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Summary of Contents for stayer TE35A
- Page 1 TE35A Operating instructions TE50A Área Empresarial Andalucía - Sector 1 C/ Sierra de Cazorla, 7 28320 - Pinto (Madrid) SPAIN Email: sales@grupostayer.com Email: info@grupostayer.com www.grupostayer.com...
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Page 2: Table Of Contents
OWNER’S MANUAL CONTENTS 1. NOTE 2. PASSPORT DATA 3. LIMITED WARRANTY 4. SAFETY AND GENERAL INFORMATION SAFETY FORESEEN USE OF THE MACHINE CORRECT USE OF THE MACHINE PIECE CLAMPING] TOOL FIXING CHIPS DURING MACHINE 5. TEST REPORT 6. MAIN SPECIFICATIONS 7. -
Page 3: Note
OWNER’S MANUAL NOTE This manual has been prepared for the owner and operators of this machine. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operation and maintenance procedures. Completely read the safety and maintenance instructions before operation or servicing the machine. -
Page 4: Limited Warranty
OWNER’S MANUAL LIMITED WARRANTY We makes every effort to assure that our products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follow: ONE YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. -
Page 5: Safety And General Information
OWNER’S MANUAL SAFETY AND GENERAL INFORMATION 1. SAFETY A drilling machine, due to its purpose, is considered an “open machine” Therefore, some safety measures have to be taken to avoid accidents. Bear in mind the following safety instructions: The machine must always be operated for the purpose for which was designed. -
Page 6: Foreseen Use Of The Machine
OWNER’S MANUAL main switch to the “0”position. Before changing speeds, stop the machine and wait until all moving elements are completely brought to a halt. Do not ever leave the machine on without supervision. When leaving the machine, check that the general switch is in the “0”position and that moving elements are stopped. -
Page 7: Correct Use Of The Machine
OWNER’S MANUAL or parallel shank if they are going to be fitted by means of a tool holder. Contact the tool manufacturer for any further information. Do not ever use tools which were not designed to be used in a drilling machine and that have been adapted. -
Page 8: Tool Fixing
OWNER’S MANUAL one of the operations mentioned above) must be clamped in an appropriate device such as a drill chuck and the drill chuck must be correctly clamped to the machine table. For this reason the machine tables are provided with “T”slots. The pieces must be clamped conveniently by some clamping device. - Page 9 OWNER’S MANUAL helicoidal chips. The chips fragmented in small bits can be rejected from the machining area and can be dangerous if they reach the eyes of the operator. To avoid this, it is advisable to wear safety glasses. The long helicoidal chips tend to roll up the tool and gain considerable volume before breaking, which is dangerous if they reach the operator as they may produce injuries.
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Page 10: Test Report
OWNER’S MANUAL TEST REPORT Checking items Inspection item Tolerance Data Flatness of table and 0.12 base Spindle taper run out a.0.03 a. At the end of spindle b.0.06 nose b. At the end of 200mm test bar Verticality of spindle a.0.10/300 center line to table (α≤90°) -
Page 11: Main Specifications
OWNER’S MANUAL b. Longitudinal direction MAIN SPECIFICATIONS Max.drilling capacity 40 mm Threading in steel & last iron 22/24 mm Distance spindle center to column surface 350 mm Max.distance spindle nose to worktable 770 mm Distance spindle nose to base 1320 mm Spindle taper Spindle travel 180 mm... -
Page 12: Transport
OWNER’S MANUAL Transport Insert an iron bar through the transversal hole in the machine head which with the aid of a rope, will be used for lifting the machine. -
Page 13: Inspection
OWNER’S MANUAL INSPECTION The machine should be carefully examined on arrival, to check that it is complete and in good order, so that claims can be made , if necessary. FOUNDATION DIAGRAM CLEANING Remove all anti-rust compounds. Clean and lubricate all movable... -
Page 14: General Description
OWNER’S MANUAL parts. GENERAL DESCRIPTION 1. driving motor 8. rapid manual feed 2. speed plate control 3. speed selectors 9. oil filling opening 4. operation panel deep stop 6. oil draining plug oil level window 7. oil level window oil draining plug... -
Page 15: Filling With Oil
OWNER’S MANUAL oil pump control spiral spring housing sight gage tool ejector oil filling opening feed selector FILLING WITH OIL 4.5L 0.5L Empty The speed box incorporates an oil pump to lubricate the gears. Attention! The machine is supplied without oil for transport reasons. Please, follow following... -
Page 16: Lubrication
OWNER’S MANUAL Remove upper plug Fill oil by using a funnel. Stop filling oil when oil level reaches the red mark on level window. This red mark must be never exceeded; as otherwise, the oil will overflow out the machine. If this occurs, remove plug and drain oil until oil level goes down to red mark on level window. -
Page 17: Return Spring
OWNER’S MANUAL To remove tool from the spindle, perform the following operations: 1. Lower the spindle from the reels a little bit and introduce the extractor bolt. 2. Raise the spindle from the reels. 3. Hold the tool with the hand when raising the spindle or it will fall on to the table ATTENTION: Do not leave the extractor bolt introduced. -
Page 18: Operation Panel
OWNER’S MANUAL When the load is reduced, the feed starts up again. If for any reason, such as due to wear of the limiter discs or the need for a higher working load, it is required to readjust it, we recommend the following action. -
Page 19: Wiring Diagram
OWNER’S MANUAL WIRING DIAGRAM... -
Page 20: Electrical Components
OWNER’S MANUAL ELECTRICAL COMPONENTS LIST Code Name Model Specification Circuit breaker 3VU13400MJ00 2.5-4A Circuit breaker DZ47-60 D1 2P Circuit breaker DZ47-60 C3 1P KM1-2 Contactor 3TB41-22 Coil voltage 24V Relay 3TH8031 Coil voltage 24V Main switch JCH13-20/3 Switch LW8PS-20 SA3,SA4 Knob switch LAY3-11X/2 Black... -
Page 21: Drill Protection Guard
OWNER’S MANUAL DRILL PROTECTION GUARD The machine is provided with a security micro drill guard. Before pressing the starting push button, set the drill guard in the working position, otherwise the machine controls will not start. Note: If the guard is opened when operating the machine, the machine will stop. - Page 22 OWNER’S MANUAL clockwise and that the motor pump(if required on machine model) pumps the coolant liquid. Should not this happen so, invert the current inlet phases. ATTENTION: In this machine, when the main power switch is placed at: “0”position, the minimum tension auxiliary circuit remains under tension.
