Related Manuals for R&M STAGEMAKER SM1
Summary of Contents for R&M STAGEMAKER SM1
- Page 1 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com ® STAGEMAKER Concert Hoist Technical Guide RM-STGMKR-TG-2002-6-ENG.doc...
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Page 2: Table Of Contents
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Contents Introduction ......................4 Mounting Positions......................4 Installation Types ......................4 Basic Configuration Description..................5 Capacity, Speed, and Hoist Configuration Summary............6 Performance ......................7 Environment........................7 Sound Level ........................7 Proper Installation ......................7... - Page 3 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Pigtails with Plug Options ....................36 Cables with Connectors ....................37 Connector Types and Plug Wiring Identification ............38 Suggested Cable Selection Table..................41 Hoist Motor ......................
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Page 4: Introduction
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 1 Introduction 1.1 Mounting Positions Normal position is where the hoist is mounted with load chain down and hoist body up. The load block attaches to the load and moves up and down. -
Page 5: Basic Configuration Description
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 1.3 Basic Configuration Description ® STAGEMAKER concert hoists are offered in many configurations, each with its own control type and hoist features. -
Page 6: Capacity, Speed, And Hoist Configuration Summary
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 1.4 Capacity, Speed, and Hoist Configuration Summary 60 Hz 50 Hz Hoist Configuration Cap. Cap. Speed Speed Speed Frame Fall (Ton) (kg) (fpm) -
Page 7: Performance
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 2 Performance ® STAGEMAKER concert hoists are designed for lifting and transporting of materials only. Under no conditions or circumstances, either during initial installation or in regular use, are hoists to be used for lifting or transporting of personnel. -
Page 8: Hoist Configurations
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3 Hoist Configurations 3.1 Hoist Configuration A – Direct Motor Control for Mobile Installations Configuration A utilizes three-phase direct motor control for easier setup and cabling. The hoist is equipped for mobile installations so it can be mounted in the normal or inverted position. - Page 9 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 230 V...
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Page 10: Hoist Configuration B - Three-Phase Motor For Fixed Or Mobile Installation
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3.2 Hoist Configuration B – Three-phase Motor for Fixed or Mobile Installation Configuration B utilizes three-phase power and low voltage control. The hoist (SM1, SM2, SM5, SM10) is equipped for mobile installations so it can be mounted in the inverted or normal position, but when specially equipped the hoist (SM1, SM5, SM10) can also be used in the normal position of fixed applications. - Page 11 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Available options: Fixed applications (SM1, SM5 and SM10) – includes a standard chain guide, upper and lower electrical limit switches (weight-operated), a plastic chain container and the handgrips are removed.
- Page 12 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 230 V...
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Page 13: Hoist Configuration C - Programmable Control
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3.3 Hoist Configuration C – Programmable Control Configuration C utilizes three-phase power and low voltage control. The hoist is equipped for fixed installations so it can be mounted in the normal position, but when specially equipped, the hoist can also be mounted in the inverted position. - Page 14 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 230 V...
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Page 15: Hoist Configuration D - Bgv-C1 Enhanced Safety Features
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3.4 Hoist Configuration D – BGV-C1 Enhanced Safety Features Configuration D utilizes three-phase power, low voltage control and must be operated with ®... - Page 16 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 230 V...
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Page 17: Hoist Configuration E - Without Motor Controls
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3.5 Hoist Configuration E – Without Motor Controls Configuration E utilizes three-phase power and is set up for external controls (typically VFD), which are not included. - Page 18 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 230 V...
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Page 19: Hoist Configuration S - Single-Phase Motor For Fixed Or Mobile Installation
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3.6 Hoist Configuration S – Single-phase Motor for Fixed or Mobile Installation Configuration S utilizes single-phase power and low voltage motor control. The hoist is equipped for mobile installations so it can be mounted in the inverted or normal position, but when specially equipped the hoist can also be used in the normal position of fixed installations. - Page 20 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 115 V...
