Related Manuals for Kolmeks AE Series
Summary of Contents for Kolmeks AE Series
- Page 1 Installation, Operation and Maintenance instructions AE_, AKN_, AL_, AP, AT, K_, L_, T Inline centrifugal pumps 20.4.2021/Kolmeks manual EN rev 3.docx...
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Page 3: Safety Of Machinery
Such information includes all important requirements of national legislation and other safety information given by the plant operator. The correct process and application data is important for the safe and reliable operation of the product. Environmental circumstances must be specified to Kolmeks before the pump delivery. Such conditions are for example: - Unusual temperature... - Page 4 During operation, there is always a risk of damage to the piping connected to the machine (risk of high- pressure/hot/harmful liquid spray) if the supplied instructions are not followed. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 5 2.2.4.5 Noise and vibration Noise level (dB [A] 1m) will be informed if needed. Follow the data given and do the necessary steps to prevent risks caused by noise or vibration in the operating conditions. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 6 2.2.6.1 Information and warning devices Follow the specified requirements shown in the Machinery Directive and/or national legislation of the country where the machine is used related to information and warning devices used in the machine. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 7 WARNING Do not expose the pump to heat when you disassemble the pump, because liquid trapped in the pump can cause a risk of explosion. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 8 Do not start the pump before the system and the pump is filled up with the medium and vented. CAUTION Do not operate the pump below the minimum recommended flow. CAUTION Make sure the suction valve is open during operation. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 9 Incorrect estimate of inlet pressure when the pump was selected. Pump is not correctly filled with the pumped liquid. - Suction valve not opened - Suction tank not properly filled - Suction piping resistance or air tightness incorrectly examined 20.4.2021/Kolmeks manual EN rev 3.docx...
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Page 10: Technical Data
The exact values depend on the motor type, efficiency class and brand of motor. That exact values are informed in the order confirmation and motors rating plate. Enclosure class: IP55 Insulation class: Duty type: S1 (continuous duty) Ambient temperature: max. +40 °C 20.4.2021/Kolmeks manual EN rev 3.docx... -
Page 11: Safety Symbols
ALX, LX - in addition to above mentioned liquids various acids, salts, oxidizing and chemically active organic fluids - sea water Nominal pressure 16 bar Max. temperature + 120 - 180°C depending on seal construction/materials used 20.4.2021/Kolmeks manual EN rev 3.docx... - Page 12 Lifting ropes used directly for lifting or holding the pump or pump unit must not include splicing other than at their ends. Textile ropes and slings must not include knots, connections or splicing other than at the ends of the sling. This is not applicable to an endless sling. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 13 When the pump serves as a stand-by or is stopped for longer time for some reason, it is necessary to start it for a while after two weeks stoppage. 20.4.2021/Kolmeks manual EN rev 3.docx...
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Page 14: Installation And Start-Up
Note. The use of over 50 Hz frequency may cause the overload of the motor. The motor suitability for frequency drive use must be ensured if the supply voltage is more than 500V. 20.4.2021/Kolmeks manual EN rev 3.docx... -
Page 15: Maintenance And Repair
(not always) The motor is equipped with ball bearings which are lubricated for life and therefore do not need any service. In the case of any motor malfunction it is recommended to replace the whole exchange unit. 20.4.2021/Kolmeks manual EN rev 3.docx... - Page 16 Bearing types 11.2.2. Pump with IEC-standard motor Pump type Manufacturing year and month Serial number Impeller diameter and material Duty point Nominal power of motor 11.2.3. Example of rating plate for IEC-standard motor Motor type Rating 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 17 SHAFT SEAL O-RING O-RING (T- and AT-serie) SCREW OR NUT SCREW (T- and AT-serie) SCREW PIPE UNION (Internal flushing) PIPE UNION (Internal flushing) COOLING PIPE (Internal flushing) FLAP (T- and AT-serie) CYLINDICAL PIN (T- and AT-serie) 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 18 SEALING FLANGE WASHER (not always) SHAFT SEAL V-RING O-RING SCREW PIPE UNION 2 piece 12.3 End-suction (KD, K, KM) POS.NO. DESCRIPTION ELECTRICAL MOTOR PUMP HOUSING IMPELLER SEALING FLANGE SCREW WASHER SHAFT SEAL O-RING SCREW OR NUT 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 19 50 O-RING OR GASKET 60 SCREW / NUT 62 SCREW 67 SCREW 70 SCREW / NUT 73 SCREW 80 PIPE UNION (Internal flushing) 81 PIPE UNION (Internal flushing) 86 PIPE (Internal flushing) 89 WASHER 92 COUPLING PROTECTION 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 20 6) Connect the motor cable and exchange unit. Tighten open the valves. Start the pump the screws/nuts of the and check the direction of unit evenly. rotation. Vent the system. Monitor the operation of the pump. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 21 Tighten the screw/nut of the impeller. In the twin pump installation it is possible to substitute the damaged unit by a blind cap (to be ordered separately). The other unit can be driven then normally. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 22 0.08. 11) Align the 12) Assamble the exchange unit by the flange reverse order of steps 1 to 5. perpendicularity run-out to motor shaft using a measuring gauge. The max. allowed run-out is 0.15. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 23 Check the O-ring and lubricate it with soap water, not with oil. Then install the O-ring in the groove of the sealing flange (in the stationary ring for BO- and BP-marked seals). 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 24 Lubricate the shaft and the seal elastomer bellows suitably with soapy water, not with oil. 20.4.2021/Kolmeks manual EN rev 3.docx...
- Page 25 16.2.7 Installing spring, back plate and impeller Rotate the shaft sligtly and carefully and ensure that the seal fits well. Then, install spring, back plate (if separate) and impeller. NOTE!: Never start or let the pump run dry. 20.4.2021/Kolmeks manual EN rev 3.docx...
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Page 28: Declaration Of Conformity
DECLARATION OF CONFORMITY We, Kolmeks Oy, Taimistotie 2, FI-14200 Turenki FINLAND declare under our sole responsibility for inline-pumps, to which this declaration relates, are in conformity with the: Machinery Directive 2006/42/EY EMC- directive 2014/30/EU Low voltage directive 2014/35/EU Standard EN 809:1998+A1:2009 Pumps and pump units for liquids.
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