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Page 23: Machine Care And Maintenance
OWNER’S MANUAL MACHINE CARE AND MAINTENANCE Drilling machines are highly accurate machine tool designed to operate around the clock if properly operated and maintained. Machine must be lubricated and checked for adjustment before operation. Improper lubrication or loose nuts and bolts can cause excessive wear and dangerous operating conditions. - Page 24 OWNER’S MANUAL 9. In order to maintain the machining accuracy, take care of the center, the surface of the machine tool for the chuck and avoid mechanical damage and the wear due to improper guide. If the damage is found, the maintenance should be done immediately.
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Page 25: Base
OWNER’S MANUAL BASE BASE PARTS... - Page 26 OWNER’S MANUAL Parts No. Description Qty. Z5040-1101 Base Z5040-1103 Column Z5040-2307 Scale plate “O” scale plate Z5040-1105 Plate Z5040-1201 Rack Z5040-1104 Rotary table support Z5040-1106 Table support Z5040-1102 Table Pump Knob 1set Z5040-1204 Shaft Z5040-1202 Gear Z5040-1203 Worm shaft Z5040-1206 Washer T-bolt Washer...
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Page 27: Speed Box
OWNER’S MANUAL SPEED BOX SPEEDBOX PARTS... - Page 28 OWNER’S MANUAL PARTS NO. DESCRIPTION Z5040-2101 Gear box Z5040-2104 Oil pump Z5040-2219 gasket Z5040-2106 Base cover 4.5×3.55 O-ring Z5040-2107 sleeve Z5040-2221 Small shaft Z5040-2301 gear Z5040-2105 cover Z5040-2108 cover Driving motor Z5040-2201 gear Z5040-2220 cover M6×16 screw M8×12 screw Z5040-2402 gasket M10×35 screw...
- Page 29 OWNER’S MANUAL 8×32 Retainer ring 6008-2RS bearing Retainer ring Z5040-2202 shaft Z5040-2204 gear Z5040-2205 gear Z5040-2206 gear Z5040-2203 gear 6×36 Retainer ring Retainer ring 6206-2RS bearing Z5040-2207 sleeve Z5040-2214 sleeve Z5040-2208 gear Z5040-2209 Gear shaft 8×5×50 8×5×36 Z5040-2210 gear Z5040-2211 gear Z5040-2212 gear...
- Page 30 OWNER’S MANUAL HEADSTOCK HEADSTOCK PARTS...
- Page 31 OWNER’S MANUAL PARTS NO. DISCRIPTION QTY. Z5040-2102 Headstock Retainer ring 6205-2RS Bearing Z5040-2231 Shaft Z5040-2401 Gear 6×14 Retainer ring 4×36 Z5040-2232 Gear Z5040-2233 Shaft Z5040-2234 Handle Z5040-2111 Handle support Z5040-2112 Shift fork 10×32 Z5040-2227 Quill 494052 bearing 51108/P5 bearing Z5040-2228 spindle 6006-2RS/P6 bearing...
- Page 32 OWNER’S MANUAL 8×30 Steel ball Z5040-2242 M6×20 screw Z5040-2303 Scale plate Z5040-2304 Scale plate Z5040-2241 Tube joint Z5040-2243 Plate spring M8×25 Screw Z5040-2244 spring M8×16 Screw M5×12 Screw M5×8 Screw M6×12 Screw M8×40 Screw M10×25 Star handle Z5040-2245 Spring M8×20 Screw Oil cup 8×50...
- Page 33 OWNER’S MANUAL FEED BOX...
- Page 34 OWNER’S MANUAL FEEDBOX PARTS PARTS NO. DISCRIPTION QTY. Z5040-3101 Feed box Retainer ring 16002-2RS bearing Z5040-3201 Worm shaft Bearing 6×16 Z5040-3301 Washer Z5040-3202 Gear 45*25*2 Disk spring M22X1.5 Ball Z5040-3205 Turn style hub Retainer ring 16007-2RS bearing Z5040-3208 Handle holder Z5040-3207 Gear shaft Z5040-3204...
- Page 35 NOTAS...
- Page 36 Área Empresarial Andalucía - Sector 1 C/ Sierra de Cazorla, 7 28320 - Pinto (Madrid) SPAIN Email: sales@grupostayer.com Email: info@grupostayer.com www.grupostayer.com...
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