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Page 21: Hoist Configuration V - Variable Speed Control
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 3.7 Hoist Configuration V – Variable Speed Control Configuration V utilizes three-phase power, low voltage control and a separate controller. The hoist is mounted in the normal position, but when specially equipped, the hoist can also be mounted in the inverted position. - Page 22 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Offering and Technical Data: Capacity Model Speed Falls Chain Power Nominal Weight Chain type Current of Unit weight (Ton) (fpm) (mm) (HP) 460 V...
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Page 23: Controllers
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 4 Controllers 4.1 Group Controllers for Configuration A Hoists These group controllers are for controlling multiple hoists individually or together. The SC type controls are built in to a durable ABS plastic hand case. -
Page 24: Pushbutton Pendant Controller For Configuration B (Sm16 - Sm25) Or D
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 4.4 Pushbutton Pendant Controller for Configuration B (SM16 – SM25) or D The pushbutton pendant controller can be suspended from the hoist and is available for the SM16, SM20 and SM25 models and for the Configuration D hoist controller. -
Page 25: Controller For Configuration V
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 4.8 Controller for Configuration V Third-party controller RM-STGMKR-TG-2002-6-ENG.doc... -
Page 26: Controllers - Examples Of Use
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5 Controllers – Examples of Use 5.1 Configuration A – 8 or 12 Channel Controller Two SC4P-UL 4-channel controllers can be linked in a master-slave connection to create an eight- channel controller. -
Page 27: Configuration A - Sc Controller, Hoist & Cable
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.2 Configuration A – SC Controller, Hoist & Cable Shown here in a two-hoist, two-cable arrangement, power is supplied to the hoist with a cable equipped with CE connectors. -
Page 28: Configuration A - Sc Controller, Hoist & Cable + Splitters
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.3 Configuration A – SC Controller, Hoist & Cable + Splitters Shown here in a four-hoist, one main cable with splitters arrangement where main cable from controller is equipped with Socapex connectors and uses fan-out and fan-in cables. -
Page 29: Configuration B & S - Hoist & Cables (Separate Power & Control)
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.4 Configuration B & S – Hoist & Cables (separate power & control), 3 -party Controller Shown here in a two-hoist, four-cable arrangement where power and control are supplied to each hoist through a separate power cable and a separate control cable. -
Page 30: Configuration B & S - Hoist & Cable (Combined Power & Control)
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.5 Configuration B & S – Hoist & Cable (combined power & control), 3 -party Controller Shown here in a two-hoist, one cable arrangement where power and control is supplied to the hoist with a combined power and control cable. -
Page 31: Rd -Party Controller.30
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.6 Configuration C – 8 Channel, 3 -party Controller E-stop Operator Console Controller Power Supply Network Hub Computer Ethernet Connection High Voltage Connection Option: Remote Low Voltage Connection... -
Page 32: Configuration D - Controller, Hoist, & Cable
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.7 Configuration D – Controller, Hoist, & Cable Shown here in a BGV-C1 controller in wall mount enclosure, remote and connection cable HARTING M O T O R 1 M O T O R 2... -
Page 33: Configuration E - 3 Rd -Party Controller
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 5.8 Configuration E - 3 -party Controller RM-STGMKR-TG-2002-6-ENG.doc... -
Page 34: Pigtails/Cables/Connectors
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 6 Pigtails/Cables/Connectors 6.1 Connector Rules Power Cable From hoist To controller Male Female Control Cable To hoist Female From controller Male Combined Power/Control Cable From hoist... -
Page 35: Pigtail Options With Wiring Identification
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 6.2 Pigtail Options with Wiring Identification Configuration A Power Pigtail – 12 AWG / 4 C Black White Green Ground Configuration B &... -
Page 36: Pigtails With Plug Options
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 6.3 Pigtails with Plug Options Longer pigtail cable lengths are available (in 1 ft increments from 2 ft up to 50 ft). Configuration Description Cable... -
Page 37: Cables With Connectors
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 6.4 Cables with Connectors Cable lengths are available in 5 ft increments from 25 ft up to 125 ft. The maximum cable length for the application must be selected in accordance to the amperage and maximum voltage drop. -
Page 38: Connector Types And Plug Wiring Identification
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 6.5 Connector Types and Plug Wiring Identification Configuration Description Standard Plug Wiring Illustration Color Function Black Blue CE male plug White (420 P9) Power... - Page 39 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Configuration Description Standard Plug Wiring Illustration Color Function Twist-lock female Orange receptacle Blue COMMON (L14 – 20R) Blk / wht DOWN Green B, C &...
