Ravaglioli G1180.30SLIM Instruction Manual
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Ravaglioli G1180.30SLIM Instruction Manual

Ravaglioli G1180.30SLIM Instruction Manual

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For spare parts drawings refer to the section "LIST OF COMPONENTS".
• For any further information please contact your local dealer or call:
Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy
Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com
7105-M002-10_R
G1180.30SLIM
G1180.30SLIMIT
INSTRUCTION MANUAL
TRANSLATION FROM THE
GB
ORIGINAL INSTRUCTIONS
7105-M002-10_R
- Rev. n. 10 (05/2020)

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Summary of Contents for Ravaglioli G1180.30SLIM

  • Page 1 • For any further information please contact your local dealer or call: Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com 7105-M002-10_R...

  • Page 2: Table Of Contents

    7105-M002-10_R INSTRUCTION, USE AND Page 2 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT SUMMARY 12.2 Preliminary operations - Preparing 1.0 GENERAL INTRODUCTION __________ 7 the wheel ______________________________17 Introduction ____________________________ 7 12.3 Wheel clamping _______________________17 2.0 INTENDED USE _____________________ 7 12.3.1 Reverse wheel pan protection ______19...
  • Page 3 INSTRUCTION, USE AND Page 3 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. FIG. 1 - G1180.30SLIM - G1180.30SLIMIT 1 – Mandrel 2 – Tool 3 – Upper bead breaker 4 – Lower bead breaker 5 – Control panel 6 –...
  • Page 4 7105-M002-10_R INSTRUCTION, USE AND Page 4 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Symbols Description Symbols Description Warning. Be particularly careful Read instruction manual. (possible material damages). FORBIDDEN! Danger! Be particularly careful.
  • Page 5 7105-M002-10_R INSTRUCTION, USE AND Page 5 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. INFORMATION PLATE LOCATION TABLE...
  • Page 6 7105-M002-10_R INSTRUCTION, USE AND Page 6 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT Code numbers of plates B1541000 Danger plate B1594000 Date indicating plate B2166000 Bead breaker danger plate B2167000 Obligation to wear protective clothing plate B2168000 Burst danger indicating plate...

  • Page 7: General Introduction

    7105-M002-10_R INSTRUCTION, USE AND Page 7 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. INTENDED USE SOME OF THE PICTURES PRE- SENT IN THIS MANUAL HAVE The machines described in this manual and their BEEN OBTAINED FROM PICTURES different versions, are tyre-changers for car tires...

  • Page 8: Safety Devices

    7105-M002-10_R INSTRUCTION, USE AND Page 8 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT SAFETY DEVICES Residual risks The machine was subjected to a complete analysis of PERIODICALLY, AT LEAST MONTH- risks according to reference standard EN ISO 12100.

  • Page 9: Packing And Mobilization For Transport

    7105-M002-10_R INSTRUCTION, USE AND Page 9 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. PACKING AND MOBILIZATION FOR OPERATORS MUST WEAR SUIT- TRANSPORT ABLE WORK CLOTHES, PROTEC- TIVE GLASSES AND GLOVES, AGAINST THE DANGER FROM THE SPRAYING OF DANGEROUS...

  • Page 10: Unpacking

    7105-M002-10_R INSTRUCTION, USE AND Page 10 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT UNPACKING MOBILIZATION DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT THE LIFTING EQUIPMENT MUST WITHSTAND WITH PACKAGING MATERIAL A MINIMUM RATED LOAD EQUAL TO THE (NAILS, ETC.).

  • Page 11: Working Environment Condi

    7105-M002-10_R INSTRUCTION, USE AND Page 11 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. WORKING ENVIRONMENT CONDI- gerous from entering the area. The machine must be fixed on a flat floor surface, preferably of cement or TIONS tiled. Avoid yielding or irregular surfaces. The base...

  • Page 12: Fixtures Contained In The Packing

    INSTRUCTION, USE AND Page 12 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT • Execute 4 holes with 12 mm diameter on the floor Assembly procedures by the holes on the bottom floor; 1. Assemble “Tubeless inflation” unit to the machine •...

  • Page 13: Electrical Connection

    7105-M002-10_R INSTRUCTION, USE AND Page 13 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 10.0 ELECTRICAL CONNECTION Fig._9 EVEN THE TINIEST PROCEDURE OF AN ELECTRICAL NATURE MUST BE CARRIED OUT BY PRO- FESSIONALLY QUALIFIED STAFF . BEFORE CONNECTING THE MA- CHINE MAKE SURE THAT: •...

  • Page 14: Working Area Modification

    7105-M002-10_R INSTRUCTION, USE AND Page 14 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 10.1 Working area modification FIT A TYPE-APPROVED PLUG TO THE MACHINE CABLE (THE After the delivery, the machine is prearranged to op- GROUND WIRE IS YELLOW/GREEN erate on wheel of 50”...

  • Page 15: Electrical Checks

    7105-M002-10_R INSTRUCTION, USE AND Page 15 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 11.0 CONTROLS AFTER THE ASSEMBLY, CHECK THE CORRECT POSITION OF THE Fig._13 TOOLS. LOCK THE RIM ON THE MANDREL CENTRE. WITH THE BEAD BREAKER ARM, CHECK...

  • Page 16: Pedalboard

    INSTRUCTION, USE AND Page 16 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT • Push buttons “F” have a maintained action position Version with tubeless inflation and they control the vertical translation of the upper The inflation pedal has two functions. The supply of bead breaker roll.

  • Page 17: Using The Machine

    7105-M002-10_R INSTRUCTION, USE AND Page 17 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 12.3 Wheel clamping 12.0 USING THE MACHINE All wheels must be locked on the rubber plate (Fig._15 12.1 Precaution measures during tyre re- ref._1) through the central hole using the proper locking moval and fitting device (Fig._15 ref._2).
  • Page 18 INSTRUCTION, USE AND Page 18 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 2. Dowel the wheel (Fig._17 ref._1) on the locking Fig._19 platform and check that the dragging pin (Fig._17 ref._2) enter in a hole placed on the rim hub.

  • Page 19: Reverse Wheel Pan Protection

    7105-M002-10_R INSTRUCTION, USE AND Page 19 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 7. For wheels with alloy rims, use the proper plastic 12.4 Bead breaking through vertical rollers guard (Fig._22 ref._1). 1. After having clamped the wheel, move the upper bead breaker roll close (Fig._24 ref._2) to the rim...

  • Page 20: Bead Breaking Operations

    7105-M002-10_R INSTRUCTION, USE AND Page 20 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 12.4.1 Bead breaking operations WHILE THIS OPERATION IS BEING 1. Activate the upper cam pushing push button CARRIED OUT PAY ATTENTION (Fig._13 ref._D) and keep on bead breaking until NOT TO DEFORM THE TYRE SIDE.

  • Page 21: Demounting The Tyre

    7105-M002-10_R INSTRUCTION, USE AND Page 21 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 12.5 Demounting the tyre 3. Move forward the tool so that it penetrates between rim and tyre (see Fig._29). While this operation is When both beads are broken, the tyre can be de- being effectuated, the tool rotates around the rim mounted.
  • Page 22 INSTRUCTION, USE AND Page 22 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 7. Position the tool (see Fig._34 ref._1) just next to the MAKE SURE THE TOOL IS IN DE- rim edge. Using the lower bead breaking roller, load MOUNTING POSITION (FIG.

  • Page 23: Mounting The Tyre

    7105-M002-10_R INSTRUCTION, USE AND Page 23 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 4. Then, position the upper bead on the tool assembly Fig. 36 area (Fig._39 ref._1). Fig. 39 3. Then, rotate and complete bead disassembly (see Fig._37).

  • Page 24: Tyre Inflation With Machine Without

    7105-M002-10_R INSTRUCTION, USE AND Page 24 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 7. Rotate clockwise until tyre complete assembly (see IN ORDER TO ALLOW THE AIR Fig._42). JET TO BREAK BOTH BEADS, DO NOT KEEP THE BEAD LIFTED NOTE: For the mounting of very difficult wheels, use FORCING IT.
  • Page 25 7105-M002-10_R INSTRUCTION, USE AND Page 25 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. • Remove deposits of tyre powder and other waste • Immediately replace worn parts, bead breaking roller, materials with a vacuum cleaner. assembly tools. DO NOT BLOW IT WITH COMPRESSED AIR.

  • Page 26: Troubleshooting Table

    Page 26 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel.

  • Page 27: Technical Data

    7105-M002-10_R INSTRUCTION, USE AND Page 27 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 15.0 TECHNICAL DATA Recommended air supply pressure ....................8 - 10 bar Invemotor Speed ..........................15 rpm Invemotor Power ..........................1,5 kW Recommended electric supply ..............single-phase 200÷265V - 50/60 Hz Maximum wheel diameter ......................

  • Page 28: Dimensions

    7105-M002-10_R INSTRUCTION, USE AND Page 28 of 37 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G1180.30SLIM - G1180.30SLIMIT 15.2 Dimensions Fig. 46 G1180.30SLIM CABLE SIDE PLAY CABLE SIDE PLAY Fig. 47 G1180.30SLIMIT CABLE SIDE PLAY CABLE SIDE PLAY...

  • Page 29: Storing

    7105-M002-10_R INSTRUCTION, USE AND Page 29 of 37 MAINTENANCE MANUAL G1180.30SLIM - G1180.30SLIMIT RAVAGLIOLI S.p.A. 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods (6 months or longer) dis- connect the main power supply and take measures to protect the machine from dust build-up. Lubricate parts that could be damaged from drying out.
  • Page 30 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 30 di 37 SCHEMA ELETTRICO LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME SCHALTPLAN G1180.30SLIM SCHEMA ELECTRIQUE Tavola N°A - Rev. 1 710505513 G1180.30SLIMIT RAVAGLIOLI S.p.A. ESQUEMA ELECTRICO...
  • Page 31 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 31 di 37 SCHEMA ELETTRICO LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME SCHALTPLAN G1180.30SLIM SCHEMA ELECTRIQUE Tavola N°A - Rev. 1 710505513 G1180.30SLIMIT RAVAGLIOLI S.p.A. ESQUEMA ELECTRICO N°...

  • Page 32: (G1180.30Slim)

    N.O. LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 32 di 37 SCHEMA PNEUMATICO (G1180.30SLIM) LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIC CIRCUIT DIAGRAM (G1180.30SLIM) PNEUMATIKPLAN (G1180.30SLIM) G1180.30SLIM SCHEMA PNEUMATIQUE (G1180.30SLIM) Tavola N°B - Rev. 0 710505030 G1180.30SLIMIT...
  • Page 33 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 33 di 37 SCHEMA PNEUMATICO (G1180.30SLIM) LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIC CIRCUIT DIAGRAM (G1180.30SLIM) PNEUMATIKPLAN (G1180.30SLIM) G1180.30SLIM SCHEMA PNEUMATIQUE (G1180.30SLIM) Tavola N°B - Rev. 0 710505030 G1180.30SLIMIT...
  • Page 34 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 34 di 37 SCHEMA PNEUMATICO (G1180.30SLIM) LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIC CIRCUIT DIAGRAM (G1180.30SLIM) PNEUMATIKPLAN (G1180.30SLIM) G1180.30SLIM SCHEMA PNEUMATIQUE (G1180.30SLIM) Tavola N°B - Rev. 0 710505030 G1180.30SLIMIT...

  • Page 35: (G1180.30Slimit)

    LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 35 di 37 SCHEMA PNEUMATICO (G1180.30SLIMIT) LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIC CIRCUIT DIAGRAM (G1180.30SLIMIT) PNEUMATIKPLAN (G1180.30SLIMIT) G1180.30SLIM SCHEMA PNEUMATIQUE (G1180.30SLIMIT) Tavola N°C - Rev. 0 710505040 G1180.30SLIMIT ESQUEMA NEUMATICO (G1180.30SLIMIT) RAVAGLIOLI S.p.A.
  • Page 36 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 36 di 37 SCHEMA PNEUMATICO (G1180.30SLIMIT) LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIC CIRCUIT DIAGRAM (G1180.30SLIMIT) PNEUMATIKPLAN (G1180.30SLIMIT) G1180.30SLIM SCHEMA PNEUMATIQUE (G1180.30SLIMIT) Tavola N°C - Rev. 0 710505040 G1180.30SLIMIT ESQUEMA NEUMATICO (G1180.30SLIMIT) RAVAGLIOLI S.p.A.
  • Page 37 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 37 di 37 SCHEMA PNEUMATICO (G1180.30SLIMIT) LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIC CIRCUIT DIAGRAM (G1180.30SLIMIT) PNEUMATIKPLAN (G1180.30SLIMIT) G1180.30SLIM SCHEMA PNEUMATIQUE (G1180.30SLIMIT) Tavola N°C - Rev. 0 710505040 G1180.30SLIMIT ESQUEMA NEUMATICO (G1180.30SLIMIT RAVAGLIOLI S.p.A.
  • Page 38 The technical documentation file is constituted by RAVAGLIOLI S.p.A. Vorgesetzte Rechtsperson für die Erstellung des technischen Lastenheftes ist RAVAGLIOLI S.p.A. La société RAVAGLIOLI S.p.A. est l'organisme délégué à la presentation de la documentation technique. RAVAGLIOLI S.p.A. es encargata a la constitución del archivo técnico.

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