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UNIT 1 VALENTINES BUILDING
AINTREE RACECOURSE
BUSINESS PARK
AINTREE
LIVERPOOL
L9 5AY
JEWEL
HOLE IN THE WALL
Horizon trim version
DECORATIVE FUEL EFFECT GAS FIRE
THIS APPLIANCE IS CAT I
2H
FOR USE WITH NATURAL GAS
ONLY
G20 AT 20mbar
IN G.B. AND I.E.
USERS
INSTALLATION & SERVICING
BOOK
issue 3
1
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Summary of Contents for crystal fires JEWEL HOLE IN THE WALL
- Page 1 UNIT 1 VALENTINES BUILDING AINTREE RACECOURSE BUSINESS PARK AINTREE LIVERPOOL L9 5AY JEWEL HOLE IN THE WALL Horizon trim version DECORATIVE FUEL EFFECT GAS FIRE THIS APPLIANCE IS CAT I FOR USE WITH NATURAL GAS ONLY G20 AT 20mbar IN G.B. AND I.E. USERS INSTALLATION &...
- Page 2 INDEX FRONT COVER 2.INDEX 3.TECHNICAL DATA 4.INSTALLATION GENERAL 5.HEARTH 6.INSTALLATION 7. BESPOKE FIRETRAY INSTALLATION CRITERIA 8. FIRETRAY SIZES 9.FIG A 10. INSTALLATION 11.INSTALLATION /ODS/ SERVICING 15 USERS INSTRUCTIONS 19.FUEL LAYOUT PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE YOU START INSTALLING THE APPLIANCE KEEP THIS BOOKLET HANDY FOR FUTURE REFERENCE issue 3...
- Page 3 300 mm TRIMS available in black stone or brushed steel IT IS HIGHLY RECCOMENDED A FLUE LINER IS INSTALLED WITH THIS APPLIANCE USING A CRYSTAL FIRES GATHER HOOD IF THE FLUE IS NOT NEW GAS TYPE: G20 NATURAL GAS PRESSURE : 20 MBAR...
- Page 4 INSTALLATION GENERAL IMPORTANT NOTES JEWEL HIW IS DESIGNED AND TESTED TO THE REQUIREMENTS OF BSEN509:2000 AND IS FITTED WITH AN ATMOSPHERE SENSING DEVICE THE JEWEL SUNRISE CAN ONLY BE USED IN CONJUNCTION WITH A CONVENTIONAL CLASS 1 FLUE OR A 5” FLUE LINER WHEN INSTALLED WITH A CRYSTAL FLUE SPIGOT SHOWN IN FIG a A NON COMBUSTABLE HEARTH MUST BE PROVIDED TO COMPLY WITH THE BUILDING REGULATIONS OR A SUITABLE PROPRIETARY FIRE SURROUND WITH A...
- Page 5 USERS INSTALLATION AND SERVICING INSTRUCTIONS Horizon trim bespoke version APPLIANCE MUST BE FITTED MINIMUM 300mm TO BOTTOM OF TRIM, FLOOR LEVEL HEARTH NO PURPOSE MADE HEARTH IS REQUIRED WITH THIS GAS APPLIANCE PROVIDING IT IS WALL MOUNTED AT A MINIMUM HEIGHT OF 300mm TO THE BOTTOM OF THE APPLIANCE TRIM issue 3...
- Page 6 A LINED FLUE WITH A MINIMUM DIAMETER OF 175 mm(7ins), OR A LINED FLUE WITH A MINIMUM DIAMETER OF 125mm when used with a crystal fires flue spigot.see fig.a UNDER NO CIRCUMSTANCES MUST A 125mm LINER BE USED WITHOUT THE...
- Page 7 JEWEL HOLE IN WALL FIRETRAY WHEN FITTED INTO A BESPOKE FIREPLACE THE JEWEL HOLE IN THE WALL CAN BE INSTALLED INTO A BESPOKE FIREPLACE PROVIDING CERTAIN CRITERIA ARE MET AS PER TEST APPROVALS. THE CRITERIA ARE AS FOLLOWS ALL MATERIALS USED MUST BE FIREPROOF AND SUITABLE FOR THE PURPOSE INTENDED.
- Page 8 FIRETRAY SIZES FOR BESPOKE INSTALLATION 520mm 50mm 120mm Front view Fixing points 40mm 40mm each fibre stip 10mm flange overhang 98 mm Top view 20mm Ventilation See below Side view When fitting jewel hole in wall firetray into a bespoke surround ,the firetray must be secured in position using two screw holes on rear of tray , Adequate ventilation of a minimum of 60cm2 must be allowed to “A”...
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Page 9: Plan View
fig a 355mm 160mm 120mm 210mm 407mm PLAN VIEW 60mm 300mm 355mm 40mm front view +/_ 3mm JEWEL HOLE IN WALL SPIGOT TO SUIT 125mm FLUE LINER CONNECT FLUE LINER TO FLUE SPIGOT AND SECURE.LEAVE IN BUILDERS OPENING 25mm ABOVE TOP OF FIRE BOX. INSERT BOX INTO OPENING AND SECURE SPIGOT USING 8 SELFTAPPING SCREWS SUPPLIED. - Page 10 INSTALLATION STEPS CHECK FLUE CHECK THAT THE CHIMNEY CONFORMS TO THE REQUIRED SPECIFICATIONS AS PREVIOUSLY STATED EXAMINE THE CONDITION AND CARRY OUT ANY REMEDIAL WORK IF THE FLUE HAS BEEN USED FOR SOLID FUEL IT SHOULD BE SWEPT AND A SMOKE TEST CARRIED OUT TO CHECK THAT SATISFACTORY SMOKE CLEARANCE HAS BEEN ESTABLISHED IF ALL THE SMOKE IS NOT DRAWN INTO THE FLUE ,PRE HEAT THE FLUE WITH...