- Page 40 R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Harting or equal (16-pin + gnd) See male plug wiring female receptacle Color Function Brass Black Twist-lock (2 prong + gnd) male plug Silver White (L5 –...
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Page 41: Suggested Cable Selection Table
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 6.6 Suggested Cable Selection Table The tables indicate the suggested maximum power cable lengths between controller and hoist and also from hoist to hoist. -
Page 42: Hoist Motor
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 7 Hoist Motor 7.1 Features IP55 protection Class F insulation Hoist motor thermal protection (for applicable configurations only) ... -
Page 43: Hoist Brake And Torque Limiting Device
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 9 Hoist Brake and Torque Limiting Device The friction materials for the brake and the torque-limiting device are asbestos free. The hoist motor is equipped with a D.C. -
Page 44: Load Chain, Load Sprocket And Chain Guide
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 10 Load Chain, Load Sprocket and Chain Guide The load sprocket (or load wheel) has five (eight with a 45° load wheel on SM2, six on SM16) precision- machined chain pockets. -
Page 45: Hooks
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 11 Hooks 11.1 Load Block & Hook The standard load hook is forged alloy steel. The hook is equipped with a spring-loaded safety latch and supported on a thrust bearing to allow the hook to rotate 360°... -
Page 46: Load Hook Dimensions
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 11.2 Load Hook Dimensions øM Hook øM øa Forging Nr inch inch inch inch inch inch inch inch inch inch inch [mm] [mm]... -
Page 47: Swiveling Body Hook
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 11.3 Swiveling Body Hook The swiveling body hook attaches to the hoist body. The hook is equipped with a spring-loaded safety latch and is supported on a thrust bearing to allow it to rotate 360°... -
Page 48: Self Locking Hooks
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 11.6 Self Locking Hooks Self-locking hooks have positive action throat closure and are available for the load block and as a suspension hook for the hoist. -
Page 49: Hoist Limit Switch
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 13 Hoist Limit Switch 13.1 Upper and Lower Electrical Limit Switches Upper and lower electrical limit switches are for over-travel protection and available for all models except the SM2. -
Page 50: Hoist Protection Rating
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com Hoist Body Location of rotary limit switch Inside the body Inside the body SM10 Inside (2 switches) or Outside (4 switches) SM16, SM20, SM25 Inside the body (2 switches) A geared limit switch shall be used in at least the following cases:... -
Page 51: Incremental Encoder
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 17 Incremental Encoder The incremental encoder constantly monitors the position/height of the load and feeds it back to the controller. With the incremental encoder, the positions are not absolute and need to be reset. Note: None of these encoders are short-circuited protected. -
Page 52: Model Description
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 18 Model Description SM5 50 Hoist Configuration -A Direct control -B Low voltage control -C Low voltage control & programmable controller -D Low voltage control &... -
Page 53: Conversions
R&M Materials Handling, Inc STAGEMAKER Concert Hoist ® ® Springfield, Ohio USA Technical Guide 800 955-9967 June 2009 : www.rmhoist.com 19 Conversions Conversion of SI units to U.S. customary units To convert from Multiply by common Kilogram (kg) pound mass (lbm) 2.205 Kilogram (kg) ton (2000 lbm)