIELD HOIST SPEED LOAD SUPPLY AMPS AMPS OHMS 60 HZ AMPS 16 FPM 115V / 1 PH / 60HZ 5.31 3.45 7.15 1800 0.16 32/8 FPM 208V / 3PH / 60HZ 3600/900...

  • Page 56: Hooks

    SM1 I&M MANUAL/EN/11.16.2010 6.11 Hooks 6.11.1 General Check hooks for deformation or cracks. Hooks must be replaced if throat opening has increased by more than 15%, or if throat opening has more than 10-degree twist from plane of straight hook. Figure 21.

  • Page 57: 6.11.2 Inspection

    SM1 I&M MANUAL/EN/11.16.2010 6.11.2 Inspection Inspection for wear on body hook and load hook SHALL be checked routinely. Measure the throat opening. (dimension-a2). If throat opening exceeds maximum opening allowed, replace hook. Damaged safety latches SHALL be replaced immediately. Maximum throat opening allowed: Hook Class: 012P load hook top hook...

  • Page 58: Body Hook (Normal Position)

    SM1 I&M MANUAL/EN/11.16.2010 6.11.4 Body Hook (Normal Position) Figure 23. Body Hook (Normal Position) 1 - FALL 2 - FALL BODY HOOK CAUTION: Before removing body hook, de-energize the power to the hoist per ANSI Z244.1 and make certain that any load is removed from the load hook assembly. Also, support the total weight of the hoist, including chain, prior to removing the body hook.

  • Page 59: Preventative Maintenance

    SM1 I&M MANUAL/EN/11.16.2010 PREVENTATIVE MAINTENANCE Maintenance and Inspection Table Table 25. Maintenance and Inspection Schedule QUALIFIED INSPECTION CHECK INTERVAL PERSON BRAKE OPERATION FOR HOLDING AND RELEASING DAILY OPERATOR LOAD CHAIN FOR DAMAGE DAILY OPERATOR POWER AND/OR CONTROL CABLE SUPPORTS DAILY OPERATOR CLEANLINESS &...

  • Page 60: Lubrication

    SM1 I&M MANUAL/EN/11.16.2010 Lubrication Figure 24. Lubrication OPEN WHEEL GEARING: MOBILUX EP1 OR EQUIVALENT Table 26. Lubrication Specifications LUBRICATION POINT / QTY SPECIFICATIONS POSSIBLE BRANDS Oil or liquid grease Chain lubricant (Ceplattyn or similar) EP-90 AS REQUIRED BP Energrease LS - EP 2 GREASE (without MoS2) AS REQUIRED ESSO Unirex N2...

  • Page 61: Recommended Technical Support For Various Spare Parts

    SM1 I&M MANUAL/EN/11.16.2010 Recommended Technical Support for Various Spare Parts Table 27. Recommended Technical Support for Various Spare Parts SPARE PART REPLACED BY Upper chain guide Qualified electrician & mechanic Output shaft Qualified electrician & mechanic PG cable gland Qualified electrician Gear shaft + nuts Qualified mechanic Motor end cap...

  • Page 62: Troubleshooting

    SM1 I&M MANUAL/EN/11.16.2010 Troubleshooting Table 29. Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Emergency stop button is Hoist does not lift or lower load Release button activated Blown fuse Replace the fuse Motor thermal protection Allow motor to cool down activated Contactor terminal screws loose Tighten screws Mainline switch shut off...
  • Page 63 SM1 I&M MANUAL/EN/11.16.2010 THIS PAGE INTENTIONALLY LEFT BLANK 63/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

  • Page 64: Parts Illustration

    SM1 I&M MANUAL/EN/11.16.2010 PARTS ILLUSTRATION Hoist Body (NORMAL position shown) Figure 25. Hoist Body (Normal Position) NOTE: Flexible handles not shown – see following parts list 64/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.
  • Page 65 SM1 I&M MANUAL/EN/11.16.2010 Table 30. Hoist Body Parts List ITEM PART NUMBER DESCRIPTION 52293127 2-SPEED BODY ASSY – CONF. A 208 / 230V – 3 PHASE 52292290 2-SPEED BODY ASSY – CONF. B 208 / 230V – 3 PHASE ---- 2-SPEED BODY ASSY –...

  • Page 66: Helical Gear Mechanism & Brake

    SM1 I&M MANUAL/EN/11.16.2010 Helical Gear Mechanism & Brake Figure 26. Helical Gear Mechanism and Brake Table 31. Helical Gear Mechanism and Brake Parts List PART ITEM DESCRIPTION NUMBER 2218040 ROTOR ASSEMBLY – 3-PHASE POWER SUPPLY 52315094 ROTOR ASSEMBLY – 1-PHASE POWER SUPPLY 2218041 CHAIN SPROCKET ASSEMBLY 2218042...
  • Page 67 SM1 I&M MANUAL/EN/11.16.2010 THIS PAGE INTENTIONALLY LEFT BLANK 67/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

  • Page 68: Lifting Assembly

    SM1 I&M MANUAL/EN/11.16.2010 Lifting Assembly Figure 27. Lifting Assembly 1-FALL 2-FALL 68/73 This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.
  • Page 69 SM1 I&M MANUAL/EN/11.16.2010 Table 32. Lifting Assembly Parts List PART ITEM DESCRIPTION NUMBER 2218045 1-FALL LOAD HOOK ASSEMBLY 2212016 1-FALL SAFETY LATCH – STEEL PLATE 2218046 1-FALL LOAD HOOK 2213454001 1-FALL LOAD HOOK CAPACITY STICKER – 1/8 TON 2213454002 1-FALL LOAD HOOK CAPACITY STICKER – 125 kg 2218048 2-FALL LOAD HOOK ASSEMBLY 2212016...

  • Page 70: Control Panel Assembly - Configuration A

    SM1 I&M MANUAL/EN/11.16.2010 Control Panel Assembly – Configuration A Figure 28. Control Panel Assembly – Configuration A Table 33. Control Panel Assembly – Configuration A - Parts List PART ITEM DESCRIPTION NUMBER 2249947 CABLE GLAND SET 834176 AFC BRAKE CONTROL CARD (208V / 230V) 52741976 SM1 ELECTRICAL ENCLOSURE SET (BASE &...

  • Page 71: Control Panel Assembly - Configuration B & C

    SM1 I&M MANUAL/EN/11.16.2010 Control Panel Assembly – Configuration B & C Figure 29. Control Panel Assembly – Configuration B & C Table 34. Control Panel Assembly – Configuration B & C – Parts List PART ITEM DESCRIPTION NUMBER 2249947 CABLE GLAND SET PC BOARD 208 or 230VAC –...

  • Page 72: Control Panel Assembly - Configuration S

    SM1 I&M MANUAL/EN/11.16.2010 Control Panel Assembly – Configuration S Figure 30. Control Panel Assembly – Configuration S Table 35. Control Panel Assembly – Configuration S – Parts List PART ITEM DESCRIPTION NUMBER 2218078 ELECTRICAL ENCLOSURE SET – BASE AND COVER 52314680 CONTROLS &...

  • Page 73: Sm1 Pigtail Connectors

    SM1 I&M MANUAL/EN/11.16.2010 SM1 Pigtail Connectors Table 36. SM1 Pigtail Connectors PIGTAILS CONNECTOR PART NUMBERS CONTROL POWER & POWER ONLY ONLY CONTROL CONF. TYPE CONNECTOR CONNECTOR CONNECTOR CONNECTOR CE STYLE 3P + G 2213428001 -------- -------- NEMA L16 – 20P 3P + G 2213428017 --------...

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