- Page 11 TEST POINT SCREW. FIT TRIMS THE JEWEL HOLE IN THE WALL COMES WITH 2 TRIMS PACKED IN SEPARATE BOX.THE FIRST INNER TRIM IS SCREWED TO THE MAIN BOX USING SIX SELF TAPPING SCREWS. 3 TO THE LEFT AND 3 TO THE RIGHT.
- Page 12 INSTALLATION STEPS INSTRUCT USER DEMONSTRATE THE LIGHTING AND EXTINGUISHING PROCEDURES TO THE USER AND REMOVAL AND REFITTING OF THE TRIM FOR CLEANING. THE CURING EFFECT OF HEATING THE LOGS AND OTHER CERAMICS COMPONENTS WILL CAUSE AN INITIAL ODOUR. THE APPLIANCE SHOULD BE SERVICED ANNUALLY BY A COMPETENT PERSON IN ACCORDANCE WITH THESE INSTRUCTIONS AND THE APPLIANCE CHECKED FOR SPILLAGE IN ACCORDANCE WITH THE METHOD DETAILED IN THESE INSTRUCTIONS...
- Page 13 WITH A SPANNER AND CLEAN OR REPLACE RE ASSEMBLE IN REVERSE ORDER TURN ON GAS SUPPLY .CHECK FOR SOUNDNESS AND RECOMMISSION THE APPLIANCE 4 REPLACEMENT OF OXY-PILOT ASSEMBLY DISCONNECT FIRE AT INLET ELBOW REMOVE FIRETRAY BY UNSCREWING 5 SCREWWS AT FRONT OF TRAY AND TWO AT BACK DISCONNECT THERMOCOUPLE FROM GAS VALVE DISCONNECT GAS CONNECTION FROM PILOT ASSEMBLY...
- Page 14 issue 3...
- Page 15 BECHERS DRIVE AINTREE RACECOURSE BUSINESS PARK AINTREE LIVERPOOL L9 5AY JEWEL HOLE IN THE WALL DECORATIVE FUEL EFFECT GAS FIRE Horizon trim version THIS APPLIANCE IS CAT I FOR USE WITH NATURAL GAS ONLY G20 AT 20mbar IN G.B. AND I.E. USERS INSTUCTIONS issue 3...
- Page 16 IT IS HIGHLY RECCOMENDED FLUE LINER IS INSTALLED WITH THIS APPLIANCE IF THE FLUE IS NOT NEW IF A FLUE LINER IS NOT INSTALLED WITH THIS APPLIANCE WE HIGHLY RECOMMEND THE BURNER IS INSPECTED FOR DEBRI ON A WEEKLY BASIS AND IF NECCESARY REMOVE AS REQUIRED. IF DEBRI CONTINUES SEEK EXPERT ADVISE USERS INSTRUCTIONS FOR JEWEL GAS APPLIANCE YOUR JEWEL GAS APPLIANCE IS A DECORATIVE LIVE FUEL EFFECT...
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Page 17: Operation
OPERATING INSTRUCTIONS MERTIK MAXITROL REMOTE CONTROL SYSTEM ON POSITION OFF POSITION IGNITION /PILOT POSITION FIGURE 1 OPERATION LIGHTING PROCEDURE TURN KNOB A (FIGURE 1) SLIGHTLY LEFT TOWARDS THE IGNITION POSITION(SHOWN IN FIG 1 ABOVE) UNTIL REACHING STOP,PRESS DOWN AND HOLD FOR FIVE SECONDS (ONLY PILOT GAS FLOWS) CONTINUE PRESSING DOWN KNOB A WHILE TURNING FURTHER LEFT TO ACTIVATE PIEZO,CONTINUE TO HOLD DOWN FOR 10 SECONDS AFTER PILOT... - Page 18 SHUT OFF PROCEDURE 1.TURN KNOB A RIGHT UNTIL REACHING STOP. IN THIS POSITION ONLY PILOT GAS FLOWS 2.TO SHUT OFF VALVE COMPLETELY,PRESS DOWN SLIGHTLY AND CONTINUE TURNING RIGHT FROM PILOT POSITION TO THE OFF POSITION.THE SAFETY INTERLOCK PREVENTS RE-IGNITION OF THE PILOT FLAME UNTIL THERMOCOUPLE HAS COOLED DOWN SUFFICIENTLY(ELAPSED TIME WILL VARY BASED ON THERMOCOUPLE TYPE)
- Page 19 CLEANING BEFORE CLEANING ANY PART OF THE FIRE ,ENSURE THAT THE GAS IS TURNED OFF AND FIRE IS COOL COAL BED LAYOUT PERIODICALLY SMALL DEPOSITS OF SOOT MAY GATHER ON THE FUEL BED AND BURNER, THIS MUST BE REMOVED BY REMOVING FUEL AND BRUSHING ANY DEPOSITS WITH A SOFT BRUSH AND VACUUMING THE BURNER, THEN REPLACE FUEL USING THE FOLLOWING PROCEDURE.
- Page 20 SHOWN INCORRECT BELOW MAIN BURNER PILOT LIGHT ANY FUEL PIECES CAN BE POSITIONED FRONT AND BACK AS SHOWN BUT MUST NOT IMPINGE ANY FLAMES OR CROSS THE BURNER INCORRECT ABOVE AS SHOWN AS THE FUEL PIECES ARE CROSSING THE BURNER MAIN BURNER PILOT LIGHT ANY FUEL PIECES CAN BE POSITIONED FRONT AND BACK AS SHOWN